Saw blade spraying hanger structure for diamond wire production line

By designing a diamond wire production wire saw blade spray rack structure using bent parts and springs, the problems of easy damage and low spray efficiency of magnet hanging plates in the prior art are solved, and the rapid clamping and removal of the saw blades, and flexible spraying effects of forward and reverse flip are achieved, which significantly improves the working efficiency.

CN222901462UActive Publication Date: 2025-05-27HENAN HENGDA SUPERHARD MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421762061.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-27
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the existing diamond saw blade spraying production line, magnet hanging plates are prone to demagnetization and damage, which affects production efficiency. It is difficult for traditional hangers to achieve uniform spraying on both sides of both front and reverse during spraying, and the efficiency is low.

Method used

A diamond line production wire saw blade spray hanger structure is designed, which adopts a combination of bent parts and springs. The saw blade is quickly fixed through the clamping structure of the bent parts, and the forward and reverse flips of the saw blade through the drive device to ensure uniform spraying on both sides.

Benefits of technology

This design improves the working efficiency of saw blade spraying, which can be quickly clamped and removed, and is flexible in flip forward and reverse during spraying, solving the problems of easy damage to traditional magnet hanging plates and low spray efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222901462U_ABST
    Figure CN222901462U_ABST
Patent Text Reader

Abstract

The utility model discloses a diamond wire production line saw blade spraying hanging frame structure, which belongs to the technical field of diamond production and comprises a vertical hanging rod, the upper end of the vertical hanging rod is connected with a driving device for driving the vertical hanging rod to rotate, and the side wall of the vertical hanging rod is detachably and fixedly connected with a plurality of transverse supporting rods. A hanging rod is fixedly connected to the side wall of the transverse supporting rod, a bent part is arranged at the outer end of the hanging rod, an upper clamping groove is formed in the upper rod part of the bent part, a lower clamping groove is formed in the lower rod part of the bent part, and the lower clamping groove corresponds to the upper clamping groove. According to the utility model, through the arrangement of the bending parts, a plurality of saw blades are clamped on the hanging rack in a labor-saving and quick manner; and through the arrangement of the driving device, when the saw blade is sprayed, forward and reverse overturning is flexible. And after the saw blade is sprayed, the saw blade can be taken down from the bent part only by being pulled outwards, so that labor is saved, and the working efficiency of spraying the saw blade is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of diamond production, and particularly relates to a spraying hanging rack structure for a saw blade of a diamond wire production line. Background Technique

[0002] The diamond saw blade is also called a PCD saw blade. Taking woodworking cutting as an example, it is compared with a cemented carbide saw blade. The diamond saw blade is a saw blade formed by welding PCD composite diamonds on the saw teeth. The diamond saw blade is widely used in the processing of hard and brittle materials such as concrete, refractory materials, stone, and ceramics. Before leaving the factory, the diamond saw blade needs to be sprayed. In the prior art, the saw blade is fixed by a magnet hanging piece for automatic spraying. However, the magnet hanging piece is prone to demagnetization and damage, which affects the production efficiency. Publication (Announcement) No.: CN213222895U discloses a special hanging rack for a diamond saw blade spraying production line, including a hanging hook, a hanging rack main body, a placement grid, a left fixing block, and a right fixing block. The hanging hook is arranged at the top of the hanging rack main body. The hanging rack main body is divided into several placement grids. The left side of the placement grid is provided with a left fixing block that cooperates with the saw blade, and the right side of the placement is provided with a right fixing block that cooperates with the saw blade. The special hanging rack for the diamond saw blade spraying production line of the utility model uses the left fixing block and the right fixing block to fix and position the diamond saw blade, and can hang and fix 15 diamond saw blades at one time, and can reliably carry out spraying work on the automatic spraying equipment. It is convenient, durable, easy to clean and not easy to damage, and solves the problem that the traditional magnet hanging piece is prone to demagnetization and damage. The hanging rack disclosed in the above patent document can place the saw blade, but the spraying process is not feasible because both the front and back sides need to be sprayed during the spraying process. When spraying the back side in the above patent document, the saw blade needs to be turned over and placed, and the spraying efficiency is also low. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a spraying hanging rack structure for a saw blade of a diamond wire production line, which solves the problems in the above background technique.

