Modular multi-cavity integrated hammer mill

Through the design of a modular multi-cavity integrated hammer sheet crusher, multiple continuous crushing chambers and circulating grinding mechanisms are used to solve the problems of missing particles and inconvenient cycle crushing in the existing crusher during the grain crushing process, and achieve high-efficiency and low-energy-consuming crushing effect.

CN222901230UActive Publication Date: 2025-05-27GUANGZHOU TIANDI IND CO LTD
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Patent Information

Application Number
CN202421753592.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-27
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

There are large particles missing during the grain crushing process of existing crushers, which is inconvenient for circulating crushing, affecting the quality of the feed.

Method used

A modular multi-cavity integrated hammer chip crusher is designed, including multiple continuous crushing chambers and circulating grinding mechanisms. Through the cooperation of the hammer chip frame and the grinding tooth plate, multiple impacts and grinding of materials are achieved, and crushing efficiency is improved.

Benefits of technology

Through multiple impacts and grinding, the crushing efficiency and quality are significantly improved, energy consumption is reduced, maintenance costs are reduced, and particle omissions and inconvenience in circulation are solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a modularized multi-cavity integrated hammer mill, belongs to the technical field of mills, and aims to solve the problems that in the prior art, grains are cut and crushed by a rotor, so that larger grains are missed, and the circular crushing treatment is inconvenient, the modularized multi-cavity integrated hammer mill comprises a first crushing box, and a second crushing box is arranged below the first crushing box; a third smashing box is arranged below the second smashing box, and a first hammer piece frame is rotationally connected into the first smashing box. By means of the circulating grinding mechanism, grain materials can collide with the grinding toothed plate under the action of impact force and return to the upper-layer cavity through the gap, multiple times of impact and rebound can be formed in the mode, the grinding and smashing effects can be achieved through the auxiliary hammer plate and the reinforcing hammer piece, multiple times of circulation are repeated, the probability that the materials are hit and impacted is increased, and the grinding efficiency is improved. And the crushing efficiency and the crushing quality are improved by utilizing a circulating grinding mechanism formed by the partition plate, the grinding toothed plate and the through holes, the energy consumption is reduced, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crushers, and particularly relates to a modular multi-chamber integrated hammer mill. Background Technique

[0002] In the process of livestock farming, various grains including soybeans, corn, etc. usually need to be crushed and then mixed. The crushed grain powder is mixed with other nutrients in proportion. The crushing process of these grains will use crusher equipment.

[0003] In the prior art, a crusher generally includes a crushing component, which uses a rotor shear slice, etc. to crush grain particles. However, when the crusher is in use, due to factors such as the rotor speed, larger particles will be omitted during the crushing process of the grains, which will affect the quality of the produced feed. The omission of such large grain particles of grains requires repeated crushing treatment, which adds cumbersome steps of screening, re-feeding, and re-crushing.

[0004] Therefore, a modular multi-chamber integrated hammer mill is needed to solve the problems of large particle omission and inconvenient cyclic crushing treatment in the prior art when grains are crushed by the rotor shear method. Content of the Utility Model

[0005] The purpose of the utility model is to provide a modular multi-chamber integrated hammer mill to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A modular multi-chamber integrated hammer mill includes a first crushing box, a second crushing box is arranged below the first crushing box, a third crushing box is arranged below the second crushing box, a first hammer rack is rotatably connected inside the first crushing box, a second hammer rack is rotatably connected inside the second crushing box, a third hammer rack is rotatably connected inside the third crushing box, a circulating grinding mechanism is arranged between the first crushing box and the second crushing box and between the second crushing box and the third crushing box. The circulating grinding mechanism includes a partition plate, a grinding tooth plate, and a through hole. Two groups of partition plates are respectively arranged above and below the second crushing box. The grinding tooth plate is fixed to the lower end of the partition plate, and the through hole is opened on the upper end surface of the partition plate.

[0007] It should be noted in the solution that a first rotating shaft is fixedly arranged through the inside of the first hammer rack, a second rotating shaft is fixedly arranged through the inside of the second hammer rack, and a third rotating shaft is fixedly arranged through the inside of the third hammer rack.

