Liftable paddle type stirrer
By designing a paddle mixer including a transmission system, agitating shaft and corrosion-resistant layer, the existing mixing equipment has been solved, and an efficient, energy-saving and environmentally friendly mixing effect has been achieved.
Patent Information
- Application Number
- CN202421679558.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing mixing equipment has problems such as low stirring efficiency, high energy consumption, and difficulty in maintenance in terms of design and performance, which is difficult to meet the needs of modern industrial production for high efficiency, energy saving and environmental protection.
A paddle mixer including a rack, a sludge mixing tank, a transmission system, a stirring shaft and a stirring structure is designed. The transmission system includes a drive motor, a coupling and a reducer. Several groups of stirring blades are provided on the agitating shaft. The bearing system includes a bottom bearing and a support bearing. A corrosion-resistant layer is provided on the inside of the agitating tank.
The full and even stirring of sludge and other materials is achieved, the mixing efficiency is improved, the mixing quality is ensured, the service life of the equipment is extended, the maintenance cost is reduced, and the vibration and noise during operation is reduced.
Smart Images

Figure CN222900811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection equipment, in particular to a liftable paddle mixer. Background Technique
[0002] In the process of industrial production, especially in multiple fields such as sludge treatment, chemical reactions, food processing, and pharmaceuticals, mixing equipment plays a crucial role. These devices need to be able to efficiently mix and homogenize various materials to achieve the expected process effects. Traditional mixing equipment often has many limitations in design and performance, such as low mixing efficiency, high energy consumption, and difficult maintenance, and it is difficult to meet the requirements of modern industrial production for high efficiency, energy conservation, and environmental protection.
[0003] When a paddle mixer is used for mixing, it needs to be fixed on the top of the mixing tank. In the prior art, the fixing method of the paddle mixer has defects such as being relatively complex or having poor stability. In addition, during the entire mixing process, the connection stability between the rotating shaft and the mixing shaft has a greater impact on the mixing effect. Summary of the Utility Model
[0004] To solve some problems existing in the above prior art, the utility model provides a liftable paddle mixer to solve the deficiencies in the prior art.
[0005] To achieve the above object, the utility model provides a liftable paddle mixer, including a paddle mixer body. The paddle mixer body includes a frame, the frame is cooperatively provided with a sludge mixing tank, the sludge mixing tank is cooperatively provided with a transmission system with the frame, the transmission system is arranged above the sludge mixing tank, a mixing shaft is arranged inside the sludge mixing tank in cooperation with the transmission system, an installation hole is reserved at the top of the sludge mixing tank, several groups of mixing structures are arranged on the mixing shaft, and bearing systems are cooperatively arranged at both ends of the mixing shaft.
[0006] As a further improvement of the utility model, to enhance the stability of the overall structure, the transmission system includes a driving motor, the driving motor is arranged on the top of the sludge mixing tank, the driving motor is cooperatively provided with a coupling, and the transmission system is also cooperatively provided with a speed reducer, and the driving motor is connected to the speed reducer through the coupling.
[0007] As a further improvement of the utility model, to reduce vibration and noise during operation and ensure smooth operation during the mixing process, the bearing system includes a bottom bearing, the bottom bearing is welded to the bottom of the sludge mixing tank, and the bearing system is also provided with a support bearing, and the support bearing is connected to the mixing shaft.
[0008] As a further improvement of the present utility model, in order to achieve full and uniform stirring of materials such as sludge and improve the stirring efficiency, a plurality of groups of stirring blades are arranged around the stirring shaft, and each group of the stirring structures located on the stirring shaft is arranged at a certain distance interval.
[0009] As a further improvement of the present utility model, in order to extend the service life of the mixer and maintain the stability of the stirring effect at the same time, the stirring blades are made of stainless steel, the inclination angles between the plurality of stirring blades and the stirring shaft are all 30 - 60°, and the connection part between the stirring blade and the stirring shaft is recessed inward.
[0010] As a further improvement of the present utility model, in order to ensure the long-term stable operation of the mixer, a corrosion-resistant layer is provided on the inner side of the mixing tank.
