High-temperature flue gas particle separation device
By using a combination of filter and spray components in the high-temperature flue gas particle separation device, the problem that existing devices cannot effectively remove filter particles is solved, efficient particle retention and filter cleaning are achieved, and the clean emission of flue gas is ensured.
Patent Information
- Application Number
- CN202520410261.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
The existing high-temperature flue gas particle separation device cannot effectively collect and remove particles on the filter screen, resulting in particles re-adsorption and the removal effect cannot be achieved.
A high-temperature flue gas particle separation device is designed, using a technology that combines a filter and a spray assembly. The filter is cleaned by rotating. The spray assembly periodically swings through a synchronous belt to ensure the complete flushing and cleaning of the filter.
It achieves efficient interception and removal of particles in high-temperature flue gas, extends the service life of the filter, reduces the frequency and difficulty of manual cleaning, and ensures clean emissions of flue gas.
Smart Images

Figure CN222900537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue gas particle separation, in particular to a high-temperature flue gas particle separation device. Background Technique
[0002] In the process of high-temperature industrial production, such as industries like coal-fired power plants, iron and steel smelting, and glass manufacturing, a large amount of high-temperature flue gas is generated. These flue gases often carry a large number of solid particles, such as dust, ash, etc. If directly discharged into the atmosphere, it will not only cause serious environmental pollution but also affect the normal operation and service life of equipment. Therefore, effectively separating and removing particles in high-temperature flue gas is an important link to ensure production efficiency and environmental protection;
[0003] After retrieval, a patent with the Chinese patent publication (announcement) number CN 211189508 U discloses an industrial furnace flue gas particle separation device, including a support, an ash storage tank, an air inlet device, a bright body, a dust removal device, an exhaust device, and a wind shielding device. The dust removal device, ash cleaning device, and wind shielding device are installed in the cavity of the bright body. The dust removal device is directly above the wind shielding device, and ash cleaning devices are symmetrically installed obliquely above both sides of the dust removal device. The ash cleaning device is an arc-shaped plate.
[0004] The above-mentioned industrial furnace flue gas particle separation device in the patent has the following deficiencies: Although the brush can remove the flue gas particles adsorbed on the surface of the dust removal cloth by wiping, the removed flue gas particles cannot be collected, which results in the flue gas particles eventually re-adsorbing on the surface of the dust removal cloth, failing to achieve the removal effect. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a high-temperature flue gas particle separation device.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A high-temperature flue gas particle separation device includes a box body. One end of the box body is fixed with a maintenance plate. The top of the box body is welded with a top plate. And a cleaning component is movably connected to the side wall of the box body. One outer wall of the box body is welded with a placement rack. And a driving motor is fixed on one outer wall of the placement rack. And the output end of the driving motor is fixed with a filter screen by screws. And both ends of the filter screen are arc-shaped;
[0008] The cleaning component includes an L-shaped plate and a rotating pipe. The L-shaped plate is welded to one outer wall of the box body. And the rotating pipe is movably connected to the inner wall of the through hole opened on the surface of the L-shaped plate. One end of the rotating pipe is fixed with a spray pipe. And a spray head is welded to the bottom of the spray pipe;
[0009] One outer wall of the box body is movably connected with a mounting column, and belt pulleys are fixed to the outer circumference of the mounting column and the output end of the driving motor by screws, and a synchronous belt is connected between the two belt pulleys. An incomplete gear is fixed to the outer circumference of the mounting column by a pin. A complete gear is fixed to the outer circumference of the rotating pipe by a pin, and a coil spring is clamped between one outer wall of the complete gear and one outer wall of the box body.
[0010] As a further scheme of the present invention: an air inlet valve and an exhaust valve are respectively fixed to the outer wall of the box body, and the air inlet valve is located above the exhaust valve.
[0011] As a further scheme of the present invention: vertical plates are fixed to both outer walls of the box body, and a base is welded to the bottoms of the two vertical plates.
[0012] As a further scheme of the present invention: a liquid discharge valve is fixed to the bottom of the box body.
[0013] Compared with the prior art, the present invention provides a high-temperature flue gas particle separation device, which has the following beneficial effects:
[0014] 1. Through the filtering action of the filter screen, particulate matter in the high-temperature flue gas can be efficiently intercepted, ensuring that the flue gas discharged from the device meets the cleaning standard. The self-rotating cleaning mechanism of the filter screen and the swinging flushing function of the spraying component effectively remove the particles accumulated on the filter screen, prevent the filter screen from being blocked, extend the service life of the filter screen, and reduce the frequency and difficulty of manual cleaning.
[0015] 2. The spraying component is linked with the driving motor through a synchronous belt, realizing the periodic swinging of the spraying pipe and the nozzle, expanding the spraying range, ensuring that all parts of the filter screen can be comprehensively and effectively flushed, avoiding flushing dead corners, and improving the flushing effect.
