Segmentation discharging device

Abstract

A cutting and discharging device relates to the technical field of poultry carcass cutting equipment and comprises a rack and a conveying mechanism arranged on the rack, materials can be conveyed along the conveying mechanism in a suspended manner, the rack is further provided with a cutting mechanism located on a material conveying path, and the cutting mechanism comprises two material blocking parts arranged at intervals. The material conveying path coincides with the gap between the two material blocking parts, one side of one material blocking part is further provided with a cutting knife with part of the blade extending into the gap between the two material blocking parts, and due to the automatic cutting process, the working efficiency is greatly improved, and meanwhile the risk of manual operation is reduced; the gap between the feeding ends of the two material blocking parts is larger than the gap between the discharging ends of the two material blocking parts, when the device is applied to poultry carcass cutting work, the overhanging part of a poultry carcass naturally shrinks under the extrusion action of the two material blocking parts when passing through the gap, cutting is rapidly completed after the overhanging part passes through the gap, and in the process, the posture of the poultry carcass is adjusted; in addition, the cutter is more attached to the position of the cutter, and therefore precise cutting is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of poultry carcass cutting equipment, in particular to a cutting and discharging device. Background Technique

[0002] According to the needs of consumers, slaughtered chickens, ducks, geese and other poultry need to be divided into several parts. For the wing part (the combination of the drumstick and the breast meat), it needs to be cut into two parts: the drumstick and the breast meat. For the leg part (the combination of the thigh and the leg meat), it needs to be cut into two parts: the thigh and the leg meat.

[0003] At present, there are mainly two cutting methods. First, in the manual cutting method, the worker will hold the drumstick with one hand and use a kitchen knife to cut off the breast meat with the other hand to achieve the separation of the two parts. However, this method not only makes the worker easily fatigued, but also has the risk of cutting the hand during batch operation, and the efficiency is relatively low. Secondly, another method is that the worker holds the drumstick with one hand and pulls the breast meat with the other hand and cuts it close to the rotating cutting blade. Although this mechanical method reduces the labor intensity of the worker, due to the smooth epidermis or grease of the wing part, it may cause slipping during the cutting process, and there is no protective device around the cutting blade, so the worker's hand may hit the cutting blade due to slipping, causing the worker's hand to be cut. The cutting of this method is still not safe. Content of the Utility Model

[0004] To solve the technical problems existing in the above background technique, the utility model provides a cutting and discharging device.

[0005] The technical solution of the utility model is as follows:

[0006] A cutting and discharging device includes a frame and a conveying mechanism arranged thereon. The material can be conveyed along the conveying mechanism in a hanging state. A cutting mechanism is also arranged on the frame on the material conveying path. The cutting mechanism includes two baffle members arranged at intervals, and the material conveying path coincides with the gap between the two baffle members. A cutting knife with part of the blade extending into the gap between the two baffle members is arranged on one side of one of the baffle members. Its automated cutting process greatly improves the working efficiency and reduces the risk of manual operation compared with manual operation. And the gap at the feeding end of the two baffle members is larger than the gap at the discharging end. When it is applied to the cutting work of poultry carcasses, during use, the poultry carcass can be conveyed along the conveying mechanism in a hanging state and quickly complete the cutting action after passing through the gap between the two baffle members, so that the poultry carcass is squeezed by the two baffle members when passing through the gap, thereby making its hanging part naturally contract. This process not only adjusts the posture of the poultry carcass, but also makes it more fit the position of the cutting knife, thus realizing accurate cutting and improving the cutting quality.

[0007] The gap between the two stop members is adjustable to adjust the size of the gap according to the carcasses of poultry of different sizes or types, so as to achieve precise cutting of the carcasses of poultry of different sizes or types.

[0008] As an implementation method:

[0009] Both of the two stop members are plate-like structures arranged horizontally, and the cutting knife is horizontally arranged below one of the stop members.

[0010] The heights of the horizontal planes where the two stop members are located are different, and the cutting knife is horizontally located between the planes where the two stop members are located, so as to ensure that the cutting knife can accurately cut the poultry carcasses passing through the gap.

