Lubricating mechanism for speed-changing gear box of rice huller
By designing pressurized components and buffered oil conduction components in the gear transmission of the huller, automatic injection and adjustment of lubricating oil is achieved, solving the problems of cumbersome and uneven lubrication in the prior art, and reducing maintenance costs and lubricating waste.
Patent Information
- Application Number
- CN202421918600.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The injection of lubricant oil in the existing huller gearbox requires manual disassembly of the gearbox, resulting in cumbersome processes, insufficient automation, and difficulty in achieving targeted oil injection, resulting in waste of lubricant and increased maintenance costs.
设计了一种砻谷机齿轮变速箱润滑机构,采用加压组件实现气动式加压作业,利用缓冲式导油组件实现润滑油的实时注油和调节,确保变速箱内各传动点均得到适量润滑。
The automatic injection of lubricant oil is realized, which reduces the cumbersomeness of manual operation, ensures uniform lubrication of the gearbox, and reduces the waste of lubricant and maintenance costs.
Smart Images

Figure CN222894623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice husker machines, in particular to a lubricating mechanism for a gear transmission of a rice husker machine. Background Art
[0002] Rice husker, also known as rice husker or rice sheller, is a kind of agricultural machinery specially used to remove the outer shell of rice (i.e. rice husk) from rice grains. The use of rice husker has greatly improved agricultural production efficiency, making the rice shelling process more convenient, fast and efficient. Rice husker is widely used in rice-growing areas and is a commonly used agricultural machinery equipment in rural areas and small farms.
[0003] A rice husker usually contains a gearbox because its operation requires precise control of the speed of different mechanical parts, including the rice rollers, rice hammers, and conveying systems;
[0004] In order to ensure the operating performance of the rice husker, personnel need to periodically maintain the rice husker gearbox, which includes injecting lubricating oil into the gearbox. By injecting lubricating oil into the gearbox, the smoothness of the transmission of the internal components of the gearbox can be effectively ensured, and wear can be reduced;
[0005] However, the existing gearbox lubricating oil injection generally adopts manual oil injection, and personnel need to disassemble the gearbox to complete the oil injection operation of the internal components, but this increases the complexity of the overall process, the overall automation is insufficient, and it is impossible to realize the automatic injection of lubricating oil without disassembly; at the same time, due to the different transmission points in the gearbox, the lubrication degree required for each transmission point is also different. Although the lubrication demand is met by uniformly injecting an amount of oil exceeding the standard, it also leads to a waste of lubricating oil, increases maintenance costs, and is inconvenient to carry out targeted oil injection operations;
[0006] Therefore, the present application proposes a lubrication mechanism for a rice husker gear transmission. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a lubricating mechanism for a rice husker gear transmission, which solves the problems mentioned in the background technology.
[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] The lubrication mechanism of the rice husker gear transmission box comprises a shell one and a transmission box body, wherein the shell one is fixedly installed on the top of the transmission box body, and a plurality of docking assemblies are dockedly installed on the bottom of the shell one, and the docking assemblies are communicated with the interior of the transmission box body, an oil storage chamber is arranged on the front of the shell one, and an installation chamber is arranged on the back, and a buffer-type oil guide assembly extending from the shell one is dockedly installed inside the installation chamber, a shell two is fixedly installed on the top of the shell one, and a transmission chamber and a pressurizing chamber are respectively arranged inside the shell two, and the transmission chamber and the pressurizing chamber are equipped with A pressurizing component; the buffered oil guide component includes a buffer component, an oil inlet pipe, and an oil outlet pipe. The oil inlet pipe is butt-mounted inside the installation chamber, the buffer component is butt-mounted on the top of the oil inlet pipe, and the oil outlet pipe connected to the oil storage chamber is butt-mounted on one side of the buffer component; the pressurizing component includes a pressurizing component, an air intake component, and an air outlet component. The pressurizing component is butt-mounted inside the transmission chamber, and the driving end of the pressurizing component extends into the pressurizing chamber, the air intake component is fixedly installed in the middle of the pressurizing chamber, and the air outlet component is butt-mounted on one side of the shell body, and the air outlet component is respectively connected to the pressurizing chamber and the pressurizing component.
[0010] Furthermore, a mounting seat connected to the gearbox body is fixedly mounted on the bottom of the shell one, and a sealing plate is butt-jointedly mounted on the front of the shell one.
