Core wire pulling length mechanism

By designing the core wire lengthening mechanism, and using the linear pulling module and the wire clamping assembly, the problems of high labor intensity, low efficiency and difficult to accurately control the length of wire length in the prior art are solved, efficient and accurate wire lengthening operations are achieved, and the quality of twisted copper wire is improved.

CN222896927UActive Publication Date: 2025-05-23FOSHAN SHUNDE TIANJU ELECTRIC APPLIANCE IND CO LTD
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Patent Information

Application Number
CN202421681702.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-23
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the prior art, the length of the wire in the intelligent plug assembly equipment has high labor intensity, low efficiency, and it is difficult to accurately control the length of the wire, affecting the quality of the twisted copper wire.

Method used

A core wire lengthening mechanism is designed, including a linear pulling module and a clamping assembly of the pulling wire. The wire clamping assembly consists of a lower fixing seat, a front fixing seat, multiple wire clamping modules, wire cylinders and wire slides. The wire clamping assembly is driven to translate through the wire straight module, clamp the wire core and feed it into the twisted copper wire robot.

Benefits of technology

The synchronous pulling of multi-wire cores is achieved, which reduces labor intensity, improves the efficiency of wire drawing, and can accurately control the length of wires, improving the quality of twisted copper wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire rod processing, in particular to a core wire drawing length mechanism, which is characterized in that a drawing wire clamping component comprises a clamping lower fixing seat and a clamping front fixing seat fixed on the clamping lower fixing seat; a plurality of wire clamping modules are arranged on the clamping lower fixing seat; the wire clamping module comprises a wire pulling clamping plate, a wire pulling air cylinder with one end fixed to the lower clamping fixing base and a wire pulling sliding base connected to the front clamping fixing base in a sliding mode. The clamping front fixing seat is rotationally connected with two stay wire rotating shafts; the two stay wire clamping plates are rotationally connected to the two stay wire rotating shafts respectively; stay wire sliding grooves are formed in the upper side and the lower side of the stay wire sliding seat; one end of the stay wire clamping plate extends into the stay wire sliding groove; and the other end of the wire drawing cylinder is fixed on the wire drawing sliding seat. When the device is used, multiple wire cores are synchronously pulled in place through the structure, the labor intensity is reduced, the wire pulling efficiency is improved, the wire pulling length can be accurately controlled, and the copper wire twisting quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a core wire lengthening and shortening mechanism. Background Art

[0002] In the intelligent plug assembly equipment, it is a kind of equipment that can cut the wire coil into set lengths, strip the wire ends, and finally apply tin liquid before assembling the terminals.

[0003] After the wire core is stripped at the front end, the wire needs to be straightened and pulled to the specified end, waiting for another robot to insert the stripped point of the wire into the two feed holes of the twisted copper wire for alignment.

[0004] In the existing wire pulling station, a jig for positioning the wire core is provided at the front end of the twisted copper wire station. After each branch wire core is manually separated and pulled out to a certain length, they are respectively inserted into the various holes in the jig. Then, each branch wire core is grabbed by a robot arm, and the peeled end of the wire core is inserted into the two feed holes of the twisted copper wire. Only one wire core can be pulled at a time.

[0005] This method of manually drawing copper wire has high labor intensity, low wire drawing efficiency, and it is difficult to accurately control the length of the drawn wire, which affects the quality of the twisted copper wire. Utility Model Content

[0006] The utility model aims to provide a core wire lengthening and shortening mechanism in view of the defects and shortcomings of the prior art.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] The core wire lengthening and shortening mechanism described in the utility model comprises a wire pulling linear module and a wire pulling clamping assembly connected to the wire pulling linear module;

[0009] The wire pulling clamping assembly includes a clamping lower fixing seat and a clamping front fixing seat fixed on the clamping lower fixing seat; a plurality of wire clamping modules are arranged on the clamping lower fixing seat; the wire clamping module includes a wire pulling clamping plate, a wire pulling cylinder with one end fixed on the clamping lower fixing seat and a wire pulling slide seat slidably connected to the clamping front fixing seat; the number of the wire pulling clamping plates is two; the wire pulling clamping plates are in an "L" shape;

[0010] The clamping front fixed seat is rotatably connected to two wire pulling shafts; the two wire pulling clamping plates are rotatably connected to the two wire pulling shafts respectively;

[0011] The upper and lower sides of the wire pulling slide are both provided with wire pulling sliding grooves; one end of the wire pulling clamp extends into the wire pulling sliding groove; and the other end of the wire pulling cylinder is fixed on the wire pulling slide.

