Knitted fabric straightening and leveling device
By designing an anti-offset mechanism and a reciprocating ironing mechanism in the knitted cloth straightening and leveling device, the problems of incomplete ironing, dust adhesion and knitted cloth offset in the existing device are solved, and more efficient knitted cloth leveling and ironing accuracy is achieved, and the ironing machine is kept clean.
Patent Information
- Application Number
- CN202421763793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing knitted cloth straightening and leveling device has the problem of not being able to iron back and forth, which leads to incomplete ironing. At the same time, the ironing machine is exposed to the air and easily adheres to dust. Direct ironing may cause the knitted cloth to become dirty, and the knitted cloth is easily offset during the ironing process.
A knitted cloth straightening and leveling device is designed, including an anti-offset mechanism and a reciprocating ironing mechanism. The anti-offset mechanism ensures that the knitted cloth is fixed to limit before ironing to avoid offset by combining clamping plates, threaded rods and limit rods. The reciprocating ironing mechanism realizes the back and forth movement of the ironing machine through the cooperation of the hydraulic rod, slider and electromagnetic slide rail, and improves the accuracy of ironing. At the same time, a cleaning mechanism is set up to clean the contact surface of the ironing machine using an electric telescopic rod and a wipe cloth to keep it clean.
The device improves the ironing and leveling accuracy of the knitted cloth through the back and forth ironing function. The anti-offset mechanism effectively avoids the offset problem of the knitted cloth during ironing. The cleaning mechanism ensures the clean state of the ironing machine and prevents the knitted cloth from getting dirty.
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Figure CN222893393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted cloths, in particular to a knitted cloth straightening and flattening device. Background Art
[0002] Knitted fabric is a fabric formed by bending yarn into loops and interlacing them with knitting needles. It is divided into warp knitted fabric and weft knitted fabric. Knitted fabric is widely used in clothing fabrics and linings, home textiles and other products, and is loved by consumers. Knitted fabric has good elasticity, moisture absorption and breathability, and comfort and warmth retention. It is the most widely used fabric for children's clothing. The raw materials are mainly natural fibers such as cotton, linen, silk and wool, as well as chemical fibers such as nylon, acrylic and polyester. Knitted fabrics have rich tissue changes, a wide variety of varieties, and unique appearance. In the process of knitted fabric production, it needs to be straightened and flattened. There are many kinds of knitted fabric straightening and flattening devices currently applicable to the market, but there are still some shortcomings;
[0003] The existing knitted cloth straightening and flattening device uses a cloth wrapping device for transmission, and the clamp plate irons the knitted cloth flat. During this process, the clamp plate and the ironing machine can only iron the knitted cloth once, and cannot iron back and forth. The ironing may not be thorough. At the same time, the ironing machine will be exposed to the air for a long time and will stick to a certain amount of dust. If the knitted cloth is ironed directly, it will cause the knitted cloth to become dirty. For example, the Chinese utility model patent with the authorization announcement number CN218175353U discloses a knitted cloth straightening device for a textile factory, including a frame, The surface of the frame is provided with columns on both sides, the top inner side of the columns is provided with a top plate, the middle of the surface of the frame is provided with cloth winding devices for placing cloth, the middle of the top is provided with an ironing mechanism for straightening cloth, and the ironing mechanism is located above the middle of the cloth winding device, the outer side of the frame is provided with a cloth collecting device, the inner side of the two cloth winding devices is provided with a flattening device, the surfaces of the cloth winding device, the cloth collecting device and the flattening device are provided with knitted cloth, and the bottom of the cloth collecting device is connected to one side of the outer wall of the frame with a side plate. The knitted cloth straightening device for textile factories can first clamp and flatten the cloth during the cloth transmission process, and then iron the cloth, so as to make the knitted cloth straighter more quickly. However, this device uses a cloth wrapping device for transmission, and the plywood irons the knitted cloth flat. During this process, the plywood and the ironing machine can only iron the knitted cloth once, and cannot iron back and forth. The ironing may not be thorough. At the same time, the ironing machine will be exposed to the air for a long time and will collect a certain amount of dust. If the knitted cloth is ironed directly, it will cause the knitted cloth to become dirty. In addition, in the process of ironing the knitted cloth, the knitted cloth will deviate and other