High-speed warping machine

Abstract

The high-speed warping machine comprises a supporting frame, a tension adjusting assembly and an anti-adhesion assembly, the tension adjusting assembly is located in the center of the inner side of the supporting frame and comprises a supporting rod, a rotating rod, a pulley and a supporting spring, the supporting rod is fixed to the lower portion of a top plate, and the rotating rod is fixed to the upper portion of the supporting rod. A plurality of rotating rods are hinged to the outer side of the supporting rod, pulleys are fixed to the sides, away from the supporting rod, of the rotating rods, supporting springs are connected to the upper ends of the pulleys, the anti-adhesion assembly is located under the pulleys, and the anti-adhesion assembly comprises a steam box, an electric heating wire and an exhaust hole. A steam box is arranged on the inner side of the supporting frame, and an electric heating wire is fixed to the bottom of the inner side of the steam box. Each group of yarns can be independently adjusted, the situation that the movement condition and tension of each group of yarns are different due to different positions is avoided, the tension of each group of yarns can be in a moderate stable state, and therefore the quality of the yarns is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a high-speed warping machine. Background Art

[0002] The weaving process mainly includes winding, warping, sizing and weaving. The purpose of warping is to arrange a certain number of yarns into a certain amplitude according to the design length and wind them parallel to the warping shaft. For example, the patent document with application number CN202021412244.8 discloses a tension adjustment device for a warping machine. The adjustment component includes a fixed roller and a movable roller rotatably arranged in an installation box. The movable roller is provided with an elastic member, which is conducive to subjecting the warp yarn to a moderate and stable tension, thereby reducing the breakage rate of the warp yarn during the warping process.

[0003] However, in similar schemes as mentioned above, during the weaving process of high-speed slitting and warping, adjacent yarns may stick together due to lint and static electricity, resulting in yarn breakage. In addition, a group of tension adjustment devices are usually provided to uniformly adjust the entire piece of yarn. Since each group of yarns has different movement conditions and tensions due to their different positions, unified adjustment leads to large differences in the tension of each yarn, thereby affecting the quality of the yarn.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a high-speed warping machine is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a high-speed warping machine, which solves the similar solutions proposed in the above-mentioned background technology. During the weaving process of high-speed slitting warping, adjacent yarns may stick together due to lint and static electricity, thereby causing the yarn to break. In addition, a group of tension adjustment devices are usually provided to uniformly adjust the entire piece of yarn. However, each group of yarns has different movement conditions and tensions due to their different positions. The unified adjustment leads to a large difference in the tension of each yarn, thereby affecting the quality of the yarn.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed warping machine, comprising a support frame, a tension adjustment assembly and an anti-adhesion assembly, a top plate is arranged above the support frame, and the tension adjustment assembly is located at the inner center of the support frame, and the tension adjustment assembly comprises a support rod, a rotating rod, a pulley and a support spring, the support rod is fixed below the top plate, and several groups of the rotating rods are hinged on the outer side of the support rod, and the pulley is fixed on the side of the rotating rod away from the support rod, the upper end of the pulley is connected to the support spring, and the anti-adhesion assembly is located directly below the pulley, and the anti-adhesion assembly comprises a steam box, a heating wire and an exhaust hole, the steam box is arranged on the inner side of the support frame, and the heating wire is fixed on the inner bottom of the steam box, and several groups of exhaust holes are penetrated through the upper end of the steam box.

[0007] Furthermore, a first transmission roller is fixed to the rear end of the pulley, and a second transmission roller is fixed to the front end of the pulley.

[0008] Furthermore, the rotating rod is hinged with the supporting rod to form a rotating structure, and the supporting spring is connected with the pulley through a hook to form a disassembly structure.

[0009] Furthermore, the anti-adhesion component is located between two groups of the first transmission rollers and the second transmission rollers, and an electric heating lamp is fixed to the lower end surface of the top plate.

[0010] Furthermore, a plurality of groups of limiting disks are arranged on the outer side of the first transmission roller, and the first transmission roller and the second transmission roller have the same structure.

