Intelligent inspection equipment
By designing intelligent inspection equipment, using angle adjustment components and matching mobile parts, the camera can be efficiently and comprehensively monitored in multiple equipment and multi-built environments of petrochemical enterprises, and solve the problems of false inspection, missed inspection, wrong inspection and blind spots in manual inspection, reducing costs, and improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202422048064.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-23
AI Technical Summary
During the inspection process of petrochemical enterprises, manual inspections are prone to false inspections, missed inspections, and missed inspections. In an environment with multiple equipment and multiple buildings, it is difficult for cameras to monitor comprehensively, and blind spots in the field of vision are prone to increase costs.
An intelligent inspection equipment is designed, including a camera and an installation mechanism installed at the corner of the building. The installation mechanism includes an angle adjustment component and a mating moving part. Driven by the servo and servo motor, the camera can be adjusted 180 degrees on the same side and moved to another plane for monitoring, solving the problem of monitoring blind spots.
While reducing power, wire and maintenance costs, it has increased the monitoring range and coverage rate, reduced the appearance of blind spots in the field of vision, and improved the efficiency and accuracy of patrols.
Smart Images

Figure CN222894919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of patrol inspection, and in particular to an intelligent patrol inspection device. Background Art
[0002] Petrochemical enterprises belong to the dangerous industry of high temperature, high pressure, flammability, explosion and toxicity. In addition, they have the characteristics of large-scale and intensive production equipment, complex production technology and tightly coupled production process. Compared with other industrial sectors, they are more dangerous. A minor fault is very likely to evolve into a serious accident due to untimely discovery or improper handling.
[0003] Inspection is an important means to ensure the smooth operation of the production system. When conducting inspections manually, false inspections, missed inspections, and wrong inspections are prone to occur. It is not easy to supervise the workers during the inspection process, especially in a large number of equipment and buildings, where there are many blind spots. If more cameras are added, it will increase the cost of electricity, wires, maintenance, etc., which is not convenient for reducing the appearance of blind spots while reducing costs. How to invent an intelligent inspection device to improve these problems has become an urgent problem for technicians in this field. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an intelligent inspection device, which aims to improve the problem that the camera is not convenient for supervision during the inspection of workers and there are many blind spots in the field of vision.
[0005] The utility model is implemented as follows: an intelligent inspection device includes a wall at a corner of a building and a camera for inspection and monitoring, and also includes
[0006] The mounting mechanism includes an angle adjustment component and a matching movable part, the angle adjustment component includes a mounting block and an upper connecting frame, one side of the mounting block is fixedly connected to the camera, the mounting block is limited and rotatably installed inside the upper connecting frame, the matching movable part includes a lower connecting frame and a mounting rail, the lower connecting frame is fixedly connected to the upper connecting frame, the lower connecting frame is limited and slidably installed on the mounting rail, and the mounting rail is connected to the wall.
[0007] In a preferred technical solution of the present utility model, the wall is a corner of a building. Generally, a building has walls at four corners, and the camera is installed on the diagonal wall of the building.
[0008] In a preferred technical solution of the present invention, the angle adjustment assembly also includes a steering gear, a driving handle of the steering gear is limitedly installed on the top of the mounting block, and the bottom of the mounting block is rotationally connected to the inner bottom of the upper connecting frame.
[0009] In a preferred technical solution of the present invention, the upper connecting frame is symmetrically C-shaped, and the steering gear is fixedly installed on the inner top of the upper connecting frame.
[0010] In a preferred technical solution of the present utility model, the mounting block is T-shaped, one side of the mounting block is fixedly connected to the mounting arm of the camera, and the upper side of the end of the mounting block is limitedly connected to the driving arm of the servo.
[0011] In a preferred technical solution of the utility model, the bottom of one end of the mounting block is rotatably connected to a bearing, and the bottom of the bearing is rotatably mounted on the inner bottom of the upper connecting frame.
[0012] In a preferred technical solution of the utility model, the cooperating moving part also includes a limiting wheel and a support card. The limiting wheels are driven by a servo motor and installed on both sides of the lower connecting frame. Two groups of the limiting wheels are limitedly installed on both sides of the mounting rail. The bottom limiting card of the mounting rail is connected to the support card, and one side of the support card is connected to the wall.
[0013] In a preferred technical solution of the present utility model, both sides of the mounting rail are fixedly connected to limit rails, and the limit wheels are limitedly clamped on the limit rails.
