Photovoltaic frame profile connecting piece and photovoltaic frame
Through the clamping structure between the integrated bent structural connector and the photovoltaic frame profile, the problem of insufficient lateral strength and complex installation of the photovoltaic panel frame profile is solved, and a fast, powerful and environmentally friendly connection effect is achieved.
Patent Information
- Application Number
- CN202421603312.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The connection method of existing photovoltaic panel frame profiles has problems such as insufficient lateral strength, complex installation and affecting service life. The adhesive connection cannot immediately achieve the optimal connection strength, which is prone to pollution.
The integrated bent structural connector is adopted, and the connecting structure of the first and second connectors is quickly inserted and combined with the photovoltaic frame profile to ensure the connection strength and service life.
The rapid connection of photovoltaic panel frame profiles is achieved, ensuring that the service life of the combined photovoltaic frame is not affected and avoiding additional pollution.
Smart Images

Figure CN222897224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solar frame profiles, in particular to a photovoltaic frame profile connector and a photovoltaic frame. Background Art
[0002] As a new energy source, solar energy is increasingly being used. Currently, the main way to utilize solar energy is to convert it into electrical energy with the help of photovoltaic panels. Therefore, the installation of photovoltaic panels is the basic condition for collecting solar energy.
[0003] The installation of photovoltaic panels needs to rely on the corresponding supporting structure. In addition to the base frame, as the lateral limit and protection of the photovoltaic panels, it is necessary to cover the outer side of the assembled photovoltaic panel array with a frame. In order to facilitate transportation, the current frames are mostly made in the form of long strips of profiles, which are cut and combined into rectangular frames according to needs. The frame profiles prepared by the commonly used composite material pultrusion process have weak lateral strength. The installation method of connecting and assembling by drilling holes and attaching bolts will damage the frame strength and affect the service life. The installation process is more complicated and prolongs the outdoor working time of the staff. The adhesive connection method, on the one hand, cannot immediately achieve the optimal connection strength, and on the other hand, it is easy to generate new pollution. Utility Model Content
[0004] In view of one of the deficiencies of the prior art, the utility model provides a photovoltaic frame profile connector and a photovoltaic frame to solve the connection problem between photovoltaic panel frame profiles.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a photovoltaic frame profile connector, the connector is a bent structure as a whole, and is arranged in a right-angled shape; the connector includes:
[0006] The first connector is a half of the bending structure of the connector; one end of the first connector is the first insertion part, and the other end is the first connecting part;
[0007] The second connector is the other half of the bending structure of the connector; one end of the second connector is the second insertion portion, and the other end is the second connecting portion;
[0008] The first connector and the second connector are fixedly connected via the first connector and the second connector, and the connection between the first connector and the second connector is arranged at a right angle; the first insertion portion and the second insertion portion can be respectively connected to two adjacent frame profiles of the photovoltaic frame.
[0009] Preferably, the first connector and the second connector can be plug-connected to the frame profile of the photovoltaic frame respectively; the first connector and the second connector are provided with a snap-fit structure that can be snap-fitted to the frame profile.
[0010] Preferably, the clamping structure of the first connector is arranged between the first insertion portion and the first connecting portion;
[0011] The clamping structure of the second connector is disposed between the second insertion portion and the second connecting portion;
[0012] The first connector and the second connector can be respectively connected to the frame profile via a connecting structure.
[0013] Preferably, the side of the connector facing the inside of the photovoltaic frame when in use is the inner side, and the side facing the outside of the photovoltaic frame is the outer side;
[0014] The clamping structure is arranged on the inner side or the outer side of the first connecting body and the second connecting body.
[0015] Preferably, the first connector and the second connector can be inserted into the frame profile respectively; and further comprising:
[0016] The first bonding structure can be bonded to the inner side of the frame profile;
[0017] The first fitting structure of the first connector is arranged on a side away from the clamping structure;
[0018] The first fitting structure of the second connector is arranged on a side away from the clamping structure.
[0019] Preferably, the clamping structure includes:
[0020] At least one card plate is provided, and the card plate is arranged in an inclined state;
[0021] The inner side edge of the clamping plate on the first connecting body is inclined toward the first connecting portion; the inner side edge of the clamping plate on the second connecting body is inclined toward the second connecting portion.
[0022] Preferably, the clamping structure further comprises:
[0023] The card slot is a groove provided on the first connector or the second connector;
[0024] The card board comprises:
[0025] An outer card plate is arranged outside the card slot, and one edge of the outer card plate is fixedly connected to the first connector or the second connector;
[0026] An inner card plate is arranged inside the card slot, and one edge of the inner card plate is fixedly connected to the bottom of the card slot;
[0027] At least one outer card plate and at least one inner card plate are provided respectively.