[0011] The horizontal heights of the two stop members are vertically adjustable to adjust the horizontal heights of the two stop members according to the carcasses of poultry of different sizes or types, so as to achieve precise cutting of the carcasses of poultry of different sizes or types.

[0012] To ensure the stability of the poultry carcasses during the cutting process, a material support plate is also provided below the two stop members. The material support plate includes a support plate horizontally arranged in the middle and material guiding plates on both sides thereof that are inclined and point downward to the outside below. And the two material guiding plates are respectively located below the feeding end and the discharging end of the gap. Among them, the material guiding plate located below the feeding end of the gap is used for feeding guidance and support before the cutting of the poultry carcasses; the support plate is used for support during the cutting process of the poultry carcasses; the material guiding plate located below the discharging end of the gap is used for smoothly discharging the cut-off part of the poultry carcasses.

[0013] Below the material guiding plate located below the discharging end of the gap, a first discharging slide plate inclined downward toward the outside of the frame is further provided, and on one side of the support plate, a second discharging slide plate inclined downward toward the outside of the frame is also provided. Among them, the cut-off part of the poultry carcasses can be effectively guided to the next processing link or collection point through the first discharging slide plate or the first discharging slide plate.

[0014] As an implementation method, the conveying mechanism is a chain drive mechanism. Among them, material clamping members are provided on the chain. One side of the material clamping member is connected to the link of the chain, and on the other side, a hanging notch adapted to the poultry carcasses to be cut is provided. The poultry carcasses are hung on the clamping members through the hanging notch. The chain drive mechanism ensures the stability of the poultry carcasses during the conveying process and provides conditions for precise cutting.

[0015] The beneficial effects of a splitting and discharging device of the present utility model are as follows: Its automated cutting process greatly improves work efficiency and reduces the risk of manual operation at the same time; and the setting that the gap at the feeding end of the two baffle members is larger than the gap at the discharging end. When applied to the cutting work of poultry carcasses, during use, the poultry carcass can be conveyed in a suspended state along the conveying mechanism, and after passing through the gap between the two baffle members, the cutting action can be quickly completed. When the poultry carcass passes through the gap, it is squeezed by the two baffle members, so that the suspended part naturally shrinks. This process not only adjusts the posture of the poultry carcass, but also makes it more conform to the position of the cutting knife, thus realizing precise cutting and improving the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In the drawings:

[0017] Figure 1 is a front view schematic diagram of a splitting and discharging device of the present utility model;

[0018] Figure 2 is Figure 1 a top view (hiding the frame);

[0019] Figure 3 is a use schematic diagram of a splitting and discharging device of the present utility model (showing the material and hiding the frame);

[0020] The components represented by each reference numeral in the figure are:

[0021] 1, frame; 2, cutting knife; 3, first baffle plate; 4, second baffle plate; 5, material supporting plate; 51, support plate; 52, second discharging slide plate; 53, first guiding plate; 54, second guiding plate; 6, first discharging slide plate; 7, conveying mechanism; 8, material clamping member; 81, hanging notch. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Combined with Figure 3 , this embodiment provides a splitting and discharging device, including a frame 1 and a conveying mechanism 7 arranged thereon. The material can be conveyed in a suspended state along the conveying mechanism 7. A splitting mechanism located on the material conveying path is also provided on the frame 1. The material can be conveyed along the conveying mechanism 7 and can complete the cutting work under the action of the splitting mechanism.

[0023] In this embodiment, when applying this device to the cutting of duck wing parts (the combination of duck wing roots and duck breast meat), it is necessary to cut them into two parts: duck wing roots and duck breast meat.

[0024] In this embodiment, the conveying mechanism 7 is a chain drive mechanism. Its two sprockets are arranged at both ends of the frame 1, and a chain is wound between the two sprockets. A material clamping member 8 is provided on the chain. One side of the material clamping member 8 is connected to the link of the chain, and the other side is provided with a hanging notch 81 adapted to the clamping part of the duck wing root. The clamping part of the duck wing root is hung on the clamping member through the hanging notch 81. The chain drive mechanism ensures the stability of the duck wing part during the conveying process and provides conditions for the precise cutting of the duck wing part. At the same time, its automated cutting process greatly improves the work efficiency and reduces the risk of manual operation compared with manual operation.

