Cast-in-place beam hanging basket balance system
By designing a cast-in-place beam hanging basket balance system including beam body, hanging basket, main rod, slide rail, drive device and other components, the problem of tilting of the hanging basket during the cantilever construction is solved, and the horizontal state of the hanging basket during the movement and the construction efficiency improvement of the hanging basket during the movement is achieved.
Patent Information
- Application Number
- CN202421917964.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the cantilever construction of the cantilever bridge, the hanging basket is tilted downward due to structural gaps during movement, resulting in the height of the two ends of the hanging basket being unbalanced, affecting the construction quality and efficiency.
A cast-in-place beam hanging basket balance system is designed, including a beam body, a hanging basket, a main rod, a slide rail, a first drive device, a drive block, a balance block and a second drive device. The second driving device pulls the balance block to apply an upward force to the hanging basket, and cooperates with the first driving device to drive the hanging basket to ensure that the hanging basket remains in a horizontal state during the movement.
有效避免了挂篮在移动过程中产生倾斜,保持挂篮始终处于水平状态,确保了挂篮的平衡性和施工效率。
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Figure CN222893523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering construction, in particular to a cast-in-place beam hanging basket balancing system. Background Art
[0002] The hanging basket is the main equipment in cantilever construction. It can be divided into four types according to the structural form: truss type, cable-stayed type, steel type and mixed type. When pouring a cantilever beam bridge with a larger span, the hanging basket method is used to perform segmented cantilever operations on site. It does not require the erection of brackets or the use of large cranes. Compared with other methods, the hanging basket construction has the advantages of light structure, simple and convenient assembly, and no pressure.
[0003] The construction of hanging basket is essentially to fix part of the hanging basket on the cantilever beam that has been solidified, hang the other part of the hanging basket outside the cantilever beam, and then lay steel bars and pour concrete in this part to form a new cantilever beam. After solidification, the position of the hanging basket is moved to start a new round of pouring. It can be seen that most of the structure of the hanging basket is fixed together, and the hanging basket is driven to move its position by a moving device (mainly hydraulic drive).
[0004] During the actual movement of the hanging basket, part of the structure of the hanging basket will gradually leave the support of the cantilever beam and be suspended in the air. Although the hanging basket is supported by the guide rail, due to the existence of the gap between the structures, the suspended part of the hanging basket will slightly tilt downward, making the height of the two ends of the hanging basket unbalanced. After stopping moving, the suspended part of the hanging basket needs to be lifted to make the heights of the two ends consistent before subsequent construction can be carried out. This will not only affect the construction quality, but also increase the construction steps and reduce construction efficiency. Utility Model Content
[0005] The utility model aims to provide a cast-in-place beam hanging basket balancing system, which can keep the hanging basket in a horizontal state all the time during the process of moving the hanging basket.
[0006] The embodiments of the utility model are realized through the following technical scheme: the cast-in-place beam hanging basket balancing system of the utility model includes a beam body, a hanging basket arranged at the end of the beam body, including a pair of main rods horizontally arranged on the upper side of the hanging basket, a pair of slide rails arranged on both sides of the upper surface of the beam body, a first driving device arranged on the slide rails, a driving block arranged on the end of the main rod close to one end of the slide rail, a balancing block arranged on the upper side of the main rod, and a second driving device for connecting the balancing block and the driving block; the first driving device is connected to the driving block.
[0007] Furthermore, a pair of the first driving devices is provided, and the pair of the first driving devices is respectively connected to a pair of the slide rails; and one of the first driving devices is connected to one of the driving blocks.
[0008] Furthermore, the first driving device includes a first hydraulic cylinder and a slide plate arranged on a side wall of the first hydraulic cylinder; the slide plate is slidably arranged in the slide rail.
[0009] Furthermore, the slide plate is provided with a plurality of first sockets; the slide rail includes a bottom plate detachably connected to the beam body, a U-shaped slide groove provided on the bottom plate, and a second socket provided on the slide groove; the first socket and the second socket are connected by a pin.
[0010] Furthermore, the telescopic end of the first hydraulic cylinder is hinged to the driving block.
[0011] Furthermore, the second driving device includes a first connecting rod for connecting a pair of the driving blocks, a second connecting rod for connecting a pair of the balancing blocks, and a second hydraulic cylinder hinged to both the first connecting rod and the second connecting rod.
[0012] Furthermore, the second driving device also includes a support rod hinged to the driving block at one end close to the main rod, used to connect a pair of second connecting rods of the support rods, and a third connecting rod hinged to the balance block and the end of the second connecting rod at the same time; one end of the second hydraulic cylinder is hinged to the second connecting rod, and the other end is hinged to the first connecting rod.