[0016] 3. By designing a detachable maintenance board, it enables the staff to conveniently replace or maintain the filter screen, which not only simplifies the maintenance process, reduces the operation and maintenance cost, but also improves the safety and reliability of the device. At the same time, the setting of the waste liquid discharge function enables the waste liquid after flushing to be easily discharged from the device, avoiding the influence of waste liquid accumulation on the operation of the device.
[0017] Parts not involved in this device are the same as or can be realized by using the prior art. The structure of the present invention is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a high-temperature flue gas particle separation device proposed by the present invention;
[0019] Figure 2 It is an exploded structure schematic diagram of a high-temperature flue gas particle separation device proposed by the present invention;
[0020] Figure 3 Schematic diagram of the back structure of a high-temperature flue gas particle separation device proposed by the present utility model;
[0021] Figure 4 Schematic diagram of the cleaning component structure of a high-temperature flue gas particle separation device proposed by the present utility model.
[0022] In the figure: base 1; vertical plate 2; exhaust valve 3; box body 4; intake valve 5; inspection plate 6; top plate 7; drain valve 8; filter screen 9; spiral spring 10; L-shaped plate 11; complete gear 12; mounting post 13; synchronous belt 14; drive motor 15; accommodating rack 16; belt pulley 17; spray pipe 18; spray head 19; incomplete gear 20; rotating pipe 21. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0024] Embodiment 1: A high-temperature flue gas particle separation device, as Figures 1 to 4 shown, includes a box body 4. One end of the box body 4 is fixed with an inspection plate 6 by bolts. The top of the box body 4 is welded with a top plate 7. And a cleaning component is rotatably connected to the side wall of the box body 4. One outer wall of the box body 4 is welded with an accommodating rack 16. And a drive motor 15 is fixed to one outer wall of the accommodating rack 16 by bolts. And the output end of the drive motor 15 is fixed with a filter screen 9 by screws. And both ends of the filter screen 9 are arc-shaped;
[0025] By providing a filter screen 9, the box body 4 can be divided into upper and lower two chambers. When it is necessary to separate particles, the high-temperature flue gas first enters the upper chamber. The filter screen 9 can be used to filter and intercept the particles. After the high-temperature flue gas is filtered and intercepted, it passes through the filter screen 9 and enters the lower chamber to achieve particle separation;
[0026] The filtered and intercepted particles will adhere to the upper surface of the filter screen 9. When it is necessary to clean the particles adhering to the filter screen 9, after the filter screen 9 is driven to rotate by the drive motor 15, when the upper surface of the filter screen 9 rotates from above to below, at this time, the filtered and intercepted particles on the filter screen 9 will fall to the bottom of the box body 4 under the action of their own gravity, so as to facilitate the subsequent collection of the particles. At the same time, in order to clean up the small amount of particles that did not fall, the cleaning component can be used to wash the filter screen 9 and its filter holes to ensure the cleaning effect of the filter screen 9;
[0027] By setting the inspection plate 6 and the box body 4 to be detachable, it is convenient to replace or repair the filter screen 9.
[0028] The cleaning component includes an L-shaped plate 11 and a rotating pipe 21. The L-shaped plate 11 is welded to the outer wall of one side of the box body 4, and the rotating pipe 21 is rotatably connected to the inner wall of the through hole formed on the surface of the L-shaped plate 11. One end of the rotating pipe 21 is fixed with a spray pipe 18, and a spray head 19 is welded to the bottom of the spray pipe 18;
[0029] When the filter screen 9 needs to be rinsed, the rotating pipe 21 is connected to the water pump, and the water pump is used to convey water into the rotating pipe 21. Finally, the water is sprayed out through the spray pipe 18 and the spray head 19 to rinse the filter screen 9.
[0030] An installation column 13 is rotatably connected to the outer wall of one side of the box body 4. A belt pulley 17 is fixed to the outer circumference of the installation column 13 and the output end of the driving motor 15 through screws, and a synchronous belt 14 is connected between the two belt pulleys 17. An incomplete gear 20 is fixed to the outer circumference of the installation column 13 through a pin. A complete gear 12 is fixed to the outer circumference of the rotating pipe 21 through a pin, and a torsion spring 10 is clamped between the outer wall of one side of the complete gear 12 and the outer wall of one side of the box body 4;
[0031] By using the transmission of the synchronous belt 14, the driving motor 15 indirectly drives the installation column 13 and the incomplete gear 20 to rotate. The incomplete gear 20 is provided with teeth in a partial area. When the teeth on the incomplete gear 20 mesh with the complete gear 12, the rotating pipe 21, the spray pipe 18 and the spray head 19 are driven to swing by a certain angle, which can increase the spraying range of the spray head 19 and avoid dead corners when the filter screen 9 is rinsed;
[0032] When the teeth on the incomplete gear 20 are disengaged from the complete gear 12, at this time, the complete gear 12 and the rotating pipe 21 are reset under the resilience of the torsion spring 10, so that the spray pipe 18 and the spray head 19 return to the initial state. In this way, the spray pipe 18 and the spray head 19 can swing periodically to ensure the rinsing effect on the filter screen 9.
