Dyeing device for metal part manufacturing
By designing an automatic invasion dyeing device, using motor-driven automatic sliding mechanism and spiral heating wire and other technologies, the problem of manual operation of existing dyeing devices is solved, and automated dyeing and uniform dyeing are achieved.
Patent Information
- Application Number
- CN202422326459.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing dyeing device requires manual placement of the basket with parts into the paint pool, which is time-consuming and labor-intensive and cannot guarantee the consistent speed and angle of each immersion, resulting in uneven dyeing.
An automatic invasion dyeing device is designed, including an automatic invasion dyeing assembly and part air-drying assembly. The screw is driven by a motor to rotate, and the slot limit plate and pulley block slide, so as to realize the automatic placement and lifting of the part basket, and use a spiral heating wire and an air pump to improve dyeing uniformity, and finally air-dry with a fan.
The automatic dyeing process without manual operation is realized, saving manpower and time, ensuring the consistent angle of each immersion and leaving the paint liquid, and ensuring uniform dyeing.
Smart Images

Figure CN222901557U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing devices, in particular to a dyeing device for manufacturing metal parts. Background Art
[0002] Various metal parts used in machining, such as machine tool parts and construction machinery parts, etc. In production and manufacturing, in order to improve the corrosion resistance and identifiability of parts, dyeing treatment will be carried out, so a dyeing device will be used to color the parts.
[0003] When the existing dyeing device is in use, it is necessary for workers to put the basket containing parts into the paint pool for dipping and coloring. This is not only time-consuming and laborious, but also cannot ensure that the speed and angle of the basket immersed in the paint pool are exactly the same each time, which may lead to uneven dyeing and affect the final dyeing effect.
[0004] Therefore, it is urgently necessary to set up a structure that can automatically put the basket containing parts into the paint liquid, so that the parts can be evenly colored without manual operation, solving the problem that it is time-consuming and laborious for the device to manually put the part basket into the paint pool for coloring. Content of the Utility Model
[0005] In order to overcome the problem that when the dyeing device is in use, it is necessary for workers to put the basket containing parts into the paint pool for dipping and coloring, which is not only time-consuming and laborious, but also cannot ensure that the speed and angle of the basket immersed in the paint pool are exactly the same each time, which may lead to uneven dyeing and affect the final dyeing effect.
[0006] The technical solution of the utility model is: a dyeing device for manufacturing metal parts, including a device housing, a paint injection tank, an automatic immersion dyeing component, a top support plate and a part air-drying component; a paint injection tank is arranged inside the device housing; an automatic immersion dyeing component is arranged inside the device housing; a top support plate is fixedly connected to the upper end of the device housing; a part air-drying component is arranged at the lower end of the top support plate; the automatic immersion dyeing component includes a limit guiding groove, a pulley block, a connecting middle frame plate and a through groove limiting plate; a limit guiding groove is arranged on the inner wall of the device housing; a pulley block is slidably connected inside the limit guiding groove; a connecting middle frame plate is rotatably connected to the side end of the pulley block; a through groove limiting plate is sleeved on the outer end of the pulley block.
[0007] Preferably, during the use of the dyeing device, the motor in the automatic immersion dyeing component drives the lead screw to rotate, thereby driving the movable sleeve to drive the through groove limiting plate to move. The through groove limiting plate can push the inner pulley block to slide in the limiting guide groove opened on the inner wall of the device housing. Through the high and low trend of the limiting guide groove inside the device, it drives the part placement basket to enter the paint injection groove inside the device housing to immerse the parts contained therein. And after dyeing is completed, the part placement basket can be lifted from the paint injection groove, without manual operation, saving a lot of manpower and time, and can ensure that the angle of each intrusion and departure from the paint liquid is the same, ensuring the uniformity of dyeing. And the cylinder in the part air drying component can drive the lower connecting synchronization plate to move up and down, so that the lifting rod can move synchronously. When the lifting rod is inserted into the connecting sleeve above the part placement basket and lifted, it is close to the upper fan, and the wind generated by the fan is used to dry the parts, ensuring that the paint adheres to the parts.
