Discharging device for antibiotic-free feed fermentation tank

By using a reflow assembly in the discharger of the fermentor to control the pressure of the screw conveyor, the problem of difficult pressure is solved, the stable output of pressure is achieved, and the service life of the equipment is extended.

CN222893157UActive Publication Date: 2025-05-23LUOYANG OKBK BIOTECH CO LTD
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Patent Information

Application Number
CN202421545272.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-23
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the discharge process of the fermentation tank, the pressure of the screw conveyor is difficult to accurately control, resulting in excessive pressure, causing pipeline expansion and valve damage.

Method used

A feed discharger for a non-resistance feed fermenter is designed, and a reflow assembly is used to define the upper limit of the conveying pressure of the screw conveyor. When the pressure exceeds the limit value, the reflow assembly returns the excess material and leaks the excess pressure.

Benefits of technology

It effectively controls the pressure of the screw conveyor, prevents pipe expansion and valve damage, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nonreactive feed fermenter discharger, including fermenter, fermenter's discharge end is equipped with the discharger, the discharge end of discharger is equipped with the valve, discharger includes baiting pipe, motor, rotating shaft, auger and reflux subassembly, baiting pipe's feed end is communicated with fermenter's discharge end, rotating shaft is rotatingly installed on baiting pipe, and the auger is equipped with the reflux subassembly. The power output end of the motor is connected with the outer end of the rotating shaft, the auger is installed on the rotating shaft and located in the discharging pipe, and the multiple backflow assemblies are installed on the auger. According to the discharger, on the basis of the spiral conveyor, the upper limit of the conveying pressure of the spiral conveyor is limited through the backflow assembly, once the conveying pressure exceeds the limit value of the backflow assembly, redundant materials can flow back through the backflow assembly, then redundant pressure is released, and normal operation and the service life of equipment are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermentation tanks, in particular to a discharger for an antibiotic-free feed fermentation tank. Background Art

[0002] Roughage is rich in crude fiber and protein substances such as cellulose, pectin, and lignin, which are difficult for animals to directly absorb. After fermentation treatment with microorganisms, complex enzymes and other fermentation preparations, the above substances can be converted into bacterial proteins, small peptide amino acids, and biological fermentation feed containing microbial active probiotics and complex enzyme preparations, which is conducive to the rapid conversion and rapid absorption of nutrients. Fermentation tanks are one of the main equipment for producing fermented feed.

[0003] After the fermentation tank completes the feed fermentation, the wet feed inside needs to be discharged for drying or direct filling. When discharging the fermentation tank, the displacement of the wet feed is generally controlled by a valve, and the discharge is facilitated by a screw conveyor (the wet feed is viscous). However, in actual operation, it is found that the valve and the screw conveyor interfere with each other. For example, when the screw conveyor is discharging normally, when the capacity of the feed packaging bag or other feed loading container changes, the valve must be used to reduce or increase the displacement of the wet feed. Once the displacement is reduced, the pressure in the screw conveyor is bound to increase, but it is difficult to accurately control the displacement of the screw conveyor through the speed of the motor, and there is no way to limit the upper pressure limit of the screw conveyor, so it eventually causes excessive pressure in the screw conveyor, causing the pipeline to expand and the valve to be damaged. Utility Model Content

[0004] The utility model aims to provide a discharger for a non-resistance feed fermentation tank, so as to solve the problem that it is difficult to control the displacement of a screw conveyor, which eventually causes excessive pressure in the screw conveyor, causing pipeline expansion and valve damage.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A discharger for an antibiotic-free feed fermentation tank comprises a fermentation tank, wherein the discharger is mounted on the discharge end of the fermentation tank, the discharge end of the discharger is mounted with a valve, the discharger comprises a feed pipe, a motor, a rotating shaft, an auger and a reflux assembly, the feed end of the feed pipe is connected to the discharge end of the fermentation tank, the rotating shaft is rotatably mounted on the feed pipe, the power output end of the motor is connected to the outer end of the rotating shaft, the auger is mounted on the rotating shaft and is located in the feed pipe, and a plurality of reflux assemblies are mounted on the auger.

[0007] A further technical solution is: the reflux assembly includes a support, an elastic column and a blocking ball, the support is installed on the auger, the elastic column is installed on the support, the blocking ball is installed on the elastic column, and the auger is provided with a reflux hole compatible with the blocking ball, and the blocking ball is located on the reflux side of the reflux hole.

[0008] A further technical solution is: a sliding column is slidably mounted on the support, and one end of the sliding column is connected to the blocking ball.

[0009] A further technical solution is: the elastic column is an air bag or a spring.

[0010] A further technical solution is that: there is at least one reflux component on a circumferential surface of the auger.

[0011] A further technical solution is: the valve is a manual valve.

[0012] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0013] The utility model proposes a discharger for a non-resistance feed fermentation tank. The discharger is based on a screw conveyor and uses a reflux component to limit the upper limit of the conveying pressure of the screw conveyor. Once the conveying pressure exceeds the limit value of the reflux component, the excess material can be refluxed through the reflux component to release the excess pressure, thereby ensuring the normal operation and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a structural schematic diagram of a discharger for an antibiotic-free feed fermentation tank.

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle discharger.

[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of the reflux component.