problems. Therefore, we propose a knitted cloth straightening and flattening device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a knitted cloth straightening and flattening device to solve the problem of the current knitted cloth straightening and flattening device proposed in the above background technology. The knitted cloth is ironed and flattened by a clamping plate through the use of a cloth winding device for transmission. During this process, the clamping plate and the ironing machine can only iron the knitted cloth once, and cannot iron back and forth. The ironing may not be thorough. At the same time, the ironing machine will be exposed to the air for a long time and will stick to a certain amount of dust. If the knitted cloth is ironed directly, it will cause the knitted cloth to become dirty. In addition, during the ironing process of the knitted cloth, the knitted cloth will be offset and other problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a knitted cloth straightening and flattening device, comprising:
[0006] A support base, the support base is directly placed on the ground;
[0007] Also includes:
[0008] A knitted fabric body, wherein an anti-deviating mechanism is arranged on the outer side of the knitted fabric body, wherein the anti-deviating mechanism comprises a fixed block, a clamping plate, a limit rod, a fixed rod, a motor, a first pulley, a connecting belt and a second pulley, the front and rear sides of the knitted fabric body are clamped with fixed blocks, and the knitted fabric body slides inside the fixed blocks, and the upper and lower sides of the outer side of the knitted fabric body are symmetrically and tightly fitted with clamping plates, and the inner rear side of the clamping plate is threadedly connected with a threaded rod;
[0009] A support frame, a cleaning mechanism is arranged on the left side of the support frame, wherein the cleaning mechanism includes a fixed plate, an electric telescopic rod, a placement plate, a wiping cloth and Velcro, a fixed plate is fixedly installed on the left side of the support frame, an electric telescopic rod is arranged on the right side of the fixed plate, and a placement plate is installed on the output end of the electric telescopic rod.
[0010] Preferably, a first rotating roller is fixedly installed on the upper left side of the support base, and a second rotating roller is fixedly installed on the right side of the support base, and the knitted fabric body is wrapped around the outer sides of the first rotating roller and the second rotating roller, and a motor is connected to the middle rear side of the second rotating roller.
[0011] Preferably, the threaded rod is rotatably arranged inside the support frame, a motor is connected to the top of the threaded rod, and a limiting rod is arranged on the rear side of the threaded rod.
[0012] Preferably, the limiting rod is connected with the clamping plate by snap-fitting, and a fixing rod is slidably mounted inside the front side of the clamping plate, and the fixing rod is mounted inside the supporting frame.
[0013] Preferably, a first pulley is installed on the upper outer side of the threaded rod, a connecting belt is installed on the outer side of the first pulley, and a second pulley is installed on the inner right side of the connecting belt.
[0014] Preferably, an electromagnetic slide rail is fixedly installed inside the support frame, and a controller is installed on the upper right side of the electromagnetic slide rail.
[0015] Preferably, a sliding block is slidably mounted above the electromagnetic slide rail, a hydraulic rod is mounted below the sliding block, an ironing machine is mounted at the output end of the hydraulic rod, and a heating wire is disposed inside the ironing machine.
[0016] Preferably, wiping cloths are installed at equal distances above the placement plate, and Velcro is provided on the outer side of the wiping cloths.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the knitted cloth straightening and flattening device can iron the knitted cloth back and forth by setting a reciprocating ironing mechanism, thereby improving the accuracy of ironing and flattening the knitted cloth; at the same time, an anti-deviating mechanism is set, and before ironing the knitted cloth, the knitted cloth is first fixed and limited, thereby effectively avoiding the knitted cloth from being deviated during ironing; in addition, a cleaning mechanism is set, and before the ironing machine irons the knitted cloth, the contact surface between the ironing machine and the knitted cloth is cleaned, thereby ensuring the cleanliness of the ironing machine;
[0018] 1. A support base, a first rotating roller, a second rotating roller and a knitted fabric body are provided. The knitted fabric body is wound around the support base and the outer side of the first rotating roller, and the motor at the rear side of the middle of the second rotating roller is turned on. The knitted fabric body at the outer side of the first rotating roller is transmitted to the outer side of the second rotating roller. During the transmission of the knitted fabric body, a fixed block is provided. The fixed block is installed at the front and rear sides of the knitted fabric body. The fixed block can limit the front and rear sides of the knitted fabric body so that it is flatly laid above the middle of the support base.
