Arc spraying silencing device

By designing an arc spraying and sound silence device combining sleeves, annular sides, substrates, limiting columns, springs and clamping plates, the problems of cumbersome installation and insufficient adaptability of existing devices are solved, and simple installation, high versatility and significant sound silence effect are achieved.

CN222893226UActive Publication Date: 2025-05-23CHUZHOU SHENGDA RAIL TECH CO LTD
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Patent Information

Application Number
CN202421501053.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-23
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing arc spraying and sound absolute silence devices have problems of cumbersome and insufficient versatility in installation and adaptation, especially the poor adaptability to horn-shaped spray nozzles.

Method used

An arc spraying and sound silencing device is designed, adopting a combined structure of sleeve, annular edge, substrate, limiting column, spring and clamping plate. The clamping plate is driven by a rotating screw to achieve the fixation of the arc spraying gun barrel. The design of the spraying channel and silencer is adapted to the horn-shaped muzzle, and at the same time provides a silence effect.

Benefits of technology

It realizes the simple installation and high versatility of the arc spraying sound silence device. The adaptation range includes a horn-shaped spray gun nozzle, and the sound silence effect is significant. It is convenient to disassemble and repair in the later stage, and extends the service life of the device.

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Abstract

The utility model provides an electric arc spraying silencing device, and belongs to the technical field of electric arc spraying. Comprising a sleeve, a spraying channel is formed in the middle in the sleeve, an annular edge is constructed on the outer side of one end of the sleeve, two symmetrically-arranged base plates are arranged on the side, away from the sleeve, of the annular edge in a matched mode, limiting columns penetrating through the annular edge are fixed to the ends of the two base plates, fixing plates are fixed to the limiting columns penetrating through the annular edge, and springs are installed on the fixing plates; the spring elastically abuts against the annular edge in the direction where the base plate is located. Clamping plates are arranged on the inner sides of the two base plates, screw rods penetrating through the middles of the base plates in a threaded mode are rotationally installed in the middles of the clamping plates, and limiting rods directly penetrating through the two ends of the base plates are fixed to the two ends of the clamping plates. The device not only can be conveniently fixed at the muzzle of the arc spray gun, is simple to operate and strong in universality, but also facilitates the disassembly of the silencing part, facilitates the later maintenance and replacement, and prolongs the service life of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of arc spraying, in particular to an arc spraying silencing device. Background Art

[0002] With the rapid development of the electric vehicle industry, battery trays, as key components for supporting and protecting battery packs, have increasingly stringent performance requirements. They not only need to have sufficient strength and rigidity to withstand loads under various working conditions, but also need to have good corrosion resistance and thermal conductivity to ensure stable operation and long life of the battery pack. During the production process of battery trays, when arc spraying technology is used for surface treatment, high-energy arc discharge will generate strong noise, posing a threat to the hearing health of operators, and also affecting the comfort and work efficiency of the production environment.

[0003] At present, in order to solve the noise problem during arc spraying, a Chinese patent with the announcement number CN203700479U discloses an arc spraying silencer, which is composed of a base, an outer wall sleeve, a porous sound-absorbing material, a perforated pipe, and a hoop. The silencer can be directly installed on the nozzle of the arc spray gun, and cooperates with the porous sound-absorbing material to reduce noise pollution from the source, which can effectively reduce the noise pollution during arc spraying.

[0004] However, the nozzles of some existing arc spray guns are trumpet-shaped. When installing, the above-mentioned prior art connects the base with the nozzle of the arc spray gun and fixes it with bolts. It is complicated to disassemble and assemble, and is not suitable for trumpet-shaped spray gun nozzles, so the versatility is poor.

[0005] Therefore, the present application provides an arc spraying silencer to solve the above technical problems. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide an arc spraying silencer to solve the existing ... ... problem.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] An arc spraying silencer comprises a sleeve, a spraying channel is arranged in the middle of the sleeve, an annular edge is constructed on the outer side of one end of the sleeve, the annular edge is matched with two symmetrically arranged substrates on the side away from the sleeve, and the ends of the two substrates are fixed with limiting columns penetrating the annular edge, the limiting columns pass through the annular edge and are fixed with a fixing plate outside, a spring is installed on the fixing plate, and the spring elastically abuts the annular edge in the direction where the substrate is located;

[0009] A clamping plate is arranged inside the two base plates, a screw rod threaded through the middle of the base plate is rotatably mounted in the middle of the clamping plate, and limiting rods directly penetrating through the two ends of the base plate are fixed at both ends of the clamping plate.

[0010] Optionally, a plurality of sound-absorbing grooves are provided on the inner wall of the spray channel, and a docking bucket is fixed at the end of the spray channel facing the substrate.