[0028] Preferably, the first fitting structure is a wavy structure.
[0029] Preferably, it also includes:
[0030] The second fitting structure is respectively arranged on the first connecting body and the second connecting body; the second fitting structure on the first connecting body is located between the first inserting part and its corresponding snap-fit structure; the second fitting structure on the second connecting body is located between the second inserting part and its corresponding snap-fit structure;
[0031] The second fitting structure is a wavy structure.
[0032] A photovoltaic frame, using the above-mentioned connector, comprising:
[0033] The frame profile is provided with a plug hole corresponding to the connecting piece and can be plugged with the connecting piece; at least four frame profiles are provided, and the frame profiles can be assembled into a rectangular frame through the connecting piece.
[0034] Compared with the prior art, the present invention has the following beneficial effects: the present invention adopts an integrally formed connector as the frame profile connector of the photovoltaic frame, which can realize the quick connection of the frame profile. Through the clamping structure of the connector, it can be plugged in and assembled without other accessories, and the frame profile structure itself does not need to be destroyed during the connection process, ensuring that the service life of the assembled photovoltaic frame is not affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 The overall structure of Example 1 of the present application is shown in FIG. Figure 1 ;
[0036] Figure 2 The overall structure of Example 1 of the present application is shown in FIG. Figure 2 ;
[0037] Figure 3 This is the main view of Example 1 of the present application;
[0038] Figure 4 The overall structure of Example 2 of this application is shown in FIG. Figure 1 ;
[0039] Figure 5 The overall structure of Example 2 of this application is shown in FIG. Figure 2 ;
[0040] Figure 6 This is the main view of Example 2 of the present application.
[0041] In the figure:
[0042] 1. First connector; 11. First insertion portion; 12. First connector; 14. First fitting portion; 2. Second connector; 21. Second insertion portion; 22. Second connector; 24. Second fitting portion; 3. Snap-fit structure; 4. First fitting structure; 5. Second fitting structure. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] Example 1
[0045] See also Figure 1-Figure 3 , this application provides the following technical solutions:
[0046] A photovoltaic frame profile connector, the connector is a bent structure as a whole, and is arranged in a right-angled shape; the connector is an integrally formed structure, and for the convenience of explaining the structural part, its components are divided into a first connector 1 and a second connector 2. The first connector 1 is one half of the bent structure of the connector; one end of the first connector 1 is a first insertion portion 11, and the other end is a first connection portion 12; the second connector 2 is the other half of the bent structure of the connector; one end of the second connector 2 is a second insertion portion 21, and the other end is a second connection portion 22. The first connector 1 and the second connector 2 are fixedly connected by the first connection portion 12 and the second connection portion 22, and the connection between the first connection portion 12 and the second connection portion 22 is arranged in a right angle; the first insertion portion 11 and the second insertion portion 21 can be connected to two adjacent frame profiles of the photovoltaic frame respectively.
[0047] When in use, the first connector 1 and the second connector 2 are plugged and connected to the two frame profiles of the photovoltaic frame respectively; the frame profile is clamped by the clamping structure 3 set on the first connector 1 and the second connector 2, thereby completing the combined connection between the frame profile and the connector.
[0048] The snap-fit structure 3 of the first connector 1 is arranged between the first insertion portion 11 and the first connection portion 12; the snap-fit structure 3 of the second connector 2 is arranged between the second insertion portion 21 and the second connection portion 22. For the convenience of explanation, the side facing the inside of the photovoltaic frame in the use state of this connector is the inner side, and the side facing the outside of the photovoltaic frame is the outer side; that is, the rectangular frame formed after the photovoltaic frame is spliced is formed, with the side facing the photovoltaic panel as the inner side, and the opposite side as the outer side. This solution adopts a setting method in which the snap-fit structure 3 is arranged on the inner side of the first connector 1 and the second connector 2. According to actual needs, the snap-fit structure 3 can also be arranged on the outer side of the connector.
[0049] The clamping structure 3 includes an outer clamping plate 31, an inner clamping plate 32 and a clamping slot 33. The outer clamping plate 31 and the inner clamping plate 32 are provided one each and are both provided in an inclined shape. Figure 3 For example, Figure 3 The inner sides of the outer card plate 31 and the inner card plate 32 on the first connecting body 1 are inclined toward the direction of the first connecting portion 12, that is, Figure 3 The upper sides of the outer card plate 31 and the inner card plate 32 of the first connector 1 are inclined toward the left. The inner sides of the outer card plate 31 and the inner card plate 32 on the second connector 2 are inclined toward the direction of the second connecting portion 22, that is, Figure 3 The right sides of the outer clamping plate 31 and the inner clamping plate 32 of the second connector 2 are tilted downward. Through this structural setting, the outer clamping plate 31 and the inner clamping plate 32 of the clamping structure 3 form a barb-like structure, and the direction of the barb corresponds to the plug-in direction of the frame profile. During the insertion and connection process, the inner and outer clamping plates will not form an obstruction. When you want to pull it apart, it will be stuck on the inner side of the frame profile to prevent the connector and the frame profile from separating.
