Advanced dust removal device easy to adjust

By introducing a duplex mechanism into the cyclone dust collector, including an adjustable filter tube and a through-tube, the problem of low trapping efficiency of existing cyclone dust collectors for fine particles is solved, and a more efficient dust removal effect and ventilation rate is achieved.

CN222900612UActive Publication Date: 2025-05-27TIANJIN SANJIAN CONSTRUCTION ENGINEERING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421999246.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing cyclone dust collector has low capture efficiency for fine particles, resulting in limited dust removal effect.

Method used

An advanced dust removal device that is easy to adjust is designed, including a cyclone dust collector and a duplex filter mechanism. The duplex filter mechanism includes a filter tube and a through-tube. The position of the filter tube and the through-tube is adjusted through an electric push rod to improve the dust removal effect.

Benefits of technology

Through the use of the re-filtration mechanism, the air can be re-filtered, which significantly improves the dust removal effect while maintaining a high ventilation rate, providing flexible choices to improve the use effect of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222900612U_ABST
    Figure CN222900612U_ABST
Patent Text Reader

Abstract

The utility model discloses an easy-to-adjust advanced dust removal device which comprises a supporting frame, a cyclone dust collector is fixedly arranged in the middle of the inner side of the supporting frame, the cyclone dust collector comprises a shell, an air inlet pipe, a collecting hopper and an air return pipe, the shell is fixedly arranged in the middle of the inner side of the supporting frame, the air inlet pipe is fixedly arranged on one side of the surface of the shell, and the collecting hopper is fixedly arranged on the other side of the surface of the shell. A collecting hopper is fixedly arranged at the lower end of the shell, and an air return pipe is fixedly arranged in the middle of the inner side of the shell. The cyclone dust removal device is good in use effect, the cyclone dust removal device is improved, an additional re-filtration mechanism is added, large-particle dust can be rapidly removed through the cyclone dust removal device, fine dust can be filtered through the re-filtration mechanism, the filtering effect of the device can be improved, and the device can be adjusted according to needs and is convenient to use. A good filtering effect and a high ventilation rate are selected, so that the use effect of the device can be further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of dust removal devices, in particular to an advanced dust removal device that is easy to adjust. Background Technique

[0002] A dust collector is a device that separates dust from flue gas, also known as a dust removal device.

[0003] In the prior art, there are various dust collectors used for dust removal, and their functional principles are also different. Generally, there are dry mechanical dust collectors, bag dust collectors, electrostatic dust collectors, and cyclone dust collectors, etc. This application document mainly focuses on improving the cyclone dust collector.

[0004] A cyclone dust collector is a common dust removal device with a simple structure, convenient operation, and low cost. Its working principle is to use the centrifugal force generated by the rotating airflow to separate dust particles from the airflow. The dust-containing gas enters the dust collector at a high speed along the tangential direction, forms a strong rotating airflow inside the dust collector, the dust is thrown towards the wall under the action of centrifugal force, and falls into the ash hopper along the wall surface, while the purified gas is discharged from the center of the dust collector.

[0005] However, such cyclone dust collectors in the prior art have relatively low capture efficiency for fine particles, resulting in limited dust removal effect. Therefore, an advanced dust removal device that is easy to adjust is needed to improve this problem. Content of the Utility Model

[0006] The purpose of the utility model is to provide an advanced dust removal device that is easy to adjust to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: an advanced dust removal device that is easy to adjust, including a support frame. In the middle of the inner side of the support frame, a cyclone dust collector is fixedly arranged. The cyclone dust collector includes a housing, an air inlet pipe, a collection hopper, and a return air pipe. In the middle of the inner side of the support frame, a housing is fixedly arranged. On one side of the housing surface, an air inlet pipe is fixedly arranged. At the lower end of the housing, a collection hopper is fixedly arranged. In the middle of the inner side of the housing, a return air pipe is fixedly arranged. A secondary filtration mechanism for improving the filtration effect of the device is arranged between the housing and the upper end of the support frame. The secondary filtration mechanism includes a bracket, a fixed frame, a filter pipe, a straight-through pipe, a fixed block, and an air outlet pipe. A bracket is fixedly arranged between the housing and the upper end of the support frame. At the upper end of the bracket, a fixed frame is fixedly arranged. In the middle of the inner side of the fixed frame, a filter pipe is movably engaged. On one side of the filter pipe inside the fixed frame, a straight-through pipe is movably engaged. A fixed block is fixedly arranged between the straight-through pipe and the filter pipe. In the middle of the upper end of the fixed frame, an air outlet pipe is fixedly arranged.