[0008] Further, it is worth noting that a first driven wheel is sleeved and fixed on the surface of the first rotating shaft, a second driven wheel is sleeved and fixed on the surface of the second rotating shaft, and a driving wheel is sleeved and fixed on the surface of the third rotating shaft.

[0009] Furthermore, it should be noted that a first transmission belt is arranged between the first driven wheel and the second driven wheel, and a second transmission belt is arranged between the second driven wheel and the driving wheel.

[0010] As a preferred embodiment, a driving motor is fixed on the supporting plate on one side surface of the third crushing box, and one end of the third rotating shaft is fixed on the output end of the driving motor.

[0011] As a preferred embodiment, separating frames are fixed on both the upper end surface and the lower end surface of the second crushing box, and the separating plate is fixed on the inner wall of the separating frame.

[0012] As a preferred embodiment, the through hole is arranged above the adjacent gaps of the grinding tooth plates, and the two grinding tooth plates are respectively arranged above the second hammer blade frame and the third hammer blade frame.

[0013] As a preferred embodiment, a feed inlet is arranged at the upper end of the first crushing box, and a discharge seat is arranged below the third crushing box.

[0014] Compared with the prior art, a modular multi-chamber integrated hammer mill provided by the present utility model has at least the following beneficial effects:

[0015] ⑴ By providing the first crushing box, the second crushing box, the third crushing box, the first hammer blade frame, the second hammer blade frame and the third hammer blade frame, it is possible to control the synchronous rotation of the first hammer blade frame, the second hammer blade frame and the third hammer blade frame, and the first crushing box, the second crushing box and the third crushing box form three consecutive crushing chambers, where the upper-layer hammer blades can initially crush the material, and after crushing, it is transferred to the next chamber for further crushing, thereby further improving the crushing effect, increasing efficiency, reducing energy consumption and reducing maintenance costs.

[0016] ⑵ By providing the circulating grinding mechanism, the cereal material can collide with the grinding tooth plates under the action of impact force and return to the upper-layer chamber through the gaps. This way can form multiple impacts and rebounds, and the auxiliary hammer plates and the reinforcing hammer blades can form a grinding and crushing effect. After repeated cycles, the probability of the material being struck and impacted is increased. The circulating grinding mechanism formed by the separating plate, the grinding tooth plates and the through holes improves the crushing efficiency and quality, reduces energy consumption and increases efficiency. Description of the Drawings

[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the attached drawings required for the description of the embodiments. Obviously, the attached drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other attached drawings can be obtained based on these attached drawings.

[0018] Figure 1 It is a three-dimensional view of the overall structure of a modular multi-chamber integrated hammer mill of the present utility model;

[0019] Figure 2 It is a three-dimensional view of the structure of the first hammer blade holder of a modular multi-chamber integrated hammer mill of the present utility model;

[0020] Figure 3 It is a three-dimensional view of the sectional structure of the second crushing box of a modular multi-chamber integrated hammer mill of the present utility model;

[0021] Figure 4 It is a three-dimensional view of the structure of the grinding tooth plate of a modular multi-chamber integrated hammer mill of the present utility model.

[0022] In the figure: 1. The first crushing box; 2. The second crushing box; 3. The third crushing box; 4. The first rotating shaft; 5. The first hammer blade holder; 6. The second rotating shaft; 7. The second hammer blade holder; 8. The third rotating shaft; 9. The third hammer blade holder; 10. The first driven wheel; 11. The second driven wheel; 12. The first transmission belt; 13. The driving wheel; 14. The second transmission belt; 15. The feeding port; 16. The discharging seat; 17. The partition frame; 18. The partition board; 19. The grinding tooth plate; 20. The through hole; 21. The driving motor. Specific embodiments

[0023] The following further describes the present utility model in conjunction with the embodiments.