[0011] Optionally, a silencer surrounding the spray channel is inserted and installed in the sleeve, and the inner wall of the silencer is provided with a honeycomb portion, and the position of the honeycomb portion corresponds to the position of the silencer groove.

[0012] Optionally, a porous sound-absorbing material is installed around the inner wall of the sleeve, and the silencer is located between the spraying channel and the porous sound-absorbing material, and the honeycomb portion abuts against the surface of the porous sound-absorbing material.

[0013] Optionally, the port of the silencer extends out of an end of the sleeve away from the annular edge, and a pull ring is fixed to the edge of the port of the silencer extending out of the sleeve.

[0014] Optionally, the spring is sleeved on the limiting column, one end of the spring is fixed to the fixing plate, and the other end abuts against the annular edge.

[0015] Optionally, a screw cap is fixed to one end of the screw rod extending out of the base plate.

[0016] Compared with the prior art, the utility model has at least the following beneficial effects:

[0017] In the above scheme, thanks to the cooperation of the sleeve, the annular edge, the base plate, the limit column, the spring and the clamping plate, when the sleeve is docked with the muzzle of the arc spray gun, the clamping plate on the inner side of the base plate can be driven to move by rotating the screw, so that the two clamping plates can clamp and fix the barrel of the arc spray gun, and then the docking bucket at the end of the spraying channel is used to adapt to the trumpet-shaped muzzle of the arc spray gun. The overall disassembly and assembly is convenient, the installation effect is good, and the versatility is strong.

[0018] At the same time, thanks to the silencer installed in the sleeve, the silencer can use the honeycomb part in the middle and the porous sound-absorbing material to form a silencer belt to perform arc spraying silencer. In the later stage, it is convenient to pull out the silencer and inspect and replace the honeycomb part, which is beneficial to extend the service life of the device.

[0019] In summary, the device can not only be conveniently fixed at the muzzle of the arc spray gun, is simple to operate, and has strong versatility, but also facilitates the disassembly of the silencer components, which is beneficial to the later maintenance and replacement, and prolongs the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the relevant art to make and use the present invention.

[0021] Figure 1 It is a structural schematic diagram of an arc spraying silencer;

[0022] Figure 2 For arc spraying silencer Figure 1 A magnified schematic diagram of the structure at center A;

[0023] Figure 3 It is a schematic diagram of the internal structure of the arc spraying silencer;

[0024] Figure 4 For arc spraying silencer Figure 3 A magnified schematic diagram of the structure at B in the figure.

[0025] [reference numerals]

[0026] 1. Sleeve; 101. Annular edge; 2. Spraying channel; 201. Silencer groove; 202. Docking bucket; 3. Base plate; 4. Limiting column; 401. Fixing plate; 5. Spring; 6. Clamping plate; 7. Screw; 8. Limiting rod; 9. Silencer; 901. Pull ring; 10. Honeycomb part; 11. Porous sound-absorbing material.

[0027] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0028] The following is a detailed description of an arc spraying silencer provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0029] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0030] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0031] It is to be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers.

[0032] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0033] like Figure 1 and Figure 3As shown, an embodiment of the utility model provides an arc spraying silencer, comprising a sleeve 1, a spraying channel 2 is arranged in the middle of the sleeve 1, an annular edge 101 is constructed on the outer side of one end of the sleeve 1, and two symmetrically arranged substrates 3 are matched on the side of the annular edge 101 away from the sleeve 1, and a clamping plate 6 is arranged on the inner side of the two substrates 3, and a screw rod 7 that passes through the middle of the substrate 3 is rotatably installed in the middle of the clamping plate 6, and a screw cap is fixed on one end of the screw rod 7 that extends out of the substrate 3, and limiting rods 8 that directly pass through the two ends of the substrate 3 are fixed at both ends of the clamping plate 6, so that the clamping plate 6 can be driven to move by rotating the screw rod 7, and the clamping plates 6 on the inner sides of the two substrates 3 are used to clamp and fix on the barrel of the arc spray gun.

[0034] The ends of the two substrates 3 are fixed with a limiting column 4 that passes through the annular edge 101. The limiting column 4 passes through the outside of the annular edge 101 and is fixed with a fixing plate 401. The fixing plate 401 is installed with a spring 5. The spring 5 elastically abuts the annular edge 101 in the direction of the substrate 3, so that the sleeve 1 can be elastically installed on the end of the substrate 3.

[0035] In a specific implementation, the spring 5 is sleeved on the limiting column 4, one end of the spring 5 is fixed on the fixing plate 401, and the other end abuts against the annular edge 101, so that when the substrate 3 is fixed on the barrel of the arc spray gun, the sleeve 1 can be elastically installed at the muzzle and elastically docked with the muzzle.