[0004] The purpose of the present utility model is achieved as follows: A spraying hanging rack structure for a diamond wire production circular saw blade, which includes a vertical hanging rod. The upper end of the vertical hanging rod is connected to a driving device for driving its rotation. The side wall of the vertical hanging rod is detachably and fixedly connected with a plurality of cross braces. The side wall of the cross brace is fixedly connected with a hanging rod. The outer end of the hanging rod is provided with a bending portion. The upper rod portion of the bending portion is provided with an upper card slot, and the lower rod portion of the bending portion is provided with a lower card slot, and the lower card slot is arranged corresponding to the upper card slot. A spring is arranged between the upper rod portion and the lower rod portion of the bending portion. The upper end of the spring is fixedly connected to the side wall of the upper rod portion, and the lower end of the spring is fixedly connected to the side wall of the lower rod portion. When in use, the saw blade is clamped into the bending portion. When the bending portion is inserted into the middle through hole of the saw blade, the bending portion will be further squeezed and bent again. After the bending portion is bent again, a stress to restore its original state is generated. This secondary stress acts on the side wall of the through hole of the saw blade, enabling the saw blade to be quickly clamped to the bending portion, and it is convenient and fast to place the saw blade on the bending portion. Through the setting of the spring, the spring is used to utilize the spring restoring force to offset the force exerted on the spring when the bending portion bends, so as to protect the bending portion and extend the service life of the bending portion.

[0005] Furthermore, an upper connection groove is opened on the lower side wall of the upper rod portion of the bending portion, and a lower connection groove corresponding to the upper connection groove is opened on the upper side wall of the lower rod portion of the bending portion. The upper end of the spring is fixedly connected inside the upper connection groove, and the lower end of the spring is fixedly connected inside the lower connection groove. Through the setting of the upper connection groove and the lower connection groove, it is used to stably connect the upper and lower ends of the spring between the upper rod portion and the lower rod portion, avoid damage to the spring when the bending portion bends, play a role in protecting the spring, and extend the service life of the spring.

[0006] Furthermore, the driving device includes a motor arranged at the upper end of the vertical hanging rod. The motor is fixedly arranged on the bottom surface of the auxiliary plate, and the output shaft of the motor extends downward. An electric control component is arranged on the side wall of the auxiliary plate, and a hook is fixedly arranged at the upper end of the auxiliary plate. The electric control component includes a power supply. The electric control component is wirelessly connected to a remote controller, and the electric control component is electrically connected to both the power supply and the motor. When in use, after hanging a plurality of saw blades on the bending portion, hang the hook on the upper end of the transmission device, and use the transmission device to convey the hanging rack with the saw blades as a whole into the spraying chamber. In the spraying chamber, the spray gun first sprays one side of a plurality of saw blades, and then controls the motor to start through the remote controller. The motor drives the vertical hanging rod to rotate, and then drives a plurality of saw blades to flip. The spray gun then sprays the other side of a plurality of saw blades. When a plurality of saw blades are clamped on the hanging rack, it is labor-saving and fast. When spraying, the positive and negative flips are flexible. After the saw blades are sprayed, when removing the saw blades from the bending portion, only need to pull outwards, which is labor-saving and easy, greatly improving the working efficiency of saw blade spraying.

[0007] Further, there are five cross braces, and the five cross braces are arranged at equal intervals along the extending direction of the vertical hanging rod; the middle position of the cross brace is fixedly connected to the side wall of the vertical hanging rod by screws or bolts. There are ten hanging rods, and one is vertically and fixedly connected to each end of each cross brace.

[0008] Further, the bent portion is formed by bending downward from the outer end of the hanging rod, and both the upper card slot and the lower card slot are formed by cutting on the outer side wall of the bent portion; both the upper connection slot and the lower connection slot are formed by cutting on the inner side wall of the bent portion.

[0009] The beneficial effects of the present utility model: Through the setting of the bent portion, it is labor-saving and fast to snap multiple saw blades onto the hanger; through the setting of the driving device, when spraying the saw blades, the positive and reverse flips are flexible. After the saw blades are sprayed, when removing the saw blades from the bent portion, only an outward pull is needed, which is labor-saving and easy, greatly improving the working efficiency of saw blade spraying. When in use, the saw blade is snapped into the bent portion. After the bent portion is inserted into the middle through hole of the saw blade, the bent portion will be further squeezed and bent again. After the bent portion is bent again, a stress to restore its original shape is generated. This secondary stress acts on the side wall of the through hole of the saw blade, enabling the saw blade to be quickly snapped onto the bent portion, and it is convenient and fast to place the saw blade on the bent portion. Through the setting of the spring, the spring is used to utilize the spring restoring force to offset the force exerted on the spring when the bent portion is bent, so as to protect the bent portion and extend the service life of the bent portion. Through the setting of the upper connection slot and the lower connection slot, it is used to stably connect the upper and lower ends of the spring between the upper rod portion and the lower rod portion, preventing the spring from being damaged when the bent portion is bent, playing a role in protecting the spring and extending the service life of the spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is the front view structural schematic diagram of the present utility model;

[0011] Figure 2 is the left view structural schematic diagram of the present utility model;

[0012] Figure 3 is the three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 4 is the Figure 3 enlarged view of A in the present utility model.