[0019] 2. A threaded rod, a clamping plate, a limiting rod and a fixing rod are provided. The clamping plates are symmetrically provided on the outer side of the knitted fabric body, the rear side of the clamping plate is internally threadedly connected to the threaded rod, and the front side of the clamping plate is internally slidably connected to the fixing rod, that is, when the limiting rod rotates, the clamping plate on the outer side of the limiting rod will move inward at the same time, and the clamping plate will fit tightly with the knitted fabric body, effectively avoiding the knitted fabric body from being offset during ironing;
[0020] 3. An electric telescopic rod, a placement plate, a wiping cloth and Velcro are provided. A fixed plate is installed on the left side of the support frame, an electric telescopic rod is provided on the right side of the fixed plate, a placement plate is installed on the output end of the electric telescopic rod, and wiping cloths are provided at equal distances inside the placement plate. That is, when the electric telescopic rod is opened, the output end of the electric telescopic rod can push the placement plate to the right, and the ironing machine can be moved to the top of the wiping cloth for wiping back and forth. Before the ironing machine irons the knitted fabric body, the contact surface between the ironing machine and the knitted fabric body is cleaned to ensure the cleanliness of the ironing machine.
[0021] 4. A wiping cloth and Velcro are provided, and each layer of the wiping cloth is connected by Velcro, that is, when the wiping cloth becomes dirty after use, it can be directly torn off, which is convenient for removal and replacement of the wiping cloth.
[0022] 5. An electromagnetic slide rail, a slider and a controller are provided. The ironing machine is provided at the output end of the hydraulic rod. The hydraulic rod is installed below the slider, and the slider is installed above the electromagnetic slide rail. The electromagnetic slide rail is fixedly connected to a support frame, which supports it. That is, when the controller on the upper right side of the electromagnetic slide rail is turned on, the slider can move back and forth above the electromagnetic slide rail, and then the hydraulic rod is turned on, so that the output end of the hydraulic rod can push the ironing machine to fit the knitted fabric body. That is, when the slider moves left and right, it can drive the ironing machine to iron back and forth above the knitted fabric body, thereby improving the accuracy of ironing and leveling the knitted fabric body. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a perspective structural diagram of the connection between the knitted fabric body, the fixing block and the supporting frame of the utility model;
[0024] Figure 2 This is a top view of the structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0026] Figure 4 This is a perspective structural diagram of the connection between the electric telescopic rod, the placement plate and the wiping cloth of the utility model;
[0027] Figure 5 This is a schematic diagram of the top cross-sectional structure of the utility model;
[0028] Figure 6 This is a right view structural diagram of the connection between the motor, the connecting belt and the second pulley of the utility model.