[0050] The card slot 33 is a groove formed on the inner side of the first connector 1 and the second connector 2; the outer card plate 31 is arranged outside the card slot 33. Taking the first connector 1 as an example, the lower edge of the outer card plate 31 is connected to the corner of the card slot 33 near the first insertion portion 11. In other words, the lower edge of the outer card plate 31 is arranged at the card slot 33. Figure 3 The outer card plate 31 is located at the upper right corner. This position can bring better strength to the outer card plate 31. The inner card plate 32 is arranged inside the card slot 33, and the lower edge of the inner card plate 32 is fixedly connected to the bottom of the card slot 33; the upper edges of the outer card plate 31 and the inner card plate 32 are located on the same horizontal line, so the overall length of the inner card plate 32 is longer than that of the outer card plate 31.
[0051] The outer clamping plate 31 , the inner clamping plate 32 and the clamping slot 33 on the second connecting body 2 are arranged in a similar manner to the first connecting body 1 , and will not be described in detail herein.
[0052] A first fitting structure 4 is also provided on the side of the first connector 1 and the second connector 2 opposite to the clamping structure 3. In the present embodiment, the first fitting structure 4 is a planar structure that can fit in contact with the inner side of the frame profile.
[0053] As for the specific structural form of the frame profile corresponding to the clamping structure 3, the existing structure can be adopted, such as setting a clamping block, a clamping groove, etc. corresponding to the outer clamping plate 31 and the inner clamping plate 32 on the inner wall of the frame profile. It is only necessary to meet the requirement that when the connecting member is inserted into the inner part of the frame profile, this structure can compress the outer clamping plate 31 and the inner clamping plate 32 respectively to deform them, and when bypassing this structure, the outer clamping plate 31 and the inner clamping plate 32 are reset to form a clamping connection.
[0054] Example 2
[0055] See also Figures 4 to 6, based on the above embodiment, different from the above embodiment, the first fitting structure 4 is a wavy structure. The first fitting structure 4 is arranged on the outer side of the first connector 1 and the second connector 2, and a second fitting structure 5 is also arranged corresponding to the first fitting structure 4. The second fitting structure 5 is arranged on the first connector 1 and the second connector 2; the second fitting structure 5 on the first connector 1 is located between the first insertion part 11 and the corresponding snap-fit structure 3; the second fitting structure 5 on the second connector 2 is located between the second insertion part 21 and the corresponding snap-fit structure 3, and the second fitting structure 5 is also a wavy structure.
[0056] The first fitting structure 4 and the second fitting structure 5 are provided to enhance the friction between the connector and the inner wall of the frame profile, thereby making the connection between the two more secure.
[0057] Example 3
[0058] Based on the above implementation scheme, see Figure 3 and Figure 6 The first connector 1 and the second connector 2 are provided with a plurality of through holes, and reinforcing ribs are arranged in the through holes, so that the weight can be reduced and the toughness can be improved while ensuring sufficient strength.
[0059] In addition, the first insertion portion 11 of the first connector 1 and the second insertion portion 21 of the second connector 2 are both pointed structures, which are convenient for insertion into the frame profile. In order to ensure the safety of the workpiece, the ends of the first insertion portion 11 and the second insertion portion 21 are both provided with a plane structure to reduce the possibility of unilateral injury to the staff due to the tip. The plane structure of the end of the second insertion portion 21 has a larger area than the plane structure of the end of the first insertion portion 11. In other words, the end of the second insertion portion 21 is not as "sharp" as the end of the first insertion portion 11, but appears to be more "bulky". The formation of this "bulky" end is that the end of the second connector 2 is "cut" a certain distance compared to the first connector 1, so that its end is slightly shorter than the first connector 1.
[0060] Because it is considered that when the connector is combined with the frame profile, the profiles on both sides will basically not be connected at the same time, but will be connected one by one. In the process of forming the overall frame, the last connector that is connected and formed as the four corners is slightly more difficult to install than the previous ones. The first insertion part 11 and the second insertion part 21 with unequal lengths and slightly different structures are used. Considering this situation, the longer first connector 1 can be plugged in first, and then the second connector 2 can be plugged in. The improvement of this structure can reduce the difficulty of plugging in at this time.