[0014] In the figure: 1, vertical hanging rod; 2, cross brace; 3, hanging rod; 4, bent portion; 5, upper card slot; 6, lower card slot; 7, spring; 8, lower connection slot; 9, motor; 10, auxiliary plate; 11, hook; 12, saw blade. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The following further describes the present utility model in detail with reference to the accompanying drawings. It should be noted that all orientation terms such as up and down, front and back, left and right in the present utility model do not limit the present utility model, but are only used to more clearly illustrate and explain the present utility model. Embodiment

[0016] As Figures 1-4 shown, this embodiment discloses a spraying hanging rack structure for a diamond wire production saw blade, which includes a vertical suspension rod 1. The upper end of the vertical suspension rod 1 is connected to a driving device for driving its rotation. The side wall of the vertical suspension rod 1 is detachably and fixedly connected with a plurality of cross braces 2. The side wall of the cross brace 2 is fixedly connected with a hanging rod 3. The outer end of the hanging rod 3 is provided with a bending part 4. The upper rod part of the bending part 4 is provided with an upper clamping groove 5, and the lower rod part of the bending part 4 is provided with a lower clamping groove 6, and the lower clamping groove 6 is arranged corresponding to the upper clamping groove 5. A spring 7 is arranged between the upper rod part and the lower rod part of the bending part 4. The upper end of the spring 7 is fixedly connected to the side wall of the upper rod part, and the lower end of the spring 7 is fixedly connected to the side wall of the lower rod part. When in use, the saw blade is clamped into the bending part 4. After the bending part 4 is inserted into the middle through hole of the saw blade, the bending part 4 will be further squeezed and bent again. After the bending part 4 is bent again, a stress to restore its original state is generated. This secondary stress acts on the side wall of the through hole of the saw blade, enabling the saw blade to be quickly clamped on the bending part 4, making it convenient and fast to place the saw blade on the bending part 4. Through the arrangement of the spring 7, the spring 7 is used to utilize the restoring force of the spring 7 to offset the force applied to the spring 7 when the bending part 4 is bent, so as to protect the bending part 4 and extend the service life of the bending part 4. Through the arrangement of the bending part 4, it is labor-saving and fast to clamp multiple saw blades on the hanging rack. Through the arrangement of the driving device, when spraying the saw blade, it can be flexibly turned forward and backward. After the saw blade spraying is completed, when removing the saw blade from the bending part 4, only need to pull it outwards, which is labor-saving and easy, greatly improving the working efficiency of saw blade spraying. Embodiment

[0017] As Figures 1-4As shown in the figure, this embodiment discloses a spraying hanger structure for a diamond wire production circular saw blade, which includes a vertical hanging rod 1. The upper end of the vertical hanging rod 1 is connected to a driving device for driving its rotation. The side wall of the vertical hanging rod 1 is detachably and fixedly connected with a plurality of cross braces 2. The side wall of the cross brace 2 is fixedly connected with a hanging rod 3. The outer end of the hanging rod 3 is provided with a bending part 4. The upper rod part of the bending part 4 is provided with an upper clamping groove 5, and the lower rod part of the bending part 4 is provided with a lower clamping groove 6, and the lower clamping groove 6 is arranged corresponding to the upper clamping groove 5. A spring 7 is arranged between the upper rod part and the lower rod part of the bending part 4. The upper end of the spring 7 is fixedly connected to the side wall of the upper rod part, and the lower end of the spring 7 is fixedly connected to the side wall of the lower rod part. When in use, the saw blade is clamped into the bending part 4. After the bending part 4 is inserted into the middle through hole of the saw blade, the bending part 4 will be further squeezed and bent again. After the bending part 4 is bent again, a stress to restore its original state is generated. This secondary stress acts on the side wall of the through hole of the saw blade, enabling the saw blade to be quickly clamped to the bending part 4, making it convenient and fast to place the saw blade on the bending part 4. Through the setting of the spring 7, the spring 7 is used to utilize the restoring force of the spring 7 to offset the force exerted on the spring 7 when the bending part 4 is bent, so as to protect the bending part 4 and extend the service life of the bending part 4.