[0008] Preferably, through grooves are formed in the middle and on both sides of the outer surface of the fixed frame. The middle part of the lower end of the fixed frame is fixedly connected to the return air pipe through the through groove. The air that has undergone cyclone dust removal in the return air pipe can enter the middle of the fixed frame through the through groove. If the middle part of the fixed frame is a filter pipe, the air can be filtered again to improve the filtering effect. If it is a straight pipe, similar to the cyclone dust collector in the prior art, the air that has undergone preliminary cyclone dust removal will directly be discharged from the straight pipe and the exhaust pipe. The through grooves on both sides can be used as inspection holes for inspecting the filter pipe or the straight pipe.

[0009] Preferably, a filter element is arranged inside the filter pipe. Through the filter element, the air that has undergone cyclone dust removal can be finely filtered again, thereby improving the filtering effect of the device. The air flow path for filtering is as follows: The air enters the middle part inside the filter element through the return air pipe, then passes through the filter element and enters the space between the filter element and the inner side wall of the filter pipe (the air is filtered when it enters the space between the filter element and the inner side wall of the filter pipe from the middle part inside the filter element), and finally enters the outlet pipe from the filter pipe, and then is discharged into the equipment of the next process through the pipe.

[0010] Preferably, an electric push rod is fixedly arranged on the surface of the bracket. The movable end of the electric push rod is fixedly connected to the fixed block. By the telescoping of the electric push rod, the fixed block, the filter pipe, and the straight pipe can be driven to move, so that the straight pipe or the filter pipe is aligned with the return air pipe.

[0011] Preferably, sealing rings are fixedly arranged at the upper and lower ends of the outer surface of the straight pipe and the filter pipe. Through the sealing rings, the straight pipe and the filter pipe are fixed in the fixed frame in an interference fit manner, which can ensure the sealing performance between the straight pipe, the filter pipe, and the inner side wall of the fixed frame.

[0012] Preferably, a connecting flange is fixedly arranged at the lower end of the collection hopper. A collection bag is fixedly arranged at the lower end of the connecting flange. The collection bag can be used to collect the dust thrown out by the cyclone dust collector by centrifugal force. At the same time, when cleaning the dust, the dust inside the filter element can also fall into the collection bag from the return air pipe during dust cleaning. When cleaning the dust, the air intake is paused, and then the whole device is vibrated by a vibration motor (not shown in the figure). In this way, the dust inside the collection hopper can directly slide into the collection bag, and the dust filtered by the filter element inside, after being vibrated and shaken off, falls into the collection bag through the return air pipe under the action of gravity for dust removal.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. The filter element in the filter tube of the present utility model can filter the air again to improve the filtering effect. If it is a straight-through tube, it is the same as the cyclone dust collector in the prior art, and the air preliminarily dust-removed by cyclone directly discharges from the straight-through tube and the exhaust pipe. The filter tube can increase the filtering effect of the device, resulting in a good filtering effect, while the straight-through tube has a high ventilation efficiency. Thus, the device can be selected between a good filtering effect and a high ventilation rate, thereby further improving the use effect of the device.

[0015] 2. The adjustment of the filter tube and the straight-through tube of the present utility model can be completed by the extension and contraction of the electric push rod, which is convenient for adjustment. And each time of adjustment, it will align the non-working pipeline with the through slots on both sides. At this time, the through slots on both sides can be used as inspection holes for inspecting the filter tube or the straight-through tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic view of the overall structure of an advanced dust removal device with easy adjustment of the present utility model;

[0017] Figure 2 is a cross-sectional view of the overall structure of an advanced dust removal device with easy adjustment of the present utility model;

[0018] Figure 3 is a moving view of the straight-through tube in an advanced dust removal device with easy adjustment of the present utility model;

[0019] Figure 4 is a bottom view of an advanced dust removal device with easy adjustment of the present utility model.