[0014] In a preferred technical solution of the utility model, the support cards are provided in multiple groups, and the multiple groups of support cards are all U-shaped, and the multiple groups of support cards are equally installed at the bottom of the mounting rail.
[0015] In a preferred technical solution of the present utility model, one side of the plurality of groups of support cards is fixedly connected to a mounting column, and one side of the mounting column is fixedly connected to the wall by bolts.
[0016] The beneficial effect of the utility model is as follows: the utility model obtains an intelligent inspection device through the above design. When in use, when monitoring another position, the camera is driven to slowly rotate a certain angle by the servo gear. If it is necessary to monitor the other side of the wall, the servo motor drives the limit wheel to move on the mounting rail, and monitors when it moves to the wall on the other side. At the same time, blind spots for monitoring are prone to appear directly below the camera. The problem of blind spots for monitoring is solved by driving the limit wheel to move on the mounting rail with the servo motor, which reduces the costs of electricity, wires, maintenance, etc., while increasing the scope of monitoring. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall installation structure provided by the embodiment of the utility model;
[0019] Figure 2 A schematic diagram of the installation mechanism structure provided by the embodiment of the utility model;
[0020] Figure 3 A schematic diagram of the exploded structure of the angle adjustment assembly provided in the embodiment of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the matching moving parts provided in the embodiment of the utility model.
[0022] In the figure: 110-wall; 120-camera; 200-mounting mechanism; 210-angle adjustment assembly; 211-mounting block; 212-upper connecting frame; 213-bottom connecting plate; 214-bearing; 215-servo; 220-matching moving part; 221-lower connecting frame; 222-limiting wheel; 223-mounting rail; 224-limiting rail; 225-support card; 226-mounting column. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 and Figure 2 The utility model provides a technical solution: an intelligent inspection device, including a wall 110 at a building corner and a camera 120 for inspection and monitoring, and also includes
[0025] The mounting mechanism 200 includes an angle adjustment component 210 and a matching movable part 220. The angle adjustment component 210 includes a mounting block 211 and an upper connecting frame 212. One side of the mounting block 211 is fixedly connected to the camera 120. The mounting block 211 is limitedly rotated and installed inside the upper connecting frame 212. The matching movable part 220 includes a lower connecting frame 221 and a mounting rail 223. The lower connecting frame 221 is fixedly connected to the upper connecting frame 212. The lower connecting frame 221 is limitedly slidably installed on the mounting rail 223. The mounting rail 223 is connected to the wall 110. The angle adjustment component 210 is used to enable the camera 120 to be adjusted 180 degrees on the same surface. With its own up and down adjustment, it is convenient to monitor the same surface without blind spots. The matching movable part 220 is used to drive the camera 120 to move it to another plane for monitoring. It can be installed diagonally on a building to view the entire situation outside the building.
[0026] The internal content of the camera 120 can be viewed through a handheld terminal. At the same time, specific personnel, specific locations, specific cycles, and specific methods are pre-determined to implement multiple business applications such as inspection plan formulation, task generation, inspection execution, and statistical analysis of hidden danger reports, guide inspection personnel to complete inspection tasks, and solve the problems of inspection personnel in place and inspection quality supervision.
[0027] See also Figure 2 and Figure 3 The wall 110 is a corner of a building. Generally, the building has four corner walls 110. The camera 120 is installed on the diagonal wall 110 of the building. The angle adjustment assembly 210 also includes a steering engine 215. The driving handle of the steering engine 215 is limitedly installed on the top of the mounting block 211. The bottom of the mounting block 211 is rotationally connected to the inner bottom of the upper connecting frame 212.
[0028] The upper connection frame 212 is a symmetrical C-shape, and the steering gear 215 is fixedly installed on the inner top of the upper connection frame 212. The steering gear 215 can easily change the angle of the camera 120 by controlling it, so that the camera 120 can be rotated to the position required for observation. The mounting block 211 is set in a T-shape, one side of the mounting block 211 is fixedly connected to the mounting arm of the camera 120, and the upper side of the end of the mounting block 211 is limitedly connected to the driving arm of the steering gear 215. The bottom limit rotation connection of one end of the mounting block 211 is connected with a bearing 214, and the bottom limit rotation installation of the bearing 214 is installed on the inner bottom of the upper connection frame 212. The bearing 214 is used to make the bottom limit rotation installation of the mounting block 211 on the upper connection frame 212.