[0018] For better effect, the lower side wall of the upper rod part of the bending part 4 is provided with an upper connecting groove, and the upper side wall of the lower rod part of the bending part 4 is provided with a lower connecting groove 8 corresponding to the upper connecting groove. The upper end of the spring 7 is fixedly connected inside the upper connecting groove, and the lower end of the spring 7 is fixedly connected inside the lower connecting groove 8. Through the setting of the upper connecting groove and the lower connecting groove 8, it is used to stably connect the upper and lower ends of the spring 7 between the upper rod part and the lower rod part, avoiding damage to the spring 7 when the bending part 4 is bent, playing a role in protecting the spring 7 and extending the service life of the spring 7.

[0019] For better effect, the driving device includes a motor 9 arranged at the upper end of the vertical hanging rod 1. The motor 9 is fixedly arranged on the bottom surface of the auxiliary plate 10, and the output shaft of the motor 9 extends downward. The side wall of the auxiliary plate 10 is provided with an electric control component, and the upper end of the auxiliary plate 10 is fixedly provided with a hook 11. The electric control component includes a power supply, and the electric control component is wirelessly connected to a remote controller and is electrically connected to both the power supply and the motor 9. When in use, after hanging a plurality of saw blades on the bending part 4, the hook 11 is hung on the upper end of the transmission device, and the transmission device is used to convey the hanger with the saw blades as a whole into the spraying chamber. In the spraying chamber, the spray gun first sprays one side of the plurality of saw blades, and then the motor 9 is started by controlling the remote controller. The motor 9 drives the vertical hanging rod 1 to rotate, thereby driving the plurality of saw blades to flip, and then the spray gun sprays the other side of the plurality of saw blades. When a plurality of saw blades are clamped to the hanger, it is labor-saving and fast. During spraying, the positive and negative flips are flexible. After the saw blades are sprayed, when removing the saw blades from the bending part 4, only an outward pull is needed, which is labor-saving and easy, greatly improving the working efficiency of saw blade spraying. Embodiment

[0020] As Figures 1-4 shown, this embodiment discloses a spraying hanging rack structure for a diamond wire production saw blade, which includes a vertical hanging rod 1. The upper end of the vertical hanging rod 1 is connected to a driving device for driving its rotation. A plurality of cross braces 2 are detachably and fixedly connected to the side wall of the vertical hanging rod 1. A hanging rod 3 is fixedly connected to the side wall of the cross brace 2. A bending portion 4 is provided at the outer end of the hanging rod 3. An upper card slot 5 is provided on the upper rod portion of the bending portion 4, and a lower card slot 6 is provided on the lower rod portion of the bending portion 4, and the lower card slot 6 is arranged corresponding to the upper card slot 5; A spring 7 is arranged between the upper rod portion and the lower rod portion of the bending portion 4. The upper end of the spring 7 is fixedly connected to the side wall of the upper rod portion, and the lower end of the spring 7 is fixedly connected to the side wall of the lower rod portion. When in use, the saw blade is clamped into the bending portion 4. After the bending portion 4 is inserted into the middle through hole of the saw blade, the bending portion 4 will be further squeezed and bent again. After the bending portion 4 is bent again, a stress to restore its original state is generated. This secondary stress acts on the side wall of the through hole of the saw blade, enabling the saw blade to be quickly clamped to the bending portion 4, making it convenient and fast to place the saw blade on the bending portion 4. Through the arrangement of the spring 7, the spring 7 is used to utilize the restoring force of the spring 7 to offset the force exerted on the spring 7 when the bending portion 4 is bent, so as to protect the bending portion 4 and extend the service life of the bending portion 4.

[0021] For better effect, an upper connection groove is formed on the lower side wall of the upper rod portion of the bending portion 4, and a lower connection groove 8 corresponding to the upper connection groove is formed on the upper side wall of the lower rod portion of the bending portion 4; The upper end of the spring 7 is fixedly connected inside the upper connection groove, and the lower end of the spring 7 is fixedly connected inside the lower connection groove 8. Through the arrangement of the upper connection groove and the lower connection groove 8, it is used to stably connect the upper and lower ends of the spring 7 between the upper rod portion and the lower rod portion, avoiding damage to the spring 7 when the bending portion 4 is bent, playing a role in protecting the spring 7 and extending the service life of the spring 7.