[0011] Furthermore, a winding rod is provided at the front end of the second transmission roller, and the central axis of the pulley is higher than the central axis of the second transmission roller.

[0012] The utility model provides a high-speed warping machine, which has the following beneficial effects:

[0013] It can be realized that during high-speed sectional warping weaving, the yarn can be cleaned, so as to avoid the yarn from sticking to adjacent yarns due to lint and static electricity, thereby preventing the yarn from breaking. In addition, each group of yarns can be adjusted separately to avoid different movement and tension of each group of yarns due to different positions, and the tension of each group of yarns can be kept in a moderate and stable state, thereby improving the quality of the yarn. The specific contents are as follows:

[0014] During the yarn transfer process, pure water is heated to generate steam that is adsorbed on the outside of the yarn. At the same time, the water vapor makes the fluff fit the yarn, and the water on the surface can avoid static electricity and prevent adjacent yarns from sticking together. When the yarn passes through the pulley, when the tension fluctuates greatly, the support spring can be compressed to make the tension on the yarn moderate, reducing the occurrence of yarn breakage due to high tension. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the elevation structure of a high-speed warping machine of the utility model;

[0016] Figure 2 It is a side view structural schematic diagram of a high-speed warping machine of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a high-speed warping machine from above according to the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the structure of an anti-adhesion component of a high-speed warping machine.

[0019] In the figure: 1. support frame; 2. top plate; 3. first transmission roller; 31. limit plate; 4. tension adjustment assembly; 401. support rod; 402. rotating rod; 403. pulley; 404. support spring; 5. anti-adhesion assembly; 501. steam box; 502. heating wire; 503. exhaust hole; 6. electric heating lamp; 7. second transmission roller; 8. winding rod. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figures 1 to 4 As shown, a high-speed warping machine includes a support frame 1, a tension adjustment component 4 and an anti-adhesion component 5. A top plate 2 is arranged above the support frame 1 to improve the stability of the support frame 1. A first transmission roller 3 is fixed to the rear end of the pulley 403, and a second transmission roller 7 is fixed to the front end of the pulley 403. The yarn is transported by two groups of transmission rollers. Several groups of limit plates 31 are arranged on the outer side of the first transmission roller 3. The yarn can be prevented from being entangled by the resistance of the limit plates 31. Because the first transmission roller 3 and the second transmission roller 7 have the same structure, the yarn joints are prevented from being confused when the staff winds the yarn, thereby preventing the yarn from being knotted.

[0022] The tension adjustment component 4 is located at the inner center of the support frame 1, and the tension adjustment component 4 includes a support rod 401, a rotating rod 402, a pulley 403 and a support spring 404. The support rod 401 is fixed below the top plate 2, and a plurality of groups of rotating rods 402 are hinged on the outer side of the support rod 401. The upper end of the pulley 403 is connected to the support spring 404, so that the rotating rod 402 forms a rotating structure with the support rod 401 through the hinge, and can be rotated up and down for adjustment when the tension changes, and the energy storage characteristics of the support spring 404 are used to avoid yarn breakage, and the rotating rod 402 is away from the support A pulley 403 is fixed on one side of the rod 401 for pulling the yarn and reducing the friction when the yarn passes through, thereby reducing yarn damage. The support spring 404 forms a disassembly structure with the pulley 403 through a hook, which is convenient for replacing the support spring 404. The tension of the yarn can be adjusted by installing support springs 404 with different elasticity. By setting up multiple groups of tension adjustment components 4, each group of yarn can be adjusted separately to avoid different movement and tension of each group of yarn due to different positions. The tension of each group of yarn can be kept in a moderate and stable state, thereby improving the quality of the yarn.