[0029] In the figure: 1. support base; 2. first rotating roller; 3. second rotating roller; 4. knitted fabric body; 5. fixed block; 6. support frame; 7. threaded rod; 8. clamping plate; 9. limit rod; 10. fixed rod; 11. motor; 12. first pulley; 13. connecting belt; 14. second pulley; 15. fixed plate; 16. electric telescopic rod; 17. placement plate; 18. wiping cloth; 19. Velcro; 20. electromagnetic slide rail; 21. slider; 22. controller; 23. hydraulic rod; 24. ironing machine; 25. heating wire. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-6 The utility model provides a technical solution: a knitted cloth straightening and leveling device, comprising: a supporting base 1, a first rotating roller 2, a second rotating roller 3, a knitted cloth body 4, a fixing block 5, a supporting frame 6, a threaded rod 7, a clamping plate 8, a limiting rod 9, a fixing rod 10, a motor 11, a first pulley 12, a connecting belt 13, a second pulley 14, a fixing plate 15, an electric telescopic rod 16, a placing plate 17, a wiping cloth 18, a Velcro 19, an electromagnetic slide rail 20, a slider 21, a controller 22, a hydraulic rod 23, an ironing machine 24 and an electric heating wire 25;
[0032] like Figure 1 , Figure 2 and Figure 3 As shown in, a first rotating roller 2 and a second rotating roller 3 are respectively installed on the left and right sides above the support base 1, and a knitted cloth body 4 is wound around the outside of the first rotating roller 2 and the second rotating roller 3, that is, the motor 11 at the rear side of the middle of the second rotating roller 3 is turned on, the first rotating roller 2 and the second rotating roller 3 will rotate, and the knitted cloth body 4 on the outside of the first rotating roller 2 will be transmitted to the outside of the second rotating roller 3. During the transmission of the knitted cloth body 4, fixed blocks 5 are symmetrically arranged front and back, and the fixed blocks 5 can limit the front and back sides of the knitted cloth body 4 so that it is flatly laid above the middle of the support base 1;
[0033] like Figure 1 , Figure 3 and Figure 5As shown in, after the knitted fabric body 4 is laid flat on the upper middle part of the support base 1, the motor 11 connected to the top of the threaded rod 7 is turned on, and the threaded rod 7 is symmetrically installed inside the support frame 6. When the motor 11 is running, the first pulley 12 will rotate, and a connecting belt 13 is installed on the outer side of the first pulley 12, and a second pulley 14 is installed on the right side of the inner side of the connecting belt 13, that is, when the motor 11 is running, the first pulley 12, the connecting belt 13, the second pulley 14 and the threaded rod 7 will rotate. In addition, the outer side of the threaded rod 7 is threadedly connected to a clamping plate 8, and the clamping plate 8 is located on the upper and lower sides of the knitted fabric body 4. Secondly, a fixing rod 10 is arranged in the front of the inner side of the clamping plate 8, and the rear side of the clamping plate 8 is engaged and connected with a limiting rod 9, that is, when the threaded rod 7 rotates, the limiting rod 9 will limit the clamping plate 8, and the clamping plate 8 will move inward, thereby firmly clamping the knitted fabric body 4 and limiting the knitted fabric body 4;
[0034] like Figure 1 , Figure 3 and Figure 6 As shown in the figure, the ironing machine 24 is arranged at the output end of the hydraulic rod 23, the hydraulic rod 23 is installed below the slider 21, the slider 21 is installed above the electromagnetic slide rail 20, the electromagnetic slide rail 20 is fixedly connected to the support frame 6, and the support frame 6 supports it, that is, the controller 22 on the upper right side of the electromagnetic slide rail 20 is turned on, and the slider 21 can move back and forth above the electromagnetic slide rail 20, that is, when the slider 21 moves left and right, it can drive the ironing machine 24 to move left and right;
[0035] like Figure 3 and Figure 4 As shown in the figure, a fixing plate 15 is installed on the left side of the support frame 6, an electric telescopic rod 16 is arranged on the right side of the fixing plate 15, a placement plate 17 is installed at the output end of the electric telescopic rod 16, and a wiping cloth 18 is arranged at an equal distance inside the placement plate 17, that is, the electric telescopic rod 16 is opened, and the output end of the electric telescopic rod 16 can push the placement plate 17 to move to the right, and the ironing machine 24 can move to the top of the wiping cloth 18 to wipe back and forth, and the contact surface between the ironing machine 24 and the knitted fabric body 4 is cleaned before the ironing machine 24 irons the knitted fabric body 4, so as to ensure that the ironing machine 24 The wiping cloth 18 is adhered together by Velcro 19, that is, when the wiping cloth 18 becomes dirty, it can be directly torn off, which is convenient for removing and replacing the wiping cloth 18. When the ironing machine 24 is wiped clean, the electric heating wire 25 inside the ironing machine 24 is turned on to heat up the ironing machine 24, and then the hydraulic rod 23 is turned on. The output end of the hydraulic rod 23 can push the ironing machine 24 to move downward until it is closely fitted with the knitted cloth body 4, that is, ironing can be performed back and forth above the knitted cloth body 4, thereby improving the accuracy of ironing and flattening the knitted cloth body 4.