[0022] For better effect, the driving device includes a motor 9 arranged at the upper end of the vertical suspension rod 1. The motor 9 is fixedly arranged on the bottom surface of the auxiliary plate 10, and the output shaft of the motor 9 extends downward. An electric control component is arranged on the side wall of the auxiliary plate 10, and a lifting hook 11 is fixedly arranged at the upper end of the auxiliary plate 10. The electric control component includes a power supply. The electric control component is wirelessly connected to a remote controller and is electrically connected to both the power supply and the motor 9. When in use, after hanging a plurality of saw blades on the bending part 4, hang the lifting hook 11 on the upper end of the conveying device, and use the conveying device to convey the hanging rack with the saw blades as a whole into the spraying chamber. In the spraying chamber, the spray gun first sprays one side of the plurality of saw blades, and then controls the motor 9 to start through the remote controller. The motor 9 drives the vertical suspension rod 1 to rotate, thereby driving the plurality of saw blades to flip. Then the spray gun sprays the other side of the plurality of saw blades. When the plurality of saw blades are clamped on the hanging rack, it is labor-saving and fast. During spraying, the positive and negative flips are flexible. After the saw blades are sprayed, when removing the saw blades from the bending part 4, only need to pull outwards, which is labor-saving and easy, greatly improving the working efficiency of saw blade spraying.

[0023] For better effect, there are five cross braces 2, and the five cross braces 2 are arranged at equal intervals along the extending direction of the vertical suspension rod 1; the middle position of the cross brace 2 is fixedly connected to the side wall of the vertical suspension rod 1 by screws or bolts. There are ten hanging rods 3, and one is vertically fixedly connected to each end of each cross brace 2.

[0024] For better effect, the bending part 4 is formed by bending the outer end of the hanging rod 3 downward. Both the upper clamping groove 5 and the lower clamping groove 6 are formed by cutting on the outer side wall of the bending part 4; both the upper connecting groove and the lower connecting groove 8 are formed by cutting on the inner side wall of the bending part 4.

[0025] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A diamond wire production line saw blade spraying rack structure, comprising a vertical suspension rod, the upper end of which is connected to a driving device for driving the vertical suspension rod to rotate, characterized in that: The side wall of the vertical suspension rod is detachably fixedly connected with multiple cross bracing rods, and the side wall of the cross bracing rod is fixedly connected with a hanging rod. The outer end of the hanging rod is provided with a bending portion, the upper rod portion of the bending portion is provided with an upper clamping groove, and the lower rod portion of the bending portion is provided with a lower clamping groove, and the lower clamping groove is provided corresponding to the upper clamping groove; a spring is provided between the upper rod portion and the lower rod portion of the bending portion, the upper end of the spring is fixedly connected to the side wall of the upper rod portion, and the lower end of the spring is fixedly connected to the side wall of the lower rod portion.

2. The diamond wire production line saw blade spraying rack structure according to claim 1, characterized in that: An upper connecting groove is provided on the lower side wall of the upper rod portion of the bending portion, and a lower connecting groove corresponding to the upper connecting groove is provided on the upper side wall of the lower rod portion of the bending portion; the upper end of the spring is fixedly connected inside the upper connecting groove, and the lower end of the spring is fixedly connected inside the lower connecting groove.

3. The diamond wire production line saw blade spraying rack structure according to claim 1, characterized in that: The driving device includes a motor arranged at the upper end of the vertical suspension rod, the motor is fixedly arranged on the bottom surface of the auxiliary plate, and the output shaft of the motor extends downward, the side wall of the auxiliary plate is provided with an electric control component, and the upper end of the auxiliary plate is fixedly provided with a hook.

4. The diamond wire production line saw blade spraying rack structure according to claim 3, characterized in that: The electric control component comprises a power supply, the electric control component is wirelessly connected to a remote controller, and the electric control component is electrically connected to the power supply and the motor.

5. The diamond wire production line saw blade spraying rack structure according to claim 1, characterized in that: There are five transverse braces, and the five transverse braces are arranged at equal intervals along the extending direction of the vertical suspension rod; the middle position of the transverse brace is fixedly connected to the side wall of the vertical suspension rod by screws or bolts.

6. The diamond wire production line saw blade spraying rack structure according to claim 5, characterized in that: There are ten hanging rods, and one is vertically fixedly connected at both ends of each cross brace.

7. The diamond wire production line saw blade spraying rack structure according to claim 2, characterized in that: The bending portion is formed by bending the outer end of the hanging rod downward, and the upper clamping groove and the lower clamping groove are both formed by cutting the outer wall of the bending portion; the upper connecting groove and the lower connecting groove are both formed by cutting the inner wall of the bending portion.

Citation Information

Patent Citations

  • Special hanger for diamond saw blade spraying production line

    CN213222895U