[0024] Please refer to Figures 1-4 , the present utility model provides a modular multi-chamber integrated hammer mill, including a first crushing box 1, a second crushing box 2 is arranged below the first crushing box 1, a third crushing box 3 is arranged below the second crushing box 2, a first hammer blade holder 5 is rotatably connected inside the first crushing box 1, a second hammer blade holder 7 is rotatably connected inside the second crushing box 2, a third hammer blade holder 9 is rotatably connected inside the third crushing box 3, a circulating grinding mechanism is arranged between the first crushing box 1 and the second crushing box 2 and between the second crushing box 2 and the third crushing box 3. The circulating grinding mechanism includes a partition board 18, a grinding tooth plate 19 and a through hole 20. Two groups of partition boards 18 are respectively arranged above and below the second crushing box 2, the grinding tooth plate 19 is fixed at the lower end of the partition board 18, and the through hole 20 is opened on the upper end surface of the partition board 18.

[0025] Further, as shown in Figure 1 , Figure 2 and Figure 3 , it is specifically noted that a first rotating shaft 4 is fixedly disposed through the inside of the first hammer blade holder 5, a second rotating shaft 6 is fixedly disposed through the inside of the second hammer blade holder 7, and a third rotating shaft 8 is fixedly disposed through the inside of the third hammer blade holder 9.

[0026] Further, as shown in Figure 3 , it is specifically noted that a first driven wheel 10 is fixedly sleeved on the surface of the first rotating shaft 4, a second driven wheel 11 is fixedly sleeved on the surface of the second rotating shaft 6, and a driving wheel 13 is fixedly sleeved on the surface of the third rotating shaft 8.

[0027] Further, as shown in Figure 1 , Figure 2 and Figure 4 , it is specifically noted that a first transmission belt 12 is disposed between the first driven wheel 10 and the second driven wheel 11, and a second transmission belt 14 is disposed between the second driven wheel 11 and the driving wheel 13.

[0028] Further, as shown in Figure 4 , it is specifically noted that a driving motor 21 is fixed on a supporting plate on one side surface of the third crushing box 3, and one end of the third rotating shaft 8 is fixed on the output end of the driving motor 21.

[0029] Further, as shown in Figure 1 , it is specifically noted that partition frames 17 are fixed on both the upper end surface and the lower end surface of the second crushing box 2, and a partition plate 18 is fixed on the inner wall of the partition frame 17.

[0030] Further, as shown in Figure 1 , it is specifically noted that a through hole 20 is disposed above the adjacent gaps of the grinding tooth plates 19, and two grinding tooth plates 19 are respectively disposed above the second hammer blade holder 7 and the third hammer blade holder 9.

[0031] Further, as shown in Figure 1 , it is specifically noted that a feed inlet 15 is disposed at the upper end of the first crushing box 1, and a discharge seat 16 is disposed below the third crushing box 3.

[0032] This solution has the following working process: Before use, the grains to be crushed are fed into the first crushing box 1 along the feed inlet 15. The first hammer rack 5 inside the first crushing box 1 rotates at a high speed and uses the hammer pieces to crush the grains. When the driving motor 21 drives the third rotating shaft 8 to rotate, through the cooperation of the driving wheel 13, the second driven wheel 11, the first driven wheel 10, the first transmission belt 12 and the second transmission belt 14, it is possible to control the synchronous rotation of the first hammer rack 5, the second hammer rack 7 and the third hammer rack 9. Moreover, the first crushing box 1, the second crushing box 2 and the third crushing box 3 form three consecutive crushing chambers, where the upper-layer hammer pieces can initially crush the material, and after crushing, it is transmitted to the next chamber for further crushing, thereby further improving the crushing effect, increasing efficiency, reducing energy consumption and maintenance costs.

[0033] When the first hammer rack 5, the second hammer rack 7 and the third hammer rack 9 are crushing, the grain material collides with the first hammer rack 5, the second hammer rack 7 and the third hammer rack 9 and then impacts on the grinding tooth plate 19 in the upper grinding area. Since the partition plate 18 is provided with through holes 20 communicating with the upper chamber on its surface, in this way, the grain material can return to the upper chamber through the gaps of the grinding tooth plate 19 under the action of the impact force. This method can form multiple impacts and rebounds, and the auxiliary hammer plates and reinforced hammer pieces can form a grinding and crushing effect. After repeated cycles, the probability of the material being struck and impacted is increased. The circulating grinding mechanism formed by the partition plate 18, the grinding tooth plate 19 and the through holes 20 improves the grinding efficiency and quality, reduces energy consumption and increases efficiency.