[0011] When the present utility model works, first ensure that the mixing paddle mixer has been correctly installed and connected to the power supply, check whether an appropriate amount of materials to be stirred has been added to the sludge mixing tank, check whether components such as the transmission system, drive motor, coupling, and reducer are in good condition, ensure there is no abnormality, and then press the start button, and the drive motor starts to work. The power generated by the drive motor is transmitted to the reducer through the coupling, and the reducer drives the stirring shaft to start rotating. The stirring shaft is stably supported in the sludge mixing tank through the bearing systems at both ends, and the stirring structures on the stirring shaft rotate together with the stirring shaft to stir the materials in the sludge mixing tank.
[0012] The beneficial effects of the present utility model are as follows: The present utility model provides a liftable paddle mixer. By arranging a stirring shaft matching the transmission system inside the sludge mixing tank and several groups of stirring blades configured on the stirring shaft, it can achieve full and uniform stirring of materials such as sludge, improve the stirring efficiency, and ensure the stirring quality; the reducer frame is welded to the top of the sludge mixing tank, enhancing the stability of the overall structure and simplifying the installation process at the same time; the bottom bearing is welded to the bottom of the sludge mixing tank, improving the stability of the bearing system, reducing vibration and noise during operation, extending the service life of the bearing, and the setting of the support bearing further enhances the stability of the stirring shaft, ensuring smooth operation during the stirring process; a corrosion-resistant layer is provided on the inner side of the mixing tank, which can effectively resist the erosion of corrosive materials such as sludge, extend the service life of the mixing tank, reduce the maintenance cost, the stirring blades are made of stainless steel, and also have excellent corrosion resistance, ensuring the long-term stable operation of the mixer; a plurality of groups of stirring blades are arranged around the stirring shaft, and each group of stirring structures is arranged at a certain distance interval, which can be flexibly adjusted according to different stirring requirements, improving the adaptability and flexibility of the mixer. Description of the Drawings
[0013] For the convenience of those skilled in the art to understand, the following further describes the present utility model in conjunction with the accompanying drawings:
[0014] Figure 1 This is the structural diagram of the present utility model.
[0015] Among them, 1 is the frame, 2 is the sludge stirring tank, 3 is the transmission system, 301 is the driving motor, 302 is the coupling, 303 is the speed reducer, 4 is the stirring shaft, 5 is the mounting hole, 6 is the stirring structure, 601 is the stirring blade, 7 is the bearing system, 701 is the bottom bearing, 702 is the support bearing, and 8 is the corrosion-resistant layer. Specific embodiments
[0016] In order to enable those in the technical field to better understand the technical solutions in this application, the following further describes the present utility model in conjunction with the attached Figure 1 The present utility model is further described below. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0017] As Figure 1 shown, a liftable paddle mixer includes a paddle mixer body. The paddle mixer body includes a frame 1. The frame 1 is cooperatively provided with a sludge stirring tank 2. The sludge stirring tank 2 is cooperatively provided with a transmission system 3 with respect to the frame 1. The transmission system 3 is arranged above the sludge stirring tank 2. A stirring shaft 4 is arranged inside the sludge stirring tank 2 in cooperation with the transmission system 3. A mounting hole 5 is reserved at the top of the sludge stirring tank 2. A plurality of groups of stirring structures 6 are arranged on the stirring shaft 4. Bearing systems 7 are cooperatively arranged at both ends of the stirring shaft 4.
[0018] The transmission system 3 includes a driving motor 301. The driving motor 301 is arranged at the top of the sludge stirring tank 2. The driving motor 301 is cooperatively provided with a coupling 302. The transmission system 3 is also cooperatively provided with a speed reducer 303. The driving motor 301 is connected to the speed reducer 303 through the coupling 302.
[0019] The bearing system 7 includes a bottom bearing 701. The bottom bearing 701 is welded to the bottom of the sludge stirring tank 2. The bearing system 7 is further provided with a support bearing 702. The support bearing 702 is connected to the stirring shaft 4.