[0012] Furthermore, it also includes a wire positioning component; the wire positioning component includes a wire pulling and clamping component and a wire clamping plate; the wire clamping plate is provided with a plurality of wire clamping line groups; the wire clamping line group is composed of two wire clamping lines and a wire limiting top block provided between the two wire clamping lines; the gap between the wire clamping lines is a wire clamping gap; the width of the wire clamping gap gradually decreases as it approaches the wire limiting top block; the inner side wall of the wire clamping line close to one end of the wire limiting top block is provided with a wire clamping line concave;

[0013] The wire-pulling and clamping assembly comprises a wire-pulling and clamping cylinder and a wire-pulling and clamping block; the wire-pulling and clamping block is connected to the piston rod end of the wire-pulling and clamping cylinder; and a plurality of wire-pulling and clamping cone blocks are arranged on the wire-pulling and clamping block.

[0014] Furthermore, the number of the wire clamping modules is at least two.

[0015] Furthermore, the wire-pulling linear module comprises a wire-pulling fixed seat, a wire-pulling motor, a wire-pulling guide rail fixed on the wire-pulling fixed seat, a wire-pulling slider slidably connected to the wire-pulling guide rail, and a wire-pulling sliding seat fixed on the wire-pulling slider; a wire-pulling screw rod is rotatably connected to the wire-pulling fixed seat; a wire-pulling screw rod nut is fixed to the wire-pulling sliding seat; the wire-pulling screw rod nut is threadedly connected to the wire-pulling screw rod;

[0016] The two ends of the wire-drawing motor are respectively fixed on the wire-drawing screw rod and the wire-drawing fixed seat; the wire-drawing sliding seat is fixed on the clamping lower fixed seat.

[0017] Furthermore, a plurality of wire pulling convex strips are arranged on the surface of the wire pulling clamp.

[0018] After adopting the above structure, the beneficial effects of the utility model are as follows: the core wire lengthening and shortening mechanism described in the utility model, after the wires are arranged, they are aligned with the corresponding wire clamping modules respectively, and the wire pulling linear module moves the two open wire pulling clamps until the wire core is inserted between the two open wire pulling clamps, and then the wire pulling cylinder is actuated so that the two wire pulling clamps clamp the wire core. The wire pulling linear module drives the wire pulling clamping assembly to translate to the manipulator that feeds the wire core into the twisted copper wire, and after the manipulator clamps the wire core, the wire pulling clamping assembly releases the clamping of the wire core; through this structure, multiple wire cores are synchronously pulled into place, which reduces labor intensity, improves wire pulling efficiency, and the length of the wire pulling can be accurately controlled, thereby improving the quality of the twisted copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a structural diagram of the wire-pulling and clamping assembly;

[0021] Figure 3 is a structural diagram of the wire clamping assembly;

[0022] Figure 4 This is a structural diagram of the wire clamping assembly with the wire cylinder and the front clamping seat removed;

[0023] Figure 5 This is the claw structure diagram of the clamping module;

[0024] Figure 6 It is the structural diagram of the line splint;

[0025] Description of reference numerals:

[0026] D1, wire-pulling and clamping assembly; D101, wire-pulling and clamping cylinder; D102, wire-pulling and clamping block;

[0027] D102a, wire clamping cone block; D2, wire clamping assembly; D201, clamping front fixing seat;

[0028] D202, wire pulling clamp; D202a, wire pulling convex strip; D203, clamping lower fixing seat;

[0029] D204, wire pulling cylinder; D205, wire pulling shaft; D206, wire pulling slide;

[0030] D206a, cable sliding groove; D3, cable sliding seat; D4, cable guide rail; D5, cable fixing seat;

[0031] D6, wire drawing screw rod; D7, wire drawing slider; D8, wire drawing motor; D9, wire clamp plate;

[0032] D901, wire clamp; D901a, concave wire clamp; D902, wire limiting top block. DETAILED DESCRIPTION

[0033] The utility model is further described below in conjunction with the accompanying drawings.

[0034] like Figures 1 to 6 As shown, a core wire lengthening and shortening mechanism described in the utility model includes a wire pulling linear module and a wire pulling clamping assembly D2 connected to the wire pulling linear module;

[0035] The wire pulling clamping assembly D2 includes a clamping lower fixed seat D203 and a clamping front fixed seat D201 fixed on the clamping lower fixed seat D203; a plurality of wire clamping modules are arranged on the clamping lower fixed seat D203; the wire clamping module includes a wire pulling clamping plate D202, a wire pulling cylinder D204 fixed at one end on the clamping lower fixed seat D203 and a wire pulling slide seat D206 slidably connected to the clamping front fixed seat D201; the number of the wire pulling clamping plates D202 is two; the wire pulling clamping plates D202 are in an "L" shape;