[0034] In summary: It is possible to control the synchronous rotation of the first hammer rack 5, the second hammer rack 7 and the third hammer rack 9, and the first crushing box 1, the second crushing box 2 and the third crushing box 3 form three consecutive crushing chambers, where the upper-layer hammer pieces can initially crush the material, and after crushing, it is transmitted to the next chamber for further crushing, thereby further improving the crushing effect, increasing efficiency, reducing energy consumption and maintenance costs; the grain material can collide with the grinding tooth plate 19 under the action of the impact force and return to the upper chamber through the gaps. This method can form multiple impacts and rebounds, and the auxiliary hammer plates and reinforced hammer pieces can form a grinding and crushing effect. After repeated cycles, the probability of the material being struck and impacted is increased. The circulating grinding mechanism formed by the partition plate 18, the grinding tooth plate 19 and the through holes 20 improves the grinding efficiency and quality, reduces energy consumption and increases efficiency.

[0035] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A modular multi-chamber integrated hammer mill, comprising a first crushing box (1), characterized in that: A second pulverizing box (2) is arranged below the first pulverizing box (1), and a third pulverizing box (3) is arranged below the second pulverizing box (2). The first pulverizing box (1) is rotatably connected to a first hammer frame (5), the second pulverizing box (2) is rotatably connected to a second hammer frame (7), and the third pulverizing box (3) is rotatably connected to a third hammer frame (9). A circulating grinding mechanism is arranged between the first pulverizing box (1) and the second pulverizing box (2), and between the second pulverizing box (2) and the third pulverizing box (3). The circulating grinding mechanism comprises a partition plate (18), a grinding tooth plate (19) and a through hole (20). Two groups of the partition plates (18) are arranged above and below the second pulverizing box (2), respectively. The grinding tooth plate (19) is fixed to the lower end of the partition plate (18), and the through hole (20) is opened on the upper end surface of the partition plate (18).

2. A modular multi-chamber integrated hammer mill according to claim 1, characterized in that: A first rotating shaft (4) is fixedly disposed inside the first hammer frame (5), a second rotating shaft (6) is fixedly disposed inside the second hammer frame (7), and a third rotating shaft (8) is fixedly disposed inside the third hammer frame (9).

3. The modular multi-chamber integrated hammer mill according to claim 2, characterized in that: A first driven wheel (10) is sleeved and fixed on the surface of the first rotating shaft (4), a second driven wheel (11) is sleeved and fixed on the surface of the second rotating shaft (6), and a driving wheel (13) is sleeved and fixed on the surface of the third rotating shaft (8).

4. The modular multi-chamber integrated hammer mill according to claim 3, characterized in that: A first transmission belt (12) is arranged between the first driven wheel (10) and the second driven wheel (11), and a second transmission belt (14) is arranged between the second driven wheel (11) and the driving wheel (13).

5. The modular multi-chamber integrated hammer mill according to claim 4, characterized in that: A driving motor (21) is fixed on a support plate on one side surface of the third pulverizing box (3), and one end of the third rotating shaft (8) is fixed on the output end of the driving motor (21).

6. The modular multi-chamber integrated hammer mill according to claim 5, characterized in that: The upper end surface and the lower end surface of the second pulverizing box (2) are both fixed with a partition frame (17), and the partition plate (18) is fixed on the inner wall of the partition frame (17).

7. The modular multi-chamber integrated hammer mill according to claim 6, characterized in that: The through holes (20) are arranged above adjacent gaps of the grinding tooth plates (19), and the two grinding tooth plates (19) are respectively arranged above the second hammer frame (7) and the third hammer frame (9).

8. The modular multi-chamber integrated hammer mill according to claim 7, characterized in that: The upper end of the first pulverizing box (1) is provided with a feeding port (15), and the lower end of the third pulverizing box (3) is provided with a discharge seat (16).