[0011] Furthermore, the pressurizing component includes a motor, a guide wheel, a driving arm, a guide rod, and a piston. The guide wheel is docked and installed inside the transmission chamber, the motor is fixedly installed on the front side of the shell two, and the output end of the motor is installed and connected to the guide wheel. The driving arm is docked and installed on the guide wheel, and the end of the driving arm is docked and installed with a guide rod extending into the pressurizing chamber, and the end of the guide rod is docked and installed with a piston.
[0012] Furthermore, the air intake component includes a partition and a one-way air guide valve; the air outlet component includes an air outlet pipe and an electrically-controlled air valve, a partition is fixedly installed inside the pressurized chamber, and the one-way air guide valve is fixedly installed on the partition, an air outlet pipe is dockedly installed on one side of the shell two, and the two ends of the air outlet pipe are respectively connected to the pressurized chamber and the oil storage chamber, and the electrically-controlled air valve is fixedly installed on the air outlet pipe, and a pressure gauge extending into the pressurized chamber is dockedly installed on the top of the shell two, and the pressure gauge is located between the air outlet pipe and the partition.
[0013] Furthermore, the docking assembly includes a mounting head and a docking sleeve. The top of the gearbox body is docked with multiple sets of mounting heads, and the top of the mounting head is docked with a docking sleeve connected to the oil outlet pipe.
[0014] Furthermore, the top of the shell one is butt-jointed with an oil filling assembly extending into the oil storage chamber, the oil filling assembly includes a measuring strip and an oil filling port, the top of the shell one is butt-jointed with an oil filling port connected to the oil storage chamber, the top of the oil filling port is butt-jointed with a measuring strip extending into the oil storage chamber, and a sealing cap is fixedly mounted on the top of the measuring strip, and the sealing cap is butt-jointed with the oil filling port.
[0015] Furthermore, the buffer component includes an oil guide cylinder, a second piston, a spring, an adjusting cap, and a connecting rod. One end of the oil inlet pipe is connected to the oil storage chamber, and the other end is butt-mounted with the oil guide cylinder. A connecting rod extending into the oil guide cylinder is butt-mounted on the top of the shell one, and a second piston is butt-mounted on the bottom end of the connecting rod. A spring is mounted on the connecting rod, and an adjusting cap is butt-mounted on the connecting rod at the top of the spring.
[0016] The utility model provides a lubricating mechanism for a rice husker gear transmission. Compared with the prior art, it has the following beneficial effects:
[0017] 1. The pneumatic pressurization operation is realized through the pressurization component, and the air collection and pressurization operation is completed by using the cam principle to complete the real-time oil injection operation of the lubricating oil. The pneumatic pressurization method can not only ensure the stable injection of the lubricating oil, but also facilitate the personnel to control the oil injection process in real time, achieving the effect of automatic oil injection;
[0018] 2. The buffer oil guide assembly not only realizes the oil guide operation of the device to the lubricating oil, ensuring that multiple transmission points in the gearbox body are lubricated with oil, but also can be adjusted according to the actual oil injection amount of the actual lubrication points, which not only ensures the lubrication needs of the gearbox, but also reduces the waste of lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the structure of the first assembly state of the gearbox lubrication mechanism of the utility model is shown;
[0021] Figure 2 A schematic diagram of the structure of the gearbox lubrication mechanism of the utility model in the second assembly state is shown;
[0022] Figure 3 A schematic diagram of the structure of the gearbox lubrication mechanism of the utility model in the third assembly state is shown;
[0023] Figure 4The schematic diagram of the structure of the pressurizing assembly of the utility model in the assembled state is shown;
[0024] Figure 5 The schematic diagram of the structure of the buffer type oil guide assembly of the utility model in the assembly state is shown;
[0025] As shown in the figure: 1. Shell 1; 11. Installation chamber; 12. Closing plate; 13. Mounting seat; 14. Oil storage chamber; 2. Buffer oil guide assembly; 21. Buffer component; 211. Oil guide cylinder; 212. Piston 2; 213. Spring; 214. Adjustment cap; 215. Connecting rod; 22. Oil inlet pipe; 23. Oil outlet pipe; 3. Shell 2; 31. Transmission chamber; 32. Pressurization chamber; 4. Pressurization assembly; 41. Pressurization component ; 411, motor; 412, guide wheel; 413, drive arm; 414, guide rod; 415, piston 1; 42, air intake component; 421, partition; 422, one-way air guide valve; 43, air outlet component; 431, air outlet pipe; 432, electric control air valve; 5, pressure gauge; 6, docking assembly; 61, mounting head; 62, docking sleeve; 7, oil filling assembly; 71, measuring bar; 72, oil filling port; 8, gearbox body. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0027] In order to solve the technical problems in the background technology, the following rice huller gear transmission lubrication mechanism is provided:
