Uniform-heating bronze powder stirring tank
By using a combination of screw tape and straight mixing blades in the copper-gold powder mixing tank and combined with an electric heating device, the problems of insufficient stirring and uneven heating in existing mixers are solved, and the color stability and production efficiency of metal powder coatings are improved.
Patent Information
- Application Number
- CN202420568995.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing mechanical agitating and mixing machines have problems such as insufficient mixing, uneven heating and inaccurate temperature control, resulting in unstable color of metal powder coatings.
A copper-gold powder stirring tank with uniform heating is designed, using a combination of screw-belt stirring blades and straight stirring blades to achieve up and down and inner and outer stirring blades, and combined with an electric heating device to achieve uniform heating of the materials in the stirring tank.
Through sufficient stirring and uniform heating, the color stability of the metal powder coating is ensured, and product quality and production efficiency are improved.
Smart Images

Figure CN222901004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing equipment, in particular to a copper-gold powder stirring tank with uniform heating. Background Art
[0002] Metal powder coatings refer to various powder coatings containing metal pigments (such as copper-gold powder, silver-aluminum powder, etc.), which are widely used in the fields of home, construction, automobiles, electronics, etc. The manufacturing processes of metal powder coatings mainly include the extrusion method, the dry mixing method, and the bonding method. The dry mixing method is widely used in the domestic market because of its simple production method and low cost. The dry mixing method mixes the base color powder and metal pigments through a mechanical mixer. However, the current mechanical stirring mixer has problems such as insufficient stirring and mixing, uneven heating, and inaccurate temperature control, resulting in unstable colors of the produced metal powder coatings. Summary of the Invention
[0003] In order to overcome the problems of insufficient stirring and mixing, uneven heating, and inaccurate temperature control existing in the mixer, the utility model provides a copper-gold powder stirring tank with uniform heating.
[0004] A copper-gold powder stirring tank with uniform heating provided by the utility model adopts the following technical scheme:
[0005] A copper-gold powder stirring tank with uniform heating includes a base, a tank body, a stirring device, an electric heating device, and a cleaning device. The tank body is fixedly installed on the base. The stirring device includes a driving component, a stirring shaft, and stirring blades. The driving component is fixedly installed on the top of the tank body. The driving component is drivingly connected to the stirring shaft. The stirring shaft is coaxially arranged with the tank body. The stirring shaft is rotatably installed inside the tank body. The stirring blades include spiral ribbon stirring blades and straight stirring blades. The spiral ribbon stirring blades are spirally fixed on the circumferential surface of the stirring shaft. The straight stirring blades are obliquely fixedly connected to the circumferential surface of the stirring shaft. A plurality of the straight stirring blades are evenly distributed along the circumferential direction of the stirring shaft. An electric heating device is arranged on the wall body of the tank body. The cleaning device is fixedly installed on the top of the tank body.
[0006] By adopting the above technical scheme, the stirring blades include spiral ribbon stirring blades and straight stirring blades. Among them, the spiral ribbon stirring blades can realize the up-and-down stirring of the materials in the tank, and the straight stirring blades can make the materials in the tank realize the inside-out and outside-in stirring under the action of centrifugal force. The two types of blades are used in combination, which can make the materials be stirred more fully and mixed more evenly. In addition, by using the electric heating device, the materials in the stirring tank can be heated evenly, so that the colors of the produced metal powder coatings are stable.
[0007] Preferably, the cleaning device includes a water pump, a water pipe and a nozzle. The water pump is fixedly installed on the top of the tank body. The water pump is connected to an external water source. The nozzle is connected to the water pump through the water pipe. The water pipe penetrates through the top cover of the tank body. The nozzle is fixedly installed at the top end inside the tank body.
[0008] By adopting the above technical solution, by arranging the nozzle at the top end inside the tank body, the internal cleaning requirement of the tank body can be met, the influence of material residue on the preparation of different metal powder coatings can be avoided, and the product quality and stability of the metal powder coatings can be ensured.