[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A knitted fabric straightening and flattening device, comprising: A support base (1), the support base (1) being directly placed on the ground; It is characterized by further comprising: A knitted fabric body (4), wherein an anti-deviating mechanism is arranged on the outer side of the knitted fabric body (4), wherein the anti-deviating mechanism comprises a fixing block (5), a clamping plate (8), a limiting rod (9), a fixing rod (10), a motor (11), a first pulley (12), a connecting belt (13) and a second pulley (14); the fixing blocks (5) are clamped and installed on the front and rear sides of the knitted fabric body (4), and the knitted fabric body (4) slides inside the fixing blocks (5); and the clamping plates (8) are symmetrically and tightly fitted on the upper and lower sides of the outer side of the knitted fabric body (4), and the inner rear side of the clamping plate (8) is threadedly connected with a threaded rod (7); A support frame (6), wherein a cleaning mechanism is arranged on the left side of the support frame (6), wherein the cleaning mechanism comprises a fixing plate (15), an electric telescopic rod (16), a placement plate (17), a wiping cloth (18) and a Velcro (19), wherein the fixing plate (15) is fixedly installed on the left side of the support frame (6), and the electric telescopic rod (16) is arranged on the right side of the fixing plate (15), and the placement plate (17) is installed on the output end of the electric telescopic rod (16).
2. A knitted fabric straightening and flattening device according to claim 1, characterized in that: A first rotating roller (2) is fixedly installed on the upper left side of the support base (1), and a second rotating roller (3) is fixedly installed on the right side of the support base (1), and a knitted fabric body (4) is wound around the outer sides of the first rotating roller (2) and the second rotating roller (3), and a motor (11) is connected to the middle rear side of the second rotating roller (3).
3. The knitted fabric straightening and flattening device according to claim 1, characterized in that: The threaded rod (7) is rotatably arranged inside the support frame (6), the top of the threaded rod (7) is connected to a motor (11), and a limiting rod (9) is arranged on the rear side of the threaded rod (7).
4. A knitted fabric straightening and flattening device according to claim 3, characterized in that: The limiting rod (9) is snap-connected with the clamping plate (8), and a fixing rod (10) is slidably mounted inside the front side of the clamping plate (8), and the fixing rod (10) is mounted inside the support frame (6).
5. The knitted fabric straightening and flattening device according to claim 3, characterized in that: A first belt pulley (12) is installed on the upper outer side of the threaded rod (7), a connecting belt (13) is installed on the outer side of the first belt pulley (12), and a second belt pulley (14) is installed on the right side of the inner side of the connecting belt (13).
6. A knitted fabric straightening and flattening device according to claim 4, characterized in that: An electromagnetic slide rail (20) is fixedly installed inside the support frame (6), and a controller (22) is installed on the upper right side of the electromagnetic slide rail (20).
7. A knitted fabric straightening and flattening device according to claim 6, characterized in that: A slider (21) is slidably mounted above the electromagnetic slide rail (20), a hydraulic rod (23) is mounted below the slider (21), an ironing machine (24) is mounted at the output end of the hydraulic rod (23), and an electric heating wire (25) is arranged inside the ironing machine (24).
8. The knitted fabric straightening and flattening device according to claim 1, characterized in that: Wiping cloths (18) are installed at equal distances above the placement plate (17), and Velcro (19) is arranged on the outer side of the wiping cloth (18).
Citation Information
Patent Citations
Knitted fabric straightening device for textile mill
CN218175353U