[0017] Figure numerals: 1. fermentation tank; 2. discharger; 3. valve; 4. discharge pipe; 5. motor; 6. rotating shaft; 7. auger; 8. reflux assembly; 9. support; 10. elastic column; 11. blocking ball; 12. sliding column. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0022] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Embodiment 1:

[0025] In this embodiment, Figure 1 and Figure 2 As shown, a discharger for an antibiotic-free feed fermentation tank comprises a fermentation tank 1, a discharger 2 is installed on the discharge end of the fermentation tank 1, a valve 3 is installed on the discharge end of the discharger 2, the discharger 2 comprises a feed pipe 4, a motor 5, a rotating shaft 6, an auger 7 and a reflux assembly 8, the feed end of the feed pipe 4 is connected to the discharge end of the fermentation tank 1, the rotating shaft 6 is rotatably installed on the feed pipe 4, the power output end of the motor 5 is connected to the outer end of the rotating shaft 6, the auger 7 is installed on the rotating shaft 6 and is located in the feed pipe 4, and a plurality of reflux assemblies 8 are installed on the auger 7.

[0026] The motor 5 drives the auger 7 to rotate in the discharge pipe 4 through the rotating shaft 6 to help the viscous wet feed to be discharged from the fermentation tank 1. At the same time, the valve 3 is used to control the discharge volume of the wet feed. When the packaging bag is replaced and the valve 3 is turned down or closed, the pressure in the discharge pipe 4 will increase. When the pressure reaches a certain level, that is, the upward squeezing force of the wet feed in the auger 7 on the reflux component 8 exceeds the downward squeezing force of the wet feed on the reflux component 8 and the elastic force of the reflux component 8 itself, the reflux component 8 can be opened to reflux the excess wet feed that causes overpressure into the fermentation tank 1.

[0027] Embodiment 2:

[0028] Based on the above embodiments, this embodiment Figure 3 As shown, the reflux assembly 8 includes a support 9, an elastic column 10 and a blocking ball 11. The support 9 is installed on the auger 7, the elastic column 10 is installed on the support 9, and the blocking ball 11 is installed on the elastic column 10. A reflux hole compatible with the blocking ball 11 is provided on the auger 7, and the blocking ball 11 is located on the reflux side of the reflux hole.

[0029] When the upward squeezing force of the wet feed in the auger 7 on the blocking ball 11 overcomes the downward squeezing force of the wet feed on the blocking ball 11 and the downward force of the elastic column 10 on the blocking ball 11, the blocking ball 11 will be pushed upward, and the excess wet feed that causes overpressure will flow back into the fermentation tank 1 through the reflux hole, thereby reducing the pressure of the wet feed on the discharge pipe 4 and the valve 3.

[0030] Preferably, a sliding column 12 is slidably mounted on the support 9 , and one end of the sliding column 12 is connected to the blocking ball 11 .

[0031] The slide column 12 plays a role of guiding and stabilizing, preventing the blocking ball 11 from shaking and deflecting when moving up and down.

[0032] Preferably, the elastic column 10 is an air bag or a spring.

[0033] Wet feed may enter the spring and affect the elastic force, but the airbag is basically not affected by the wet feed and has a better effect. The elastic column 10 can also be made of other elastic materials.

[0034] Preferably, there is at least one reflux component 8 on a circumferential surface of the auger 7 .

[0035] From a top-down or bottom-up perspective, two reflux components 8 are symmetrically arranged on a circumferential surface of the auger 7 to ensure a uniform reflux effect and force.

[0036] Preferably, the valve 3 is a manual valve.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A discharger for an antibiotic-free feed fermentation tank, comprising a fermentation tank (1), a discharger (2) being installed on the discharge end of the fermentation tank (1), a valve (3) being installed on the discharge end of the discharger (2), and characterized in that: The discharger (2) comprises a feed pipe (4), a motor (5), a rotating shaft (6), an auger (7) and a reflux assembly (8); the feed end of the feed pipe (4) is connected to the discharge end of the fermentation tank (1); the rotating shaft (6) is rotatably mounted on the feed pipe (4); the power output end of the motor (5) is connected to the outer end of the rotating shaft (6); the auger (7) is mounted on the rotating shaft (6) and is located in the feed pipe (4); and a plurality of reflux assemblies (8) are mounted on the auger (7).

2. The feed fermentation tank discharger according to claim 1, characterized in that: The reflux assembly (8) comprises a support (9), an elastic column (10) and a blocking ball (11); the support (9) is mounted on the auger (7); the elastic column (10) is mounted on the support (9); the blocking ball (11) is mounted on the elastic column (10); a reflux hole matching the blocking ball (11) is provided on the auger (7); and the blocking ball (11) is located on the reflux side of the reflux hole.

3. The discharger for the anti-feed fermentation tank according to claim 2, characterized in that: A sliding column (12) is slidably mounted on the support (9), and one end of the sliding column (12) is connected to the blocking ball (11).

4. The discharger for the anti-feed fermentation tank according to claim 2, characterized in that: The elastic column (10) is an air bag or a spring.

5. The discharger for the anti-feed fermentation tank according to claim 1, characterized in that: At least one return flow component (8) is disposed on a circumferential surface of the auger (7).

6. The discharger for the anti-feed fermentation tank according to claim 1, characterized in that: The valve (3) is a manual valve.