[0009] Preferably, the tank body includes a heat conduction layer, a spacer layer and a heat insulation layer. The inner wall of the tank body is the heat conduction layer. The outer wall of the tank body is the heat insulation layer. A spacer layer is arranged between the heat conduction layer and the heat insulation layer of the tank body.
[0010] Preferably, the electric heating device includes a controller and electric heating tubes. The controller is fixedly installed on the outer wall of the tank body. The controller is electrically connected to the electric heating tubes. The electric heating tubes are arranged circumferentially around the tank body in the spacer layer.
[0011] Preferably, the driving assembly includes a motor, a driving gear and a driven gear. The motor is fixedly installed on the top end of the tank body. The driving gear is fixedly installed on the output shaft of the motor. The driven gear is fixedly sleeved on the stirring shaft. The driving gear and the driven gear are meshed with each other.
[0012] Preferably, two feeding ports are provided at the top of the tank body.
[0013] Preferably, the nozzle is a spherical nozzle.
[0014] By adopting the above technical solution, by arranging two feeding ports at the top end of the tank body, the base color powder and the metal pigment can be added into the tank simultaneously. While adding, the stirring paddle is slowly rotated to pre-mix the two materials, thereby improving the efficiency of the mixing tank and ensuring the full and uniform mixing of the materials at the same time.
[0015] In summary, the present utility model has the following beneficial effects:
[0016] 1. A copper gold powder mixing tank with uniform heating of the present utility model is provided with a spiral ribbon stirring blade and a straight stirring blade at the same time. The spiral ribbon stirring blade can realize the up and down mixing of the materials in the tank, and the straight stirring blade can make the materials in the tank realize the inside and outside mixing under the action of centrifugal force. The two blades are used in combination, which can make the materials be stirred more fully and mixed more evenly. In addition, by using the electric heating device, not only can the materials in the mixing tank be heated quickly and evenly, making the color of the produced metal powder coatings stable, but also it is safer, more stable and easier to control.
[0017] 2. A copper-gold powder stirring tank with uniform heating of the present utility model can meet the internal cleaning requirements of the tank body by arranging a spray head at the top inside the tank body, avoid the influence of material residue on the preparation of different metal powder coatings, and ensure the product quality and stability of the metal powder coatings; the spray head is selected as a spherical spray head, which can spray water in all directions to avoid cleaning dead corners in the tank.
[0018] 3. A copper-gold powder stirring tank with uniform heating of the present utility model is provided with two feeding ports at the top of the tank body, which can simultaneously add base color powder and metal pigment into the tank. While adding, the stirring paddle is slowly rotated to pre-mix the two materials, thereby improving the efficiency of the stirring tank and ensuring the full and uniform mixing of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the copper-gold powder stirring tank with uniform heating of the present utility model;
[0020] Figure 2 is a partial cross-sectional view of the copper-gold powder stirring tank with uniform heating of the present utility model;
[0021] Figure 3 is Figure 2 the enlarged view at A in
[0022] Figure 4 is Figure 2 the enlarged view at B in
[0023] Figure 5 is a schematic diagram of the stirring shaft and stirring paddle of the present utility model.
[0024] Description of the reference numerals: 1, base; 2, tank body; 21, heat conduction layer; 22, spacer layer; 23, heat insulation layer; 24, feeding port; 3, stirring device; 31, driving assembly; 311, motor; 312, driving gear; 313, driven gear; 32, stirring shaft; 33, stirring paddle; 331, spiral stirring blade; 332, straight stirring blade; 4, electric heating device; 41, controller; 42, electric heating tube; 5, cleaning device; 51, water pump; 52, water pipe; 53, spray head. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following further describes the present utility model in detail with reference to the Figures 1-5 accompanying drawings.