[0013] Furthermore, the balance block is arranged in the middle part of the main rod.
[0014] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects: in the cast-in-place beam hanging basket balancing system of the utility model, when a single pouring is completed and solidified and the position of the hanging basket needs to be moved for a new round of pouring, before driving the first driving device, the second driving device is first used to pull the balancing block, and the balancing block applies an upward force to a part of the hanging basket away from the beam body, and then the first driving device drives the hanging basket to move away from the beam body. During this process, a part of the hanging basket gradually leaves the beam body, and it has a tendency to tilt downward. Since the second driving device has an upward pulling effect on this part of the hanging basket, it can offset this tendency. This not only keeps the hanging basket always level during the movement process, but also effectively avoids deformation of the hanging basket, thereby ensuring the balance of the hanging basket itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 A structural schematic diagram of a cast-in-place beam hanging basket balancing system from one perspective provided in an embodiment of the utility model;
[0017] Figure 2 A schematic structural diagram from two perspectives of a cast-in-place beam hanging basket balancing system provided in an embodiment of the utility model.
[0018] Icons: 11-beam body, 12-hanging basket, 13-main rod, 21-first hydraulic cylinder, 22-slide plate, 23-bottom plate, 24-slide groove, 25-second socket, 26-driving block, 31-balancing block, 32-first connecting rod, 33-second connecting rod, 34-third connecting rod, 35-support rod, 36-second hydraulic cylinder. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0022] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, if the terms "set", "installed", "connected", "linked" are used, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0024] Embodiment
[0025] The following is further described in conjunction with specific embodiments. As shown in the attached Figure 1 - attached Figure 2 As shown in the figure, the cast-in-place beam hanging basket balance system of this embodiment includes a beam body 11, a hanging basket 12 provided at the end of the beam body 11, including a pair of main rods 13 horizontally arranged on the upper side of the hanging basket 12, a pair of slide rails arranged on both sides of the upper surface of the beam body 11, a first driving device arranged on the slide rails, a driving block 26 arranged at the end of the main rod 13 close to the slide rail, a balance block 31 arranged on the upper side of the main rod 13, and a second driving device for connecting the balance block 31 and the driving block 26; the first driving device is connected to the driving block 26. Specifically, when it is necessary to move the position of the hanging basket 12 for a new round of pouring after a single pouring is completed and solidified, before driving the first driving device, first use the second driving device to pull the balance block 31, and apply an upward acting force to a part of the hanging basket 12 away from the beam body 11 through the balance block 31. Then the first driving device drives the hanging basket 12 to move away from the beam body 11. During this process, a part of the hanging basket 12 gradually leaves the beam body 11 and has a tendency to tilt downward. However, due to the upward pulling effect of the second driving device on this part of the hanging basket 12, this tendency can be offset. In this way, not only can the hanging basket 12 always be in a horizontal state during the movement, but also the deformation of the hanging basket 12 can be effectively avoided, and the balance of the hanging basket 12 itself can be well ensured.
[0026] In this embodiment, there are a pair of first driving devices, and the pair of first driving devices are respectively connected to the pair of slide rails; one first driving device is connected to one driving block 26. Specifically, this can better reduce the burden on the first driving device and make the movement of the hanging basket 12 more stable.
[0027] The first driving device in this embodiment includes a first hydraulic cylinder 21, and a slide plate 22 provided on the side wall of the first hydraulic cylinder 21; the slide plate 22 is slidably provided in the slide rail. The slide plate 22 is provided with a plurality of first plug holes; the slide rail includes a bottom plate 23 detachably connected to the beam body 11, a U-shaped slide groove 24 provided on the bottom plate 23, and a second plug hole 25 provided on the slide groove 24; the first plug hole and the second plug hole 25 are connected by a latch. Specifically, the first hydraulic cylinder 21 performs linear motion on the beam body 11 through the cooperation of the slide groove 24 and the slide plate 22, wherein the bottom plate 23 is fixed to the beam body 11 by bolts, and the bottom plate 23 is spliced from multiple pieces and can be disassembled and reused.
[0028] In this embodiment, the telescopic end of the first hydraulic cylinder 21 is hinged to the driving block 26. Specifically, the second driving device does not essentially pull the hanging basket 12 to produce a position, but only applies an upward force to the hanging basket 12. However, the hanging basket 12 itself will inevitably swing during the movement, so the hinge can prevent the swing of the hanging basket 12 from affecting the first hydraulic cylinder 21.