[0036] Cooperate with Figure 2 and Figure 4 As shown, a plurality of silencer grooves 201 are provided on the inner wall of the spray channel 2, and a docking bucket 202 is fixed at the end of the spray channel 2 facing the substrate 3, and the docking bucket 202 can be used to dock with the trumpet-shaped muzzle of the arc spray gun.

[0037] A silencer 9 surrounding the spray channel 2 is installed in the sleeve 1, and a honeycomb portion 10 is provided on the inner wall of the silencer 9. The position of the honeycomb portion 10 corresponds to the position of the silencer groove 201. A porous sound-absorbing material 11 is installed around the inner wall of the sleeve 1, and the silencer 9 is located between the spray channel 2 and the porous sound-absorbing material 11. The honeycomb portion 10 abuts against the surface of the porous sound-absorbing material 11, so that a silencer belt surrounding the spray channel 2 can be formed in the sleeve 1 by using the honeycomb portion 10 and the porous sound-absorbing material 11.

[0038] In addition, the port of the silencer 9 extends out of the end of the sleeve 1 away from the annular edge 101, and a pull ring 901 is fixed to the edge of the port of the silencer 9 extending out of the sleeve 1 to facilitate the removal of the silencer 9 for later inspection and replacement.

[0039] The utility model provides a working principle. When the arc spraying silencer is in use, when the sleeve 1 is docked with the muzzle of the arc spray gun, the screw rod 7 can be rotated to drive the clamping plate 6 on the inner side of the base plate 3 to move, so that the two clamping plates 6 can clamp and fix the barrel of the arc spray gun, and then the docking bucket 202 at the end of the spraying channel 2 is used to adapt to the trumpet-shaped muzzle of the arc spray gun, which is easy to install and has strong versatility.

[0040] At the same time, the silencer 9 can utilize the honeycomb part 10 in the middle to cooperate with the porous sound-absorbing material 11 to form a silencer belt in the sleeve 1 to silence during arc spraying. In the later stage, it is convenient to pull out the silencer 9 and inspect and replace the honeycomb part 10, which is beneficial to extend the service life of the device.

[0041] In summary, the device can not only be conveniently fixed at the muzzle of the arc spray gun, is simple to operate, and has strong versatility, but also facilitates the disassembly of the silencer components, which is beneficial to the later maintenance and replacement, and prolongs the service life of the device.

[0042] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0043] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An arc spraying silencing device, comprising a sleeve (1), wherein a spraying channel (2) is arranged in the middle of the sleeve (1), characterized in that: An annular edge (101) is formed on the outer side of one end of the sleeve (1); two symmetrically arranged base plates (3) are matched with the side of the annular edge (101) away from the sleeve (1); limiting columns (4) penetrating the annular edge (101) are fixed at the ends of the two base plates (3); the limiting columns (4) pass through the annular edge (101) and are fixed with a fixing plate (401) outside; a spring (5) is installed on the fixing plate (401); the spring (5) elastically abuts the annular edge (101) in the direction where the base plates (3) are located; A clamping plate (6) is provided on the inner side of the two base plates (3), a screw rod (7) with a thread passing through the middle of the base plate (3) is rotatably mounted in the middle of the clamping plate (6), and limiting rods (8) that directly pass through the two ends of the base plate (3) are fixed at both ends of the clamping plate (6).

2. The arc spraying silencing device according to claim 1, characterized in that: A plurality of sound-absorbing grooves (201) are provided on the inner wall of the spray channel (2), and a docking bucket (202) is fixed at the end of the spray channel (2) facing the base plate (3).

3. The arc spraying silencing device according to claim 2, characterized in that: A silencer (9) surrounding the spray channel (2) is inserted and installed in the sleeve (1), and the inner wall of the silencer (9) is provided with a honeycomb portion (10), and the position of the honeycomb portion (10) corresponds to the position of the silencer groove (201).

4. The arc spraying silencing device according to claim 3, characterized in that: A porous sound absorbing material (11) is installed around the inner wall of the sleeve (1), and the silencer (9) is located between the spray channel (2) and the porous sound absorbing material (11), and the honeycomb portion (10) abuts against the surface of the porous sound absorbing material (11).

5. The arc spraying silencing device according to claim 3, characterized in that: The port of the silencer (9) extends out of an end of the sleeve (1) away from the annular edge (101), and a pull ring (901) is fixed to the edge of the port of the silencer (9) extending out of the sleeve (1).

6. The arc spraying silencing device according to claim 1, characterized in that: The spring (5) is sleeved on the limiting column (4), one end of the spring (5) is fixed on the fixing plate (401), and the other end abuts against the annular edge (101).

7. The arc spraying silencing device according to claim 1, characterized in that: A screw cap is fixed to one end of the screw rod (7) extending outside the base plate (3).

Citation Information

Patent Citations

  • Electric arc spraying muffler device

    CN203700479U