[0026] This embodiment discloses a copper-gold powder stirring tank with uniform heating. Refer to Figure 2 and Figure 5, including a base 1, a tank body 2, a stirring device 3, an electric heating device 4 and a cleaning device 5. The tank body 2 is fixedly installed on the base 1. An inlet 24 is provided at the top of the tank body 2. Preferably, two inlets 24 are provided, which can simultaneously add base color powder and metal pigment into the tank body 2. While adding, the stirring paddle 33 is slowly rotated to pre-mix the two materials, thereby improving the efficiency of the mixing tank. The stirring device 3 includes a driving assembly 31, a stirring shaft 32 and a stirring paddle 33. The driving assembly 31 is fixedly installed at the top of the tank body 2. The driving assembly 31 is drivingly connected to the stirring shaft 32. The stirring shaft 32 is coaxially arranged with the tank body 2. The stirring shaft 32 is rotatably installed inside the tank body 2. The stirring paddle 33 includes a spiral stirring blade 331 and a straight stirring blade 332. The spiral stirring blade 331 is spirally fixed on the circumferential surface of the stirring shaft 32. The straight stirring blade 332 is obliquely and fixedly connected to the circumferential surface of the stirring shaft 32. Preferably, 5 straight stirring blades 332 are provided. The 5 straight stirring blades 332 are evenly distributed along the circumferential direction of the stirring shaft 32. The straight stirring blades 332 are preferably arranged at a lower position inside the tank body 2. An electric heating device 4 is provided on the inner wall of the tank body 2. The cleaning device 5 is fixedly installed at the top of the tank body 2.
[0027] Among them, as Figures 1-4 shown, the electric heating device 4 includes a controller 41 and an electric heating tube 42. The controller 41 is fixedly installed on the outer wall of the tank body 2. The controller 41 and the electric heating tube 42 are electrically connected. The controller 41 precisely controls and adjusts the heating temperature of the tank body 2 through a temperature regulator, a temperature measuring element, etc. An interval layer 22 is provided on the circumferential wall of the tank body 2. The electric heating tube 42 is arranged in the interval layer 22 around the circumference of the tank body 2. A heat conducting layer 21 is provided inside the interval layer 22 to better transfer heat to the inside of the tank body 2. A heat insulating layer 23 is provided outside the interval layer 22.
[0028] Among them, as Figure 2 shown, the driving assembly 31 includes a motor 311, a driving gear 312 and a driven gear 313. The motor 311 is fixedly installed at the top of the tank body 2. The driving gear 312 is fixedly installed on the output shaft of the motor 311. The driven gear 313 is fixedly sleeved on the stirring shaft 32. The driving gear 312 and the driven gear 313 are in gear meshing connection. That is, when the motor 311 works to drive the driving gear 312 to rotate, through gear meshing transmission, the driven gear 313 also makes a rotational movement. The stirring shaft 32 fixedly connected to the driven gear 313 also drives the stirring paddle 33 to start working, thereby realizing the stirring and mixing of the materials. Among them, the driving gear 312 and the driven gear 313 are preferably bevel gears.
[0029] Among them, as Figure 2 and Figure 3As shown in the figure, the cleaning device 5 includes a water pump 51, a water pipe 52 and a spray head 53. The water pump 51 is fixedly installed on the top of the tank body 2. The water pump 51 is connected to an external water source. The spray head 53 is connected to the water pump 51 through the water pipe 52. The water pipe 52 penetrates through the top cover of the tank body 2. The spray head 53 is fixedly installed at the top end inside the tank body 2. Preferably, 2 to 4 groups of spray heads 53 are provided. The spray head 53 is preferably a spherical spray head, so that the spray head 53 can spray water in all directions, avoiding cleaning dead corners in the tank. That is, the water pump 51 conveys the external water source and appropriately pressurizes it. Subsequently, the pressurized water passes through the water pipe 52 and is sprayed out by the spray head 53 to wash the inside of the tank body 2.