[0028] Combination Figure 1-Figure 5 As shown, the rice husker gear transmission lubrication mechanism provided by the utility model comprises a shell 1 and a transmission body 8, the top of the transmission body 8 is fixedly mounted with the shell 1, the bottom of the shell 1 is docked with a plurality of docking assemblies 6, and the docking assemblies 6 are connected with the interior of the transmission body 8, the front of the shell 1 is provided with an oil storage chamber 14, the back of the shell 1 is provided with an installation chamber 11, the interior of the installation chamber 11 is docked with a buffer-type oil guide assembly 2 extending from the shell 1, the top of the shell 1 is fixedly mounted with a shell 2 3, the interior of the shell 2 3 is respectively provided with a transmission chamber 31 and a pressurizing chamber 32, and the transmission chamber 31 and the pressurizing chamber 32 are jointly equipped with a pressurizing assembly 4;
[0029] By fixing the housing 1 on the gearbox body 8, it is easier to lubricate the gearbox body 8. The oil storage chamber 14 is used to store the lubricating oil. By docking and cooperating with the gearbox body 8 through multiple groups of docking assemblies 6, it can be effectively ensured that multiple transmission points in the gearbox body 8 will be lubricated. The buffered oil guide assembly 2 not only realizes the oil guide operation of the device for the lubricating oil, ensuring that multiple transmission points in the gearbox body 8 will be lubricated, but also can adjust them according to the actual oil injection amount of the actual lubrication points, which not only ensures the lubrication demand of the gearbox, but also reduces the waste of lubricating oil. The pneumatic pressurization operation is realized by the pressurizing assembly 4, and the air collection and pressurization operation is completed by using the cam principle to complete the real-time oil injection operation of the lubricating oil. The pneumatic pressurization method can not only ensure the stable injection of the lubricating oil, but also facilitate personnel to control the oil injection process in real time.
[0030] The buffer oil guide assembly 2 includes a buffer component 21, an oil inlet pipe 22, and an oil outlet pipe 23. The oil inlet pipe 22 is docked and installed inside the installation chamber 11, and the buffer component 21 is docked and installed on the top of the oil inlet pipe 22. The oil outlet pipe 23 connected to the oil storage chamber 14 is docked and installed on one side of the buffer component 21; the pressurizing assembly 4 includes a pressurizing component 41, an air inlet component 42, and an air outlet component 43. The pressurizing component 41 is docked and installed inside the transmission chamber 31, and the driving end of the pressurizing component 41 extends into the pressurizing chamber 32. The air inlet component 42 is fixedly installed in the middle of the pressurizing chamber 32, and the air outlet component 43 is docked and installed on one side of the shell 2 3. The air outlet component 43 is connected to the pressurizing chamber 32 and the pressurizing component 41 respectively.
[0031] During this period, the pressurizing component 41 is started to pressurize the inside of the pressurizing chamber 32, and as the actual air pressure inside the pressurizing chamber 32 increases, the pressure will be pushed to the inside of the oil storage chamber 14, so that the lubricating oil in the oil storage chamber 14 is injected into the docking assembly 6, and the lubricating oil is guided to the required lubrication point through the docking assembly 6, and when the actual oil injection amount of the lubrication point needs to be adjusted, the buffer component 21 can be adjusted to increase or decrease the buffering strength of the buffer component 21, so that the oil conduction amount of the lubricating oil can be suppressed to complete variable control. Embodiment 2
[0032] like Figure 1 and Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0033] In this embodiment, a mounting seat 13 connected to the gearbox body 8 is fixedly mounted on the bottom of the housing 1, and a sealing plate 12 is butt-jointedly mounted on the front of the housing 1.
[0034] During this period, the assembly connection between the housing 1 and the gearbox body 8 is completed through the mounting seat 13 to achieve the support operation of the housing 1, and at the same time, the sealing plate 12 is connected to the housing 1 to complete the sealing of the oil storage chamber 14.
[0035] In this embodiment, the pressurizing component 41 includes a motor 411, a guide wheel 412, a driving arm 413, a guide rod 414, and a piston 1 415. The guide wheel 412 is docked and installed inside the transmission chamber 31, the motor 411 is fixedly installed on the front of the shell 2 3, and the output end of the motor 411 is installed and connected to the guide wheel 412. The driving arm 413 is docked and installed on the guide wheel 412, and the end of the driving arm 413 is docked and installed with a guide rod 414 extending into the pressurizing chamber 32, and the end of the guide rod 414 is docked and installed with a piston 1 415.