[0020] In the figure: 1. Support frame; 2. Housing; 3. Air inlet pipe; 4. Collection hopper; 5. Return air pipe; 6. Bracket; 7. Fixed frame; 8. Filter tube; 9. Straight-through tube; 10. Fixed block; 11. Outlet pipe; 12. Through slot; 13. Filter element; 14. Electric push rod; 15. Connecting flange; 16. Collection bag. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0022] Please refer to Figures 1-4, the present utility model provides a technical solution: an easily adjustable advanced dust removal device, including a support frame 1. In the middle of the inner side of the support frame 1, a cyclone dust collector is fixedly arranged. The cyclone dust collector includes a housing 2, an air inlet pipe 3, a collection hopper 4, and a return air pipe 5. In the middle of the inner side of the support frame 1, a housing 2 is fixedly arranged. On one side of the surface of the housing 2, an air inlet pipe 3 is fixedly arranged. At the lower end of the housing 2, a collection hopper 4 is fixedly arranged. In the middle of the inner side of the housing 2, a return air pipe 5 is fixedly arranged. A secondary filtration mechanism for improving the filtration effect of the device is arranged between the housing 2 and the upper end of the support frame 1. The secondary filtration mechanism includes a bracket 6, a fixed frame 7, a filter pipe 8, a straight-through pipe 9, a fixed block 10, and an air outlet pipe 11. A bracket 6 is fixedly arranged between the housing 2 and the upper end of the support frame 1. At the upper end of the bracket 6, a fixed frame 7 is fixedly arranged. In the middle of the inner side of the fixed frame 7, a filter pipe 8 is movably engaged. In the fixed frame 7, on one side of the filter pipe 8, a straight-through pipe 9 is movably engaged. Between the straight-through pipe 9 and the filter pipe 8, a fixed block 10 is fixedly arranged. In the middle of the upper end of the fixed frame 7, an air outlet pipe 11 is fixedly arranged.

[0023] In the middle and on both sides of the outer surface of the fixed frame 7, through grooves 12 are opened. At the middle of the lower end of the fixed frame 7, through the through grooves 12, it is fixedly connected to the return air pipe 5. The air that has undergone cyclone dust removal in the return air pipe 5 can enter the middle of the fixed frame 7 through the through grooves 12. If the middle of the fixed frame 7 is a filter pipe 8, the air can be filtered again to improve the filtration effect. If it is a straight-through pipe 9, it is the same as the cyclone dust collector in the prior art, and the air that has undergone preliminary cyclone dust removal is directly discharged from the straight-through pipe 9 and the exhaust pipe. The through grooves 12 on both sides can be used as inspection holes for inspecting the filter pipe 8 or the straight-through pipe 9.

[0024] Inside the filter pipe 8, a filter element 13 is arranged. Through the filter element 13, the air that has undergone cyclone dust removal can be finely filtered again, thereby improving the filtration effect of the device. The air flow path for filtration is that the air enters the middle of the inner side of the filter element 13 through the return air pipe 5, then passes through the filter element 13 and enters the space between the filter element 13 and the inner side wall of the filter pipe 8 (the air is filtered when it enters the space between the filter element 13 and the inner side wall of the filter pipe 8 from the middle of the inner side of the filter element 13), and finally enters the air outlet pipe 11 from the filter pipe 8, and then is discharged into the equipment of the next process through the air pipe.

[0025] On the surface of the bracket 6, an electric push rod 14 is fixedly arranged. The movable end of the electric push rod 14 is fixedly connected to the fixed block 10. Through the telescoping of the electric push rod 14, the fixed block 10, the filter pipe 8, and the straight-through pipe 9 can be driven to move, so that the straight-through pipe 9 or the filter pipe 8 is aligned with the return air pipe 5.

[0026] Sealing rings are fixedly arranged at the upper and lower ends of the outer surfaces of the straight-through pipe 9 and the filter pipe 8. Through the sealing rings, the straight-through pipe 9 and the filter pipe 8 are press-fitted and fixed inside the fixed frame 7, which can ensure the sealing between the straight-through pipe 9, the filter pipe 8 and the inner side wall of the fixed frame 7.

[0027] A connecting flange 15 is fixedly arranged at the lower end of the collecting hopper 4, and a collecting bag 16 is fixedly arranged at the lower end of the connecting flange 15. The collecting bag 16 can be used to collect the dust thrown out by the cyclone dust collector by centrifugal force. At the same time, when cleaning the dust, the dust inside the filter element 13 can also fall into the collecting bag 16 from the return air pipe 5 during dust cleaning. When cleaning the dust, the air intake is paused, and then the whole device is vibrated by a vibration motor (not shown in the figure). In this way, the dust inside the collecting hopper 4 can directly slide into the collecting bag 16, and the dust filtered by the filter element 13 inside the filter pipe 8 falls into the collecting bag 16 under the action of gravity after being vibrated and shaken for dust removal.