[0061] Example 4
[0062] On the basis of the above implementation scheme, this scheme also provides a photovoltaic frame, using the above connectors and frame profiles. A single frame profile is a long strip structure, which can be made of composite materials, such as aluminum alloy, and is hollow inside to form a corresponding connector plug hole, which can be plugged with the connector; at least four frame profiles are provided, and the frame profiles can be assembled into a rectangular frame through the connector.
[0063] In the description of the present application and its embodiments, it should be understood that the orientation or positional relationship indicated by the terms "top", "bottom", "height", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0064] In the present application and its embodiments, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0065] In the present application and its embodiments, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0066] The disclosure above provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0067] Although the preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0068] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
Claims
1. A photovoltaic frame profile connector, characterized in that: The connector is a bent structure as a whole, and is arranged in a right-angled shape; the connector includes: The first connector (1) is one half of the bending structure of the connector; one end of the first connector (1) is a first insertion portion (11), and the other end is a first connecting portion (12); The second connector (2) is the other half of the bending structure of the connector; one end of the second connector (2) is the second insertion portion (21), and the other end is the second connecting portion (22); The first connecting body (1) and the second connecting body (2) are fixedly connected via a first connecting portion (12) and a second connecting portion (22); the connecting portion between the first connecting portion (12) and the second connecting portion (22) is arranged at a right angle; the first inserting portion (11) and the second inserting portion (21) can be respectively connected to two adjacent frame profiles of the photovoltaic frame.
2. The photovoltaic frame profile connector according to claim 1, characterized in that: The first connector (1) and the second connector (2) can be plug-connected to the frame profile of the photovoltaic frame respectively; the first connector (1) and the second connector (2) are provided with a snap-on structure (3) that can be snap-connected to the frame profile.
3. The photovoltaic frame profile connector according to claim 1, characterized in that: The clamping structure (3) of the first connector (1) is arranged between the first insertion portion (11) and the first connecting portion (12); The clamping structure (3) of the second connector (2) is arranged between the second insertion portion (21) and the second connecting portion (22); The first connector (1) and the second connector (2) can be respectively connected to the frame profile via a connecting structure (3).
4. The photovoltaic frame profile connector according to claim 3, characterized in that: The side of the connector facing the inside of the photovoltaic frame when in use is the inner side, and the side facing the outside of the photovoltaic frame is the outer side. The clamping structure (3) is arranged on the inner side or the outer side of the first connecting body (1) and the second connecting body (2).
5. The photovoltaic frame profile connector according to claim 4, characterized in that: The first connector (1) and the second connector (2) can be respectively inserted into the interior of the frame profile; and further comprising: The first bonding structure (4) can be bonded to the inner side of the frame profile; The first fitting structure (4) of the first connector (1) is arranged on a side away from the clamping structure (3); The first fitting structure (4) of the second connector (2) is arranged on a side away from the snap-fit structure (3).
6. The photovoltaic frame profile connector according to claim 4, characterized in that: The clamping structure (3) comprises: At least one cardboard is provided, and the cardboard is arranged in an inclined state; The inner side edge of the cardboard on the first connecting body (1) is inclined towards the direction of the first connecting portion (12); and the inner side edge of the cardboard on the second connecting body (2) is inclined towards the direction of the second connecting portion (22).
7. The photovoltaic frame profile connector according to claim 6, characterized in that: The clamping structure (3) further comprises: The card slot (33) is a groove formed on the first connecting body (1) or the second connecting body (2); The card board comprises: An outer clamping plate (31) is arranged outside the clamping slot (33), and one edge of the outer clamping plate (31) is fixedly connected to the first connector (1) or the second connector (2); An inner clamping plate (32) is arranged inside the clamping slot (33), and one edge of the inner clamping plate (32) is fixedly connected to the bottom of the clamping slot (33); At least one of the outer clamping plate (31) and the inner clamping plate (32) is provided respectively.
8. The photovoltaic frame profile connector according to claim 5, characterized in that: The first fitting structure (4) is a wavy structure.
9. The photovoltaic frame profile connector according to claim 5, characterized in that: Also includes: The second fitting structure (5) is respectively arranged on the first connecting body (1) and the second connecting body (2); the second fitting structure (5) on the first connecting body (1) is located between the first inserting part (11) and its corresponding snap-fit structure (3); the second fitting structure (5) on the second connecting body (2) is located between the second inserting part (21) and its corresponding snap-fit structure (3); The second fitting structure (5) is a wave-like structure.
10. A photovoltaic frame, characterized in that: Use the connector as described in any one of claims 1 to 9; including: The frame profile is provided with a plug hole corresponding to the connecting piece and can be plugged with the connecting piece. At least four frame profiles are provided, and the frame profiles can be assembled into a rectangular frame through the connecting piece.