[0029] The second driving device in this embodiment includes a first connecting rod 32 for connecting a pair of driving blocks 26, a second connecting rod 33 for connecting a pair of balancing blocks 31, and a second hydraulic cylinder 36 hinged to the first connecting rod 32 and the second connecting rod 33. The second driving device also includes a support rod 35 hinged to one end of the driving block 26 close to the main rod 13, a second connecting rod 33 for connecting a pair of supporting rods 35, and a third connecting rod 34 hinged to the ends of the balancing block 31 and the second connecting rod 33; one end of the second hydraulic cylinder 36 is hinged to the second connecting rod 33, and the other end is hinged to the first connecting rod 32. Specifically, the support rod 35 plays a bridging role between the first connecting rod 32, the second connecting rod 33 and the third connecting rod 34, so that the force of the third connecting rod 34 on the balancing block 31 is obliquely upward, so that the balancing block 31 can be subjected to a larger upward component force.
[0030] The balance block 31 in this embodiment is disposed at the middle portion of the main rod 13 .
[0031] In summary, in the cast-in-place beam hanging basket balancing system of the present embodiment, when a single pouring is completed and solidified and the position of the hanging basket 12 needs to be moved for a new round of pouring, before driving the first driving device, the second driving device is first used to pull the balancing block 31, and the balancing block 31 applies an upward force to a part of the hanging basket 12 away from the beam body 11, and then the first driving device drives the hanging basket 12 to move away from the beam body 11. During this process, a part of the hanging basket 12 gradually leaves the beam body 11, and it has a tendency to tilt downward. Since the second driving device has an upward pulling effect on this part of the hanging basket 12, it can offset this tendency. This not only keeps the hanging basket 12 always horizontal during the movement process, but also effectively avoids deformation of the hanging basket 12, thereby ensuring the balance of the hanging basket 12 itself.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cast-in-place beam hanging basket balancing system, comprising a beam body (11), a hanging basket (12) arranged at the end of the beam body (11), characterized in that: The invention comprises a pair of main rods (13) horizontally arranged on the upper side of the hanging basket (12), a pair of slide rails arranged on both sides of the upper surface of the beam body (11), a first driving device arranged on the slide rails, a driving block (26) arranged on the end of the main rod (13) close to one end of the slide rails, a balancing block (31) arranged on the upper side of the main rod (13), and a second driving device for connecting the balancing block (31) and the driving block (26); The first driving device is connected to the driving block (26).
2. The cast-in-place beam hanging basket balancing system according to claim 1 is characterized in that: A pair of the first driving devices is provided, and the pair of the first driving devices is respectively connected to a pair of the slide rails; and one of the first driving devices is connected to one of the driving blocks (26).
3. The cast-in-place beam hanging basket balancing system according to claim 2 is characterized in that: The first driving device comprises a first hydraulic cylinder (21) and a slide plate (22) arranged on a side wall of the first hydraulic cylinder (21); the slide plate (22) is slidably arranged in the slide rail.
4. The cast-in-place beam hanging basket balancing system according to claim 3 is characterized in that: The slide plate (22) is provided with a plurality of first plug holes; the slide rail comprises a bottom plate (23) detachably connected to the beam body (11), a U-shaped slide groove (24) provided on the bottom plate (23), and a second plug hole (25) provided on the slide groove (24); the first plug hole and the second plug hole (25) are connected via a latch.
5. The cast-in-place beam hanging basket balancing system according to claim 4 is characterized in that: The telescopic end of the first hydraulic cylinder (21) is hinged to the driving block (26).
6. The cast-in-place beam hanging basket balancing system according to claim 1 is characterized in that: The second driving device comprises a first connecting rod (32) for connecting a pair of driving blocks (26), a second connecting rod (33) for connecting a pair of balancing blocks (31), and a second hydraulic cylinder (36) articulated to both the first connecting rod (32) and the second connecting rod (33).
7. The cast-in-place beam hanging basket balancing system according to claim 6 is characterized in that: The second driving device further comprises a support rod (35) hinged to one end of the driving block (26) close to the main rod (13), a second connecting rod (33) for connecting a pair of the support rods (35), and a third connecting rod (34) hinged to both the balancing block (31) and the end of the second connecting rod (33); One end of the second hydraulic cylinder (36) is hinged to the second connecting rod (33), and the other end is hinged to the first connecting rod (32).
8. The cast-in-place beam hanging basket balancing system according to claim 1 is characterized in that: The balancing block (31) is arranged at the middle part of the main rod (13).