[0029] See also Figures 2 to 4The matching moving part 220 also includes a limit wheel 222 and a support card 225. The limit wheel 222 is driven by a servo motor and installed on both sides of the lower connection frame 221. Two groups of limit wheels 222 are limitedly installed on both sides of the mounting rail 223. The bottom limit card of the mounting rail 223 is connected with the support card 225. One side of the support card 225 is connected to the wall 110. A servo motor is arranged inside the lower connection frame 221. The servo motor is connected to the limit wheels 222 on both sides of the lower connection frame 221. At the same time, the middle part of the lower connection frame 221 can be elastically connected so that there is a certain elasticity between the two groups of limit wheels 222. At the same time, the two groups of limit wheels 222 are tightly fitted with the mounting rail 223. The mounting rail 223 is located at the corner of the wall 110 and is arranged in an arc shape, which is convenient for the camera 120 to move to the other side for monitoring. Both sides of the mounting rail 223 are fixedly connected to the limit rail 224, and the limit wheel 222 is limitedly connected to the limit rail 224. There are multiple groups of support cards 225, all of which are U-shaped and are equally installed at the bottom of the mounting rail 223. One side of the multiple groups of support cards 225 is fixedly connected with a mounting column 226, and one side of the mounting column 226 is fixedly connected to the wall 110 by bolts.
[0030] Working principle: When monitoring at a distance, the camera 120 itself can conveniently adjust the monitoring angle up and down. If it is necessary to monitor another position, the servo motor 215 drives the camera 120 to slowly rotate a certain angle. If it is necessary to monitor another direction, the servo motor drives the limit wheel 222 to move the limit wheel 222 on the mounting rail 223 and move it to the other side of the wall 110 for monitoring. At the same time, blind spots for monitoring are prone to occur directly below the camera 120. The problem of blind spots for monitoring can be solved by driving the limit wheel 222 to move on the mounting rail 223 with a servo motor.
[0031] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An intelligent inspection device, comprising a wall at a building corner and a camera for inspection and monitoring, characterized in that: Also includes The mounting mechanism includes an angle adjustment component and a matching movable part, the angle adjustment component includes a mounting block and an upper connecting frame, one side of the mounting block is fixedly connected to the camera, the mounting block is limited and rotatably installed inside the upper connecting frame, the matching movable part includes a lower connecting frame and a mounting rail, the lower connecting frame is fixedly connected to the upper connecting frame, the lower connecting frame is limited and slidably installed on the mounting rail, and the mounting rail is connected to the wall.
2. The intelligent inspection device according to claim 1, characterized in that: The wall is a corner of a building. Generally, a building has walls at four corners, and the camera is installed on the diagonal wall of the building.
3. The intelligent inspection device according to claim 1, characterized in that: The angle adjustment assembly also includes a steering gear, a driving handle of the steering gear is limitedly mounted on the top of the mounting block, and the bottom of the mounting block is rotationally connected to the inner bottom of the upper connecting frame.
4. The intelligent inspection device according to claim 3, characterized in that: The upper connecting frame is symmetrically C-shaped, and the steering gear is fixedly installed on the inner top of the upper connecting frame.
5. The intelligent inspection device according to claim 4, characterized in that: The mounting block is T-shaped, one side of the mounting block is fixedly connected to the mounting arm of the camera, and the upper side of the end of the mounting block is limitedly connected to the driving arm of the steering gear.
6. An intelligent inspection device as claimed in claim 5, characterized in that: The bottom of one end of the mounting block is rotatably connected with a bearing, and the bottom of the bearing is rotatably mounted on the inner bottom of the upper connecting frame.
7. The intelligent inspection device according to claim 1, characterized in that: The mating moving part also includes a limiting wheel and a supporting card. The limiting wheels are driven by a servo motor and installed on both sides of the lower connecting frame. Two groups of limiting wheels are limitedly installed on both sides of the mounting rail. The bottom limiting card of the mounting rail is connected to the supporting card, and one side of the supporting card is connected to the wall.
8. An intelligent inspection device as claimed in claim 7, characterized in that: Both sides of the mounting rail are fixedly connected to the limiting rails, and the limiting wheels are clamped on the limiting rails.
9. The intelligent inspection device according to claim 7, characterized in that: The support cards are provided in multiple groups, all of which are U-shaped, and the support cards are equally installed at the bottom of the installation rail.
10. The intelligent inspection device according to claim 9, characterized in that: One side of the plurality of groups of support cards is fixedly connected to a mounting column, and one side of the mounting column is fixedly connected to the wall through bolts.