[0030] The working principle of this embodiment is as follows: The base color powder and the metal pigment are respectively injected from the two feeding ports 24. At the same time, the motor 311 is started to drive the stirring paddle 33 to rotate slowly, that is, pre-mixing is carried out on the materials during the material injection stage. After the materials are injected, the motor 311 starts to operate normally. At this time, the spiral ribbon stirring blade 331 and the straight stirring blade 332 work together to realize the up and down stirring and the inside and outside stirring of the materials in the tank, making the materials more evenly mixed. When it is necessary to heat the materials, the electric heating device 4 is started, and the operation controller 41 is set to set the heating temperature. The electric heating tube 42 transfers the heat to the inside of the tank body 2 through the heat conduction layer 21 to heat the materials; after the metal powder coating is made, it is discharged from the discharge port of the tank body 2. Then, the cleaning device 5 starts to clean the tank body 2. The water pump 51 connects to convey the external water source and appropriately pressurizes it. The pressurized water passes through the water pipe 52 and is sprayed out by the spray head 53 to wash the inside of the tank body 2.
[0031] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification and equivalent change made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A copper-gold powder stirring tank with uniform heating, characterized in that: It comprises a base (1), a tank body (2), a stirring device (3), an electric heating device (4) and a cleaning device (5). The tank body (2) is fixedly mounted on the base (1); the stirring device (3) comprises a driving assembly (31), a stirring shaft (32) and a stirring blade (33); the driving assembly (31) is fixedly mounted on the top of the tank body (2); the driving assembly (31) drives and connects the stirring shaft (32); the stirring shaft (32) is coaxially arranged with the tank body (2); the stirring shaft (32) is rotatably mounted inside the tank body (2); the stirring blade (33) comprises a spiral stirring blade (331) and a straight stirring blade (332); the spiral stirring blade (331) is spirally fixed on the circumference of the stirring shaft (32); the straight stirring blade (332) is obliquely fixedly connected to the circumference of the stirring shaft (32); a plurality of the straight stirring blades (332) are evenly distributed along the circumference of the stirring shaft (32); an electric heating device (4) is arranged on the wall of the tank body (2); and the cleaning device (5) is fixedly mounted on the top of the tank body (2).
2. The copper-gold powder stirring tank with uniform heating according to claim 1, characterized in that: The cleaning device (5) comprises a water pump (51), a water pipe (52) and a nozzle (53); the water pump (51) is fixedly mounted on the top of the tank body (2); the water pump (51) is connected to an external water source; the nozzle (53) is connected to the water pump (51) via the water pipe (52); the water pipe (52) passes through the top cover of the tank body (2); and the nozzle (53) is fixedly mounted on the top of the tank body (2).
3. The copper-gold powder stirring tank with uniform heating according to claim 1, characterized in that: The tank body (2) comprises a heat-conducting layer (21), a spacer layer (22) and a heat-insulating layer (23); the inner wall of the tank body (2) is the heat-conducting layer (21), the outer wall of the tank body (2) is the heat-insulating layer (23), and the spacer layer (22) is provided between the heat-conducting layer (21) and the heat-insulating layer (23) of the tank body (2).
4. The copper-gold powder stirring tank with uniform heating according to claim 3, characterized in that: The electric heating device (4) comprises a controller (41) and an electric heating tube (42); the controller (41) is fixedly mounted on the outer wall of the tank body (2); the controller (41) and the electric heating tube (42) are electrically connected; and the electric heating tube (42) is arranged in the spacer layer (22) around the circumference of the tank body (2).
5. The copper-gold powder stirring tank with uniform heating according to claim 1, characterized in that: The driving assembly (31) comprises a motor (311), a driving gear (312) and a driven gear (313); the motor (311) is fixedly mounted on the top of the tank body (2); the driving gear (312) is fixedly mounted on the output shaft of the motor (311); the driven gear (313) is fixedly sleeved on the outside of the stirring shaft (32); the driven gear (313) is fixedly mounted on the top of the stirring shaft (32); and the driving gear (312) and the driven gear (313) are meshedly connected.
6. The copper-gold powder stirring tank with uniform heating according to claim 1, characterized in that: The top of the tank body (2) is provided with two material inlets (24).
7. The copper-gold powder stirring tank with uniform heating according to claim 2, characterized in that: The nozzle (53) is a spherical nozzle.