[0036] During this period, the motor 411 is started, and the output end of the motor 411 drives the guide wheel 412 to rotate. The rotation of the guide wheel 412 completes the driving of the driving arm 413 and the guide rod 414, prompting the guide rod 414 to drive the piston 415 at the end to reciprocate in the pressurized chamber 32. At this time, the external air enters and is pushed into the other side through the air intake component 42 for air collection.
[0037] In this embodiment, the air intake component 42 includes a partition 421 and a one-way air guide valve 422; the air outlet component 43 includes an air outlet pipe 431 and an electrically controlled air valve 432, the partition 421 is fixedly installed inside the pressurized chamber 32, and the one-way air guide valve 422 is fixedly installed on the partition 421, an air outlet pipe 431 is dockedly installed on one side of the shell 2 3, and the two ends of the air outlet pipe 431 are respectively connected to the pressurized chamber 32 and the oil storage chamber 14, and the electrically controlled air valve 432 is fixedly installed on the air outlet pipe 431, the top of the shell 2 3 is dockedly installed with a pressure gauge 5 extending into the pressurized chamber 32, and the pressure gauge 5 is located between the air outlet pipe 431 and the partition 421, and the top of the shell 2 3 is dockedly installed with a one-way air intake valve connected to the pressurized chamber 32.
[0038] By combining the above contents, the guide rod 414 drives the piston 415 at the end to reciprocate in the pressurized chamber 32, and then the external air enters and pushes the entering air into the other side of the partition 421 through the one-way air guide valve 422 to complete the air collection. During this period, the air pressure value can be mastered through the barometer 5;
[0039] When personnel need to relieve pressure and add oil, they can electrically control the opening and closing of the air valve 432 to complete the operation of guiding the lubricating oil. Embodiment 3
[0040] like Figure 1-Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0041] In this embodiment, the docking assembly 6 includes a mounting head 61 and a docking sleeve 62. A plurality of mounting heads 61 are dockedly mounted on the top of the gearbox body 8, and a docking sleeve 62 connected to the oil outlet pipe 23 is dockedly mounted on the top of the mounting head 61.
[0042] The mounting head 61 is docked and installed with a plurality of transmission points on the top of the gearbox body 8 . After installation, the mounting head 61 is installed and connected with the oil outlet pipe 23 through the docking sleeve 62 .
[0043] In this embodiment, the top of the shell 1 is docked with an oil filling assembly 7 extending into the oil storage chamber 14, and the oil filling assembly 7 includes a measuring strip 71 and an oil filling port 72. The top of the shell 1 is docked with an oil filling port 72 connected to the oil storage chamber 14, and the top of the oil filling port 72 is docked with a measuring strip 71 extending into the oil storage chamber 14, and a sealing cap is fixedly installed on the top of the measuring strip 71, and the sealing cap is docked with the oil filling port 72.
[0044] During this process, the personnel first rotate and disassemble the sealing cap to separate it from the oil filling port 72. During the disassembly, the sealing cap simultaneously brings out the measuring strip 71, and then the personnel can perform the oil filling operation in the oil storage chamber 14.
[0045] Furthermore, personnel can also observe the oil soaking amount of the measuring strip 71 by removing the sealing cap to judge the actual storage amount of the lubricating oil.
[0046] In this embodiment, the buffer component 21 includes an oil guide cylinder 211, a piston 212, a spring 213, an adjusting cap 214, and a connecting rod 215. One end of the oil inlet pipe 22 is connected to the oil storage chamber 14, and the other end is docked with the oil guide cylinder 211. The top of the shell 1 is docked with a connecting rod 215 extending into the oil guide cylinder 211, and the bottom end of the connecting rod 215 is docked with the piston 212. The spring 213 is mounted on the connecting rod 215, and the adjusting cap 214 is docked with the connecting rod 215 at the top of the spring 213.