[0036] The clamping front fixing seat D201 is rotatably connected to two wire pulling shafts D205; the two wire pulling clamping plates D202 are rotatably connected to the two wire pulling shafts D205 respectively;

[0037] The upper and lower sides of the wire pulling slide D206 are both provided with wire pulling sliding grooves D206a; one end of the wire pulling clamp D202 extends into the wire pulling sliding groove D206a; the other end of the wire pulling cylinder D204 is fixed on the wire pulling slide D206;

[0038] The wire pulling cylinder D204 is used to drive the wire pulling slide D206 to move, and the front and rear inner walls of the wire pulling slide groove D206a respectively push or pull the wire pulling clamp D202, and the wire pulling clamp D202 rotates around the wire pulling shaft D205, so that the two wire pulling clamps D202 are flipped, and the two wire pulling clamps D202 clamp or release the wire core;

[0039] After the wires are arranged, they are aligned with the corresponding clamping modules respectively. The wire-pulling linear module moves the two open wire-pulling clamps D202 until the wire core is inserted between the two open wire-pulling clamps D202. Then the wire-pulling cylinder D204 is actuated, so that the two wire-pulling clamps D202 clamp the wire core. The wire-pulling linear module drives the wire-pulling clamping assembly D2 to translate to the manipulator that feeds the wire core into the twisted copper wire. After the manipulator clamps the wire core, the wire-pulling clamping assembly D2 releases the clamping of the wire core. Through this structure, multiple wire cores are synchronously pulled into place, which reduces labor intensity, improves wire-pulling efficiency, and the length of the wire pull can be precisely controlled, improving the quality of the twisted copper wire.

[0040] As a preferred embodiment of the utility model, it also includes a wire positioning component; the wire positioning component includes a wire pulling and clamping component D1 and a wire clamping plate D9; a plurality of wire clamping line groups are arranged on the wire clamping plate D9; the wire clamping line group is composed of two wire clamping lines D901 and a wire limiting top block D902 arranged between the two wire clamping lines D901; the gap between the wire clamping lines D901 is a wire clamping gap; the width of the wire clamping gap gradually decreases as it approaches the wire limiting top block D902; the inner side wall of the wire clamping line D901 close to one end of the wire limiting top block D902 is provided with a wire clamping line concave D901a;

[0041] The wire-pulling and clamping assembly D1 includes a wire-pulling and clamping cylinder D101 and a wire-pulling and clamping block D102; the wire-pulling and clamping block D102 is connected to the piston rod end of the wire-pulling and clamping cylinder D101; and a plurality of wire-pulling and clamping cone blocks D102a are arranged on the wire-pulling and clamping block D102;

[0042] The wire positioning assembly is fixed to the external bracket;

[0043] The two clamping wires D901 are made of elastic material and have a certain elasticity. After the wire is inserted into the top of the two clamping wires D901, the wire core is clamped and fixed on the two clamping wires D901 through the concave shapes D901a of the clamping wires on both sides, waiting for the wire clamping assembly D2 to grab it; the wire clamping cylinder D101 drives the wire clamping cone block D102a on the wire clamping block D102 to move, and the wire clamping cone block D102a is inserted between the two clamping wires D901 on the same clamping wire group, and then as the wire is pulled, the wire is clamped. The wire opening and clamping cone block D102a gradually penetrates into the two clamping lines D901, and the inclined surface of the wire opening and clamping cone block D102a is pressed against the inner wall of the two clamping lines D901, gradually opening the two clamping lines D901. The two clamping lines D901 release their clamping of the wire core, and the wire pulling and clamping assembly D2 can pull the wire core to a specified extent. Then the wire opening and clamping cone block D102a is released, and the two clamping lines D901 clamp the wire again, so that the wire is straightened in the section from the wire clamp plate D9 to the wire pulling and clamping assembly D2.

[0044] As a preferred embodiment of the present invention, the number of the wire clamping modules is at least two; the number of the wire clamping modules is paired according to the number of wire cores of the cable.