[0025] Regarding the structure of the splitting mechanism, in combination with Figure 2 Specifically, the splitting mechanism includes two material blocking members arranged at intervals, and the material conveying path coincides with the gap between the two material blocking members. A cutting knife 2 with part of its blade extending into the gap between the two material blocking members is provided on one side of one of the material blocking members. Moreover, the gap at the feeding end of the two material blocking members is larger than the gap at the discharging end. During use, the duck wing part can be conveyed along the conveying mechanism 7 in a hanging state and quickly complete the cutting action after passing through the gap between the two material blocking members, so that the duck breast part of the duck wing part is squeezed by the two material blocking members when passing through the gap, thereby causing the hanging duck breast part to naturally contract. This process not only adjusts the posture of the duck breast part but also makes it more closely fit the position of the cutting knife 2, thus realizing precise cutting, improving the cutting quality, and further enabling the complete duck wing root to be obtained without over-cutting or under-cutting.

[0026] Combined with Figure 1 and Figure 2 , the gap between the two material blocking members is adjustable to adjust the size of the gap according to different sizes or types of duck wing parts, thereby realizing the precise cutting of different sizes or types of duck wing parts.

[0027] As a preferred embodiment:

[0028] Both of the two material blocking members are plate-like structures arranged horizontally. The cutting knife 2 is horizontally rotatably arranged under one of the material blocking members. The splitting mechanism further includes a mounting frame arranged on the frame 1, and the two material blocking members are arranged on the mounting frame.

[0029] The heights of the horizontal planes where the two material blocking members are located are different, and the cutting knife 2 is horizontally located between the planes where the two material blocking members are located to ensure that the cutting knife 2 can accurately cut the duck wing part passing through the gap.

[0030] The horizontal heights of the two material blocking members are vertically adjustable to adjust the horizontal heights of the two material blocking members according to different sizes or types of duck wing parts, thereby realizing the precise cutting of different sizes or types of duck wing parts.

[0031] In this embodiment, a material supporting plate 5 is further provided below the two material blocking members. The material supporting plate 5 includes a supporting plate 51 horizontally arranged in the middle and material guiding plates on both sides thereof that are inclined and point downward to the outside. The two material guiding plates are respectively located below the feeding end and the discharging end of the gap. Among them, the material guiding plate located below the feeding end of the gap (such as the first guiding plate 53 in the attached drawing) is used for guiding and supporting the duck breast meat before the duck wing part is cut; the supporting plate 51 is used for supporting the duck breast meat part during the cutting of the duck wing part; the material guiding plate located below the discharging end of the gap (such as the second guiding plate 54 in the attached drawing) is used for smoothly discharging the duck breast meat part cut off from the duck wing part.

[0032] Below the material guiding plate located below the discharging end of the gap (such as the second guiding plate 54 in the attached drawing), a first discharging slide plate 6 inclined downward to the outside of the frame 1 is further provided on its lower side, and a second discharging slide plate 52 inclined downward to the outside of the frame 1 is further provided on one side of the supporting plate 51. Among them, for the duck breast meat part cut off from the duck wing part, if the cutting is completed under the supporting action of the supporting plate 51, it can slide out through the second discharging slide plate 52, so as to be effectively guided to the next processing link or collection point; if the cutting is not completed under the supporting action of the supporting plate 51, but the cutting is completed when moving to the second guiding plate 54, it will slide out from the first discharging slide plate 6.

[0033] The supporting plate 51, the second discharging slide plate 52, the first guiding plate 53 and the second guiding plate 54 of the material supporting plate 5 are integrally formed bending parts, and are arranged on the frame 1 through supports. The material supporting plate 5 is arranged on the upper side of the support, and the vertical height on the support is adjustable, so as to be adapted to duck wing parts with different overhang lengths, be able to guide and support their duck breast meat parts, and improve the cutting quality; at the same time, the thickness of the material supporting plate 5 is 2 mm - 5 mm to ensure the stability of the duck wing part during the cutting process.