[0033] An air inlet valve 5 and an exhaust valve 3 are respectively fixed to the outer wall of the box body 4 through bolts, and the air inlet valve 5 is located above the exhaust valve 3;
[0034] By providing the air inlet valve 5, the high-temperature flue gas to be separated can be introduced into the box body 4, and the filtered high-temperature flue gas can be discharged by using the exhaust valve 3.
[0035] Vertical plates 2 are respectively fixed to the outer walls on both sides of the box body 4 through bolts, and a base 1 is welded to the bottoms of the two vertical plates 2;
[0036] By providing the base 1 and the vertical plates 2, the box body 4 can be supported.
[0037] A drain valve 8 is fixed to the bottom of the box body 4 through bolts;
[0038] When the drain valve 8 is opened, the waste liquid after flushing can be discharged to avoid the accumulation of waste liquid at the bottom of the box body 4.
[0039] Working principle: After the device is started, the high-temperature flue gas is introduced into the upper chamber of the box body 4 through the intake valve 5. When the high-temperature flue gas passes through the filter screen 9, the particles are intercepted by the filter screen 9, and the filtered high-temperature flue gas finally discharges through the exhaust valve 3. The intercepted particulate matter gradually accumulates on the upper surface of the filter screen 9. When the particles accumulated on the filter screen 9 reach a certain degree and need to be cleaned, the drive motor 15 drives the filter screen 9 to rotate. During the rotation of the filter screen 9, the particulate matter on its upper surface falls into the lower chamber of the box body 4 under the action of its own gravity. While the filter screen 9 rotates, the spraying assembly starts to work. The water pump transports water into the rotating pipe 21, and then the water sprays out through the spray pipe 18 and the nozzle 19 to wash the filter screen 9. The synchronous belt 14 drives the drive motor 15 to indirectly drive the mounting post 13 and the incomplete gear 20 to rotate. When the tooth of the incomplete gear 20 meshes with the complete gear 12, the rotating pipe 21, the spray pipe 18 and the nozzle 19 are driven to swing by a certain angle to expand the spraying range and avoid flushing dead angles. When the incomplete gear 20 disengages from the complete gear 12, the complete gear 12 and the rotating pipe 21 reset under the resilience of the coil spring 10, so that the spray pipe 18 and the nozzle 19 return to the initial state. This process is repeated periodically to ensure that the filter screen 9 is comprehensively and effectively washed. The waste liquid after flushing accumulates at the bottom of the box body 4. When the waste liquid needs to be discharged, the drain valve 8 is opened, and the waste liquid can be discharged from the device.
[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A high-temperature flue gas particle separation device, comprising a box (4), characterized in that: An inspection plate (6) is fixed to one end of the box body (4), a top plate (7) is welded to the top of the box body (4), and a cleaning assembly is movably connected to the side wall of the box body (4), a receiving frame (16) is welded to the outer wall of one side of the box body (4), and a driving motor (15) is fixed to the outer wall of one side of the receiving frame (16), and a filter screen (9) is fixed to the output end of the driving motor (15) by screws, and both ends of the filter screen (9) are arc-shaped; The cleaning assembly comprises an L-shaped plate (11) and a rotating tube (21), wherein the L-shaped plate (11) is welded to an outer wall of one side of the box body (4), and the rotating tube (21) is movably connected to the inner wall of a through hole opened on the surface of the L-shaped plate (11), a spray pipe (18) is fixed to one end of the rotating tube (21), and a spray head (19) is welded to the bottom of the spray pipe (18); The outer wall of one side of the box body (4) is movably connected to a mounting column (13), and a pulley (17) is fixed to the circumferential outer wall of the mounting column (13) and the output end of the driving motor (15) by screws, and a synchronous belt (14) is connected between the two pulleys (17). An incomplete gear (20) is fixed to the circumferential outer wall of the mounting column (13) by a pin, and a complete gear (12) is fixed to the circumferential outer wall of the rotating tube (21) by a pin, and a coil spring (10) is clamped between the outer wall of one side of the complete gear (12) and the outer wall of one side of the box body (4).
2. A high-temperature flue gas particle separation device according to claim 1, characterized in that: An air intake valve (5) and an exhaust valve (3) are respectively fixed to the outer wall of the box body (4), and the air intake valve (5) is located above the exhaust valve (3).
3. A high-temperature flue gas particle separation device according to claim 2, characterized in that: Vertical plates (2) are fixed to the outer walls on both sides of the box body (4), and bases (1) are welded to the bottoms of the two vertical plates (2).
4. The high-temperature flue gas particle separation device according to claim 1, characterized in that: A drain valve (8) is fixed to the bottom of the box body (4).
Citation Information
Patent Citations
Industrial furnace flue gas particle separation device
CN211189508U