[0045] As a preferred embodiment of the utility model, the wire pulling linear module includes a wire pulling fixed seat D5, a wire pulling motor D8, a wire pulling guide rail D4 fixed on the wire pulling fixed seat D5, a wire pulling slider D7 slidably connected to the wire pulling guide rail D4, and a wire pulling sliding seat D3 fixed on the wire pulling slider D7; a wire pulling screw D6 is rotatably connected to the wire pulling fixed seat D5; a wire pulling screw nut is fixed to the wire pulling sliding seat D3; the wire pulling screw nut is threadedly connected to the wire pulling screw D6;

[0046] The two ends of the wire drawing motor D8 are respectively fixed on the wire drawing screw rod D6 and the wire drawing fixed seat D5; the wire drawing sliding seat D3 is fixed on the clamping lower fixed seat D203;

[0047] After the wire pulling motor D8 is started, it drives the wire pulling screw D6 to rotate. The wire pulling screw D6 rotates in the wire pulling screw nut. The wire pulling screw D6 pushes the wire pulling screw nut, the wire pulling sliding seat D3 and the clamping lower fixed seat D203 to slide along the length direction of the wire pulling guide rail D4, thereby realizing precise control of the wire pulling distance of the wire pulling clamping assembly D2.

[0048] As a preferred embodiment of the utility model, a plurality of wire pulling ridges D202a are arranged on the surface of the wire pulling clamp D202; the wire pulling ridges D202a are used to increase the friction between the wire and the surface of the wire pulling clamp D202, so that the wire pulling clamp D202 clamps the wire more tightly.

[0049] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A core wire lengthening and shortening mechanism, characterized in that: It includes a wire pulling linear module and a wire pulling clamping assembly (D2) connected to the wire pulling linear module; The wire pulling clamping assembly (D2) comprises a clamping lower fixed seat (D203) and a clamping front fixed seat (D201) fixed on the clamping lower fixed seat (D203); a plurality of wire clamping modules are arranged on the clamping lower fixed seat (D203); the wire clamping module comprises a wire pulling clamping plate (D202), a wire pulling cylinder (D204) one end of which is fixed on the clamping lower fixed seat (D203), and a wire pulling slide seat (D206) slidably connected to the clamping front fixed seat (D201); the number of the wire pulling clamping plates (D202) is two; the wire pulling clamping plates (D202) are in an "L" shape; The clamping front fixed seat (D201) is rotatably connected to two wire pulling shafts (D205); the two wire pulling clamping plates (D202) are rotatably connected to the two wire pulling shafts (D205); The upper and lower sides of the wire pulling slide seat (D206) are both provided with wire pulling sliding grooves (D206a); one end of the wire pulling clamp plate (D202) extends into the wire pulling sliding groove (D206a); and the other end of the wire pulling cylinder (D204) is fixed on the wire pulling slide seat (D206).

2. A core wire lengthening and shortening mechanism according to claim 1, characterized in that: It also includes a wire positioning component; the wire positioning component includes a wire pulling and clamping component (D1) and a wire clamping plate (D9); a plurality of wire clamping line groups are arranged on the wire clamping plate (D9); the wire clamping line group is composed of two wire clamping lines (D901) and a wire limiting top block (D902) arranged between the two wire clamping lines (D901); the gap between the wire clamping lines (D901) is a wire clamping gap; the width of the wire clamping gap gradually decreases in the direction approaching the wire limiting top block (D902); the inner side wall of the wire clamping line (D901) at one end close to the wire limiting top block (D902) is provided with a wire clamping line concave (D901a); The wire-pulling and clamping assembly (D1) comprises a wire-pulling and clamping cylinder (D101) and a wire-pulling and clamping block (D102); the wire-pulling and clamping block (D102) is connected to the piston rod end of the wire-pulling and clamping cylinder (D101); and a plurality of wire-pulling and clamping cone blocks (D102a) are arranged on the wire-pulling and clamping block (D102).

3. A core wire lengthening and shortening mechanism according to claim 1, characterized in that: The number of the wire clamping modules is at least two.

4. A core wire lengthening and shortening mechanism according to claim 1, characterized in that: The wire-pulling linear module comprises a wire-pulling fixed seat (D5), a wire-pulling motor (D8), a wire-pulling guide rail (D4) fixed on the wire-pulling fixed seat (D5), a wire-pulling slider (D7) slidably connected to the wire-pulling guide rail (D4), and a wire-pulling sliding seat (D3) fixed on the wire-pulling slider (D7); a wire-pulling screw rod (D6) is rotatably connected to the wire-pulling fixed seat (D5); a wire-pulling screw rod nut is fixed to the wire-pulling sliding seat (D3); the wire-pulling screw rod nut is threadedly connected to the wire-pulling screw rod (D6); The two ends of the wire-pulling motor (D8) are respectively fixed on the wire-pulling screw rod (D6) and the wire-pulling fixed seat (D5); the wire-pulling sliding seat (D3) is fixed on the clamping lower fixed seat (D203).

5. A core wire lengthening and shortening mechanism according to claim 1, characterized in that: A plurality of wire pulling convex strips (D202a) are arranged on the surface of the wire pulling clamp (D202).