[0020] The stirring structure 6 is provided with a plurality of groups of stirring blades 601 around the stirring shaft 4. Each group of the stirring structures 6 located on the stirring shaft 4 is arranged at a certain distance.
[0021] The stirring blades 601 are made of stainless steel. The inclination angles between the multiple stirring blades 601 and the stirring shaft 4 are all 30 - 60°. The connection between the stirring blades 601 and the stirring shaft 4 is recessed inward.
[0022] An anti-corrosion layer 8 is provided on the inner side of the stirring tank.
[0023] When the utility model works, first ensure that the mixing paddle type mixer is correctly installed and connected to the power supply. Check whether an appropriate amount of materials to be stirred has been added into the sludge stirring tank 2, and check whether components such as the transmission system 3, the driving motor 301, the coupling 302, and the speed reducer 303 are in good condition to ensure no abnormality. Then press the start button, and the driving motor 301 starts to work. The power generated by the driving motor 301 is transmitted to the speed reducer 303 through the coupling 302, and the speed reducer 303 drives the stirring shaft 4 to start rotating. The stirring shaft 4 is stably supported in the sludge stirring tank 2 through the bearing systems 7 at both ends. The stirring structure 6 on the stirring shaft 4 rotates together with the stirring shaft 4 to stir the materials in the sludge stirring tank 2. The stirring paddle blades 601 rotate in the sludge stirring tank 2 at a set speed and inclination angle to lift the materials from the bottom of the stirring tank to the top. This stirring method of turning up and down and throwing horizontally helps to achieve full mixing and homogenization of the materials. The design that the connection between the stirring paddle blades and the stirring shaft 4 is recessed inward can reduce the resistance during the stirring process and improve the stirring efficiency. When the materials reach the expected mixing uniformity, the operation of the driving motor 301 can be stopped, the stirring shaft 4 and the stirring paddle blades 601 stop rotating, and the stirring process ends.
[0024] The utility model is not limited to the above embodiments. Based on the technical solutions disclosed by the utility model, those skilled in the art can make some substitutions and deformations to some technical features without creative labor according to the disclosed technical content, and these substitutions and deformations are all within the protection scope of the utility model.
Claims
1. A liftable paddle mixer, comprising a paddle mixer body, characterized in that: The paddle mixer body comprises a frame (1), the frame (1) is provided with a sludge stirring tank (2), the sludge stirring tank (2) is provided with a transmission system (3) in cooperation with the frame (1), the transmission system (3) is arranged above the sludge stirring tank (2), a stirring shaft (4) is provided inside the sludge stirring tank (2) in cooperation with the transmission system (3), a mounting hole (5) is reserved at the top of the sludge stirring tank (2), a plurality of groups of stirring structures (6) are provided on the stirring shaft (4), and bearing systems (7) are provided at both ends of the stirring shaft (4).
2. A liftable paddle mixer according to claim 1, characterized in that: The transmission system (3) comprises a drive motor (301), the drive motor (301) being arranged on the top of the sludge stirring tank (2), the drive motor (301) being provided with a coupling (302), the transmission system (3) being further provided with a reducer (303), the drive motor (301) being connected to the reducer (303) via the coupling (302).
3. A liftable paddle mixer according to claim 1, characterized in that: The bearing system (7) comprises a bottom bearing (701), the bottom bearing (701) being welded to the bottom of the sludge stirring tank (2), and the bearing system (7) is further provided with a support bearing (702), the support bearing (702) being connected to the stirring shaft (4).
4. A liftable paddle mixer according to claim 1, characterized in that: The stirring structure (6) is provided with a plurality of groups of stirring blades (601) around the stirring shaft (4), and each group of the stirring structures (6) located on the stirring shaft (4) is arranged at a certain distance.
5. A liftable paddle mixer according to claim 4, characterized in that: The stirring blades (601) are made of stainless steel, and the inclination angles between the plurality of stirring blades (601) and the stirring shaft (4) are all 30-60 degrees, and the connection between the stirring blades (601) and the stirring shaft (4) is recessed inwards.
6. A liftable paddle mixer according to claim 1, characterized in that: A corrosion-resistant layer (8) is provided on the inner side of the stirring tank.