[0034] For the position adjustment of the first material blocking plate 3 and the second material blocking plate 4, in combination with Figure 2 Specifically, the installation frame includes four vertical rods respectively arranged on the outer sides around the cutter 2, and two cross rods perpendicular to the chain conveying direction. The two cross rods are respectively connected to the corresponding two vertical rods, and the side projection is a U-shaped rod group structure with two openings facing downward and straddling the frame 1. Among them, the material blocking member located on the upper side is the first material blocking plate 3, and the material blocking member located on the lower side is the second material blocking plate 4. The cutter 2 is horizontally arranged below the first material blocking plate 3, and both ends of the first material blocking plate 3 are detachably connected to the two cross rods through first connectors, and the second material blocking plate 4 is connected to one of the vertical rods through a second connector.

[0035] Two first connecting members are vertically arranged between the cross bar and the first baffle plate 3, and a first L-shaped plate is provided at one end connected to the first baffle plate 3. Long strip holes are respectively formed in the first vertical plate and the first horizontal plate of the first L-shaped plate along the setting direction. The first vertical plate and the first horizontal plate are respectively detachably connected to the first connecting member and the first baffle plate 3 through connecting bolts. When adjusting the vertical height of the first baffle plate 3 and the gap between the first baffle plate 3 and the second baffle plate 4, the position of the connecting bolts in the long strip holes can be adjusted.

[0036] The second connecting member includes a second vertical plate connected to the vertical rod. One end of the second vertical plate horizontally extends towards the side where the cutter 2 is located and is provided with a second horizontal plate connected to the second baffle plate 4. Long strip holes are respectively formed in the second vertical plate along its vertical direction and in the second horizontal plate along its horizontal direction. The adjustment of the vertical height of the second baffle plate 4 and the gap between the second baffle plate 4 and the first baffle plate 3 is the same as the adjustment method of the first baffle plate 3, and will not be elaborated here.

Claims

1. A splitting and discharging device, characterized in that: It comprises a frame (1) and a conveying mechanism (7) arranged thereon, wherein the material can be conveyed in a suspended state along the conveying mechanism (7), and the frame (1) is also provided with a dividing mechanism located on the material conveying path; The dividing mechanism comprises two material blocking members arranged at a gap, and the material conveying path coincides with the gap between the two material blocking members, wherein a cutting knife (2) having a portion of its blade extending into the gap between the two material blocking members is provided on one side of one of the material blocking members; The gap between the two material stoppers at the feeding end is larger than the gap between the two material stoppers at the discharging end.

2. A splitting and discharging device according to claim 1, characterized in that: The gap between the two stoppers is adjustable.

3. A splitting and discharging device according to claim 1, characterized in that: The two material blocking members are both horizontally arranged plate-shaped structures, and the cutting knife (2) is horizontally arranged on the lower side of one of the material blocking members.

4. A splitting and discharging device as claimed in claim 3, characterized in that: The heights of the horizontal planes where the two material blocks are located are different, and the cutting knife (2) is horizontally located between the planes where the two material blocks are located.

5. A splitting and discharging device as claimed in claim 4, characterized in that: The horizontal heights of the two material stoppers are both vertically adjustable.

6. A splitting and discharging device as claimed in claim 4, characterized in that: A material support plate (5) is also provided below the two material blocking members; The material support plate (5) comprises a support plate (51) arranged horizontally in the middle and material guide plates on both sides thereof inclined and pointing downwardly outwardly, and the two material guide plates are respectively located below the feed end and the discharge end of the gap.

7. A splitting and discharging device as claimed in claim 6, characterized in that: The material guide plate located below the gap discharge end is also provided with a first discharge slide plate (6) on its lower side which is inclined toward the lower outer side of the frame (1).

8. A splitting and discharging device as claimed in claim 7, characterized in that: A second discharging slide plate (52) is also provided on one side of the support plate (51) and is inclined toward the lower outer side of the frame (1).

9. A splitting and discharging device according to any one of claims 1 to 8, characterized in that: The conveying mechanism (7) is a chain transmission mechanism, wherein a material clamping piece (8) is provided on the chain, one side of the material clamping piece (8) is connected to the chain link of the chain, and the other side is provided with a hanging notch (81) adapted to the material to be cut.

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