[0028] Working principle: When using this device, the air to be processed can be introduced into the housing 2 through the air inlet pipe 3. Subsequently, the air rotates inside the housing 2 and most of the dust is thrown off under the action of centrifugal force to reduce the working intensity of the subsequent filter pipe. The dust accumulates along the inner side wall of the collecting hopper 4 at the lower end inside the collecting hopper 4, and the air is discharged upward through the return air pipe 5. At this time, the air discharged through the return air pipe 5 can enter the middle part of the fixed frame 7 through the through groove 12. If the middle part of the fixed frame 7 is the filter pipe 8, the air can enter the filter pipe 8. At this time, the air can be filtered again by the filter element 13 in the filter pipe 8 to improve the filtering effect. If it is the straight-through pipe 9, it is the same as the cyclone dust collector in the prior art, and the air preliminarily dust-removed by the cyclone directly discharges from the straight-through pipe 9 and the exhaust pipe. The filter pipe 8 can improve the filtering effect of the device, making the filtering effect good, while the straight-through pipe 9 has high ventilation efficiency. In this way, this device can choose between high filtering effect and high ventilation rate, thereby further improving the use effect of this device. The adjustment of the filter pipe 8 and the straight-through pipe 9 can be completed by the extension and contraction of the electric push rod 14, and the adjustment is convenient. Each time an adjustment is made, the non-working pipe will be aligned with the through grooves 12 on both sides. At this time, the through grooves 12 on both sides can be used as inspection holes for inspecting the filter pipe 8 or the straight-through pipe 9.

[0029] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An easily adjustable advanced dust removal device, comprising a support frame (1), characterized in that: A cyclone dust collector is fixedly arranged at the middle of the inner side of the support frame (1), and the cyclone dust collector comprises a shell (2), an air inlet pipe (3), a collecting bucket (4), and an air return pipe (5). The shell (2) is fixedly arranged at the middle of the inner side of the support frame (1), an air inlet pipe (3) is fixedly arranged on one side of the surface of the shell (2), a collecting bucket (4) is fixedly arranged at the lower end of the shell (2), and a air return pipe (5) is fixedly arranged at the middle of the inner side of the shell (2). A secondary filtering mechanism for improving the filtering effect of the device is arranged at the upper end of the shell (2) and the support frame (1), and the secondary filtering mechanism comprises a bracket (6), a fixed A frame (7), a filter tube (8), a straight-through tube (9), a fixed block (10), and an air outlet pipe (11); a bracket (6) is fixedly arranged at the upper end of the shell (2) and the support frame (1); a fixed frame (7) is fixedly arranged at the upper end of the bracket (6); a filter tube (8) is movably engaged with the middle part of the inner side of the fixed frame (7); a straight-through tube (9) is movably engaged with one side of the filter tube (8) inside the fixed frame (7); a fixed block (10) is fixedly arranged between the straight-through tube (9) and the filter tube (8); and an air outlet pipe (11) is fixedly arranged at the middle part of the upper end of the fixed frame (7).

2. An easily adjustable advanced dust removal device according to claim 1, characterized in that: Through grooves (12) are provided in the middle and on both sides of the outer surface of the fixed frame (7), and the middle of the lower end of the fixed frame (7) is fixedly connected to the return air pipe (5) through the through groove (12).

3. An easily adjustable advanced dust removal device according to claim 1, characterized in that: A filter element (13) is arranged inside the filter tube (8).

4. The easily adjustable advanced dust removal device according to claim 1, characterized in that: An electric push rod (14) is fixedly arranged on the surface of the bracket (6), and a movable end of the electric push rod (14) is fixedly connected to a fixed block (10).

5. The easily adjustable advanced dust removal device according to claim 1, characterized in that: Sealing rings are fixedly provided at the upper and lower ends of the outer surfaces of the straight-through tube (9) and the filter tube (8).

6. An easily adjustable advanced dust removal device according to claim 1, characterized in that: A connecting flange (15) is fixedly provided at the lower end of the collecting bucket (4), and a collecting bag (16) is fixedly provided at the lower end of the connecting flange (15).