[0023] The anti-adhesion component 5 is located directly below the pulley 403, and the anti-adhesion component 5 includes a steam box 501, an electric heating wire 502 and an exhaust hole 503. The inner side of the support frame 1 is provided with a steam box 501, and the inner bottom of the steam box 501 is fixed with an electric heating wire 502, and the upper end of the steam box 501 is penetrated with a plurality of exhaust holes 503. The pure water in the steam box 501 is heated by the electric heating wire 502, so that the steam is discharged through the exhaust holes 503 and adsorbed on the yarn, so that the yarn can be cleaned, thereby preventing the yarn from being stuck between adjacent yarns due to lint and static electricity. The anti-adhesion component 5 is located between the two groups of first transmission rollers 3 and second transmission rollers 7, so that the yarn absorbs more water molecules during the transmission process, which can prevent adhesion during transmission, and the lower end surface of the top plate 2 is fixed with an electric heating lamp 6, which can keep the outer side of the tension adjustment component 5 dry to avoid the breeding of bacteria. The front end of the second transmission roller 7 is provided with a winding rod 8 for collecting the yarn, and the central axis of the pulley 403 is higher than the central axis of the second transmission roller 7, forming a height difference, which can prevent the yarn from escaping from the transmission roller and can reduce the volume of the device.

[0024] In summary, when this type of high-speed warping machine is used, first, the yarn is installed on the warping machine, and the yarn is moved from the first transmission roller 3 to the pulley 403. When the tension of the yarn fluctuates, the pulley 403 drives the support spring 404 to contract up and down, and drives the rotating rod 402 to rotate along the support rod 401, so that the yarn tension is in a stable state. At the same time, pure water is added to the inner side of the steam box 501, and the heating wire 502 is heated. The pure water in the steam box 501 is boiled by the heating wire 502, and water vapor moving upward is generated. When the water vapor passes through the yarn, a part of the water molecules is adsorbed on the outside of the yarn, so that the fluff on the surface of the yarn fits with the yarn, and because the yarn surface contains water molecules, static electricity can be avoided. At the same time, the heating lamp 6 continues to heat the top of the yarn, so that the excess water vapor can be heated and evaporated by the heating lamp 6, thereby avoiding the breeding of bacteria. Then the yarn passes under the second transmission roller 7 and is wound around the outside of the winding rod 8.

Claims

1. A high-speed warping machine, comprising a support frame (1), a tension adjustment component (4) and an anti-adhesion component (5), characterized in that: A top plate (2) is arranged above the support frame (1), and the tension adjustment assembly (4) is located at the inner center of the support frame (1), and the tension adjustment assembly (4) comprises a support rod (401), a rotating rod (402), a pulley (403) and a support spring (404), the support rod (401) is fixed below the top plate (2), and a plurality of groups of rotating rods (402) are hinged on the outer side of the support rod (401), and the pulley (403) is fixed on the side of the rotating rod (402) away from the support rod (401). 403), the upper end of the pulley (403) is connected to the supporting spring (404), and the anti-adhesion component (5) is located directly below the pulley (403), and the anti-adhesion component (5) includes a steam box (501), a heating wire (502) and an exhaust hole (503), the steam box (501) is arranged on the inner side of the supporting frame (1), and the heating wire (502) is fixed to the inner bottom of the steam box (501), and a plurality of groups of exhaust holes (503) are arranged through the upper end of the steam box (501).

2. A high-speed warping machine according to claim 1, characterized in that: A first transmission roller (3) is fixed to the rear end of the pulley (403), and a second transmission roller (7) is fixed to the front end of the pulley (403).

3. A high-speed warping machine according to claim 2, characterized in that: The rotating rod (402) is hinged with the supporting rod (401) to form a rotating structure, and the supporting spring (404) is connected to the pulley (403) via a hook to form a disassembly structure.

4. A high-speed warping machine according to claim 2, characterized in that: The anti-adhesion component (5) is located between two groups of the first transmission rollers (3) and the second transmission rollers (7), and an electric heating lamp (6) is fixed to the lower end surface of the top plate (2).

5. A high-speed warping machine according to claim 4, characterized in that: A plurality of groups of limiting disks (31) are arranged on the outer side of the first transmission roller (3), and the first transmission roller (3) and the second transmission roller (7) have the same structure.

6. A high-speed warping machine according to claim 5, characterized in that: A winding rod (8) is provided at the front end of the second transmission roller (7), and the central axis of the pulley (403) is higher than the central axis of the second transmission roller (7).

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