[0047] During this period, due to the different transmission points inside the gearbox body 8, the required amount of lubricating oil is also different. At this time, the personnel can rotate the adjusting cap 214 to complete the squeezing or loosening of the spring 213. In this way, when the lubricating oil enters the oil guide cylinder 211, the lubricating oil will resist and push the piston 212 under the action of air pressure. Since the spring 213, the adjusting cap 214, and the connecting rod 215 on each group of buffer components 21 have different tightness, the amount of lubricating oil entering is also different.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0049] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. The lubrication mechanism of the rice husker gear transmission is characterized by: It comprises a shell one and a gearbox body, wherein the shell one is fixedly installed on the top of the gearbox body, and a plurality of docking assemblies are dockedly installed on the bottom of the shell one, and the docking assemblies are communicated with the interior of the gearbox body, an oil storage chamber is arranged on the front of the shell one, and an installation chamber is arranged on the back, and a buffer-type oil guide assembly extending from the shell one is dockedly installed inside the installation chamber, and a shell two is fixedly installed on the top of the shell one, and a transmission chamber and a pressurizing chamber are respectively arranged inside the shell two, and a pressurizing assembly is assembled together in the transmission chamber and the pressurizing chamber; The buffered oil guide assembly includes a buffer component, an oil inlet pipe, and an oil outlet pipe. The oil inlet pipe is butt-mounted inside the installation chamber, the buffer component is butt-mounted on the top of the oil inlet pipe, and the oil outlet pipe connected to the oil storage chamber is butt-mounted on one side of the buffer component; the pressurizing assembly includes a pressurizing component, an air inlet component, and an air outlet component. The pressurizing component is butt-mounted inside the transmission chamber, and the driving end of the pressurizing component extends into the pressurizing chamber, the air inlet component is fixedly installed in the middle of the pressurizing chamber, and the air outlet component is butt-mounted on one side of the shell body, and the air outlet component is respectively connected to the pressurizing chamber and the pressurizing component.
2. The rice husker gear transmission lubrication mechanism according to claim 1, characterized in that: A mounting seat connected to the gearbox body is fixedly mounted on the bottom of the housing one, and a sealing plate is butt-jointedly mounted on the front of the housing one.
3. The rice husker gear transmission lubrication mechanism according to claim 2, characterized in that: The pressurizing component includes a motor, a guide wheel, a driving arm, a guide rod, and a piston. The guide wheel is docked and installed inside the transmission chamber, the motor is fixedly installed on the front side of the shell two, and the output end of the motor is installed and connected to the guide wheel. The driving arm is docked and installed on the guide wheel, and the end of the driving arm is docked and installed with a guide rod extending into the pressurizing chamber, and the end of the guide rod is docked and installed with a piston.
4. The rice husker gear transmission lubrication mechanism according to claim 3, characterized in that: The air intake component includes a partition and a one-way air guide valve; the air outlet component includes an air outlet pipe and an electrically-controlled air valve. A partition is fixedly installed inside the pressurized chamber, and a one-way air guide valve is fixedly installed on the partition. An air outlet pipe is butt-jointedly installed on one side of the shell body, and the two ends of the air outlet pipe are respectively connected to the pressurized chamber and the oil storage chamber, and an electrically-controlled air valve is fixedly installed on the air outlet pipe. A pressure gauge extending into the pressurized chamber is butt-jointedly installed on the top of the shell body, and the pressure gauge is located between the air outlet pipe and the partition.
5. The rice husker gear transmission lubrication mechanism according to claim 4, characterized in that: The docking assembly comprises a mounting head and a docking sleeve. The top of the gearbox body is docked with a plurality of mounting heads, and the top of the mounting head is docked with a docking sleeve connected to the oil outlet pipe.
6. The rice husker gear transmission lubrication mechanism according to claim 5, characterized in that: The top of the shell one is butt-jointed with an oil filling assembly extending into the oil storage chamber, the oil filling assembly includes a measuring strip and an oil filling port, the top of the shell one is butt-jointed with an oil filling port connected to the oil storage chamber, the top of the oil filling port is butt-jointed with a measuring strip extending into the oil storage chamber, and a sealing cap is fixedly mounted on the top of the measuring strip, and the sealing cap is butt-jointed with the oil filling port.
7. The rice husker gear transmission lubrication mechanism according to claim 6, characterized in that: The buffer component includes an oil guide cylinder, a second piston, a spring, an adjusting cap, and a connecting rod. One end of the oil inlet pipe is connected to the oil storage chamber, and the other end is butt-mounted with the oil guide cylinder. The top of the shell one is butt-mounted with a connecting rod extending into the oil guide cylinder, the bottom end of the connecting rod is butt-mounted with the second piston, a spring is mounted on the connecting rod, and the adjusting cap is butt-mounted on the connecting rod at the top of the spring.