[0008] Preferably, the automatic immersion dyeing component further includes an insertion cylinder, an insertion block, a part placement basket, a chute, a slider, a spiral heating wire, an air pump, a transmission ring plate, a jet port, an edge splicing plate, a motor, a lead screw, a movable sleeve and an L-shaped fixing plate; an insertion cylinder is fixedly connected to the inner wall of the connecting middle frame plate; an insertion block is slidably connected inside the insertion cylinder; the upper end of the insertion block is fixedly connected to the part placement basket.
[0009] Preferably, a chute is opened at the side end of the through groove limiting plate; a slider is fixedly connected to the side end of the connecting middle frame plate; the slider is slidably connected inside the chute; a spiral heating wire is arranged on the inner wall of the bottom end of the device housing; an air pump is installed at the bottom end of the device housing; the output end of the air pump is connected to the transmission ring plate through a pipeline.
[0010] Preferably, the transmission ring plate is installed on the inner wall of the bottom end of the device housing; a jet port is installed at the upper end of the transmission ring plate; an edge splicing plate is fixedly connected to the side end of the device housing; a motor is installed at the side end of the edge splicing plate.
[0011] Preferably, the output shaft of the motor passes through the edge splicing plate and is fixedly connected to the lead screw; the outer end of the lead screw is threadedly connected to the movable sleeve; the upper end of the movable sleeve is fixedly connected to the L-shaped fixing plate; the L-shaped fixing plate is fixedly connected to the side end of the through groove limiting plate.
[0012] Preferably, the part air drying component includes a fan, a cylinder, a connecting synchronization plate, a lifting rod and a connecting sleeve; a fan is installed at the upper end of the top support plate; a cylinder is installed at the upper end of the top support plate.
[0013] Preferably, the output end of the cylinder passes through the top support plate and is fixedly connected to the connecting synchronization plate; the side end of the connecting synchronization plate is fixedly connected to the lifting rod; a connecting sleeve is installed at the upper end of the part placement basket.
[0014] The beneficial effects of the present utility model:
[0015] During the use of the dyeing device, the motor drives the lead screw to rotate, thereby driving the movable sleeve to drive the through groove limiting plate to move. The through groove limiting plate can push the inner pulley block to slide in the limiting guide groove opened on the inner wall of the device housing. Through the high and low trend of the limiting guide groove inside the device, it drives the part placement basket to enter the paint injection groove inside the device housing and immerse the parts installed inside it. And after dyeing is completed, the part placement basket can be lifted from the paint injection groove without manual operation, saving a lot of manpower and time, and ensuring that the angle of each intrusion and departure from the paint liquid is consistent, which can ensure the uniformity of dyeing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure shows a three-dimensional structural schematic diagram of the dyeing device of the present utility model;
[0017] Figure 2 The figure shows a three-dimensional structural schematic diagram of the through groove limiting plate of the dyeing device of the present utility model;
[0018] Figure 3 The figure shows the Figure 2 local enlarged three-dimensional structural schematic diagram of part A in the present utility model;
[0019] Figure 4 The figure shows a three-dimensional structural schematic diagram of the air jet port of the dyeing device of the present utility model;
[0020] Figure 5 The figure shows a three-dimensional structural schematic diagram of the air pump of the dyeing device of the present utility model;
[0021] Figure 6 The figure shows a three-dimensional structural schematic diagram of the lifting rod of the dyeing device of the present utility model.
[0022] Description of the reference numerals: 1, device housing; 2, paint injection groove; 3, top support plate; 101, limiting guide groove; 102, pulley block; 103, connecting middle frame plate; 104, through groove limiting plate; 105, insertion cylinder; 106, insertion block; 107, part placement basket; 108, chute; 109, slider; 110, spiral heating wire; 111, air pump; 112, transmission ring plate; 113, air jet port; 114, edge splicing plate; 115, motor; 116, lead screw; 117, movable sleeve; 118, L-shaped fixing plate; 301, fan; 302, cylinder; 303, connecting synchronizing plate; 304, lifting rod; 305, connecting sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The present utility model will be further described below with reference to the drawings and embodiments.
[0024] Please refer toFigures 1-6 , the present utility model provides an embodiment: a dyeing device for manufacturing metal parts, which includes a device housing 1, a paint injection tank 2, an automatic immersion dyeing assembly, a top support plate 3, and a part air-drying assembly; a paint injection tank 2 is provided inside the device housing 1; an automatic immersion dyeing assembly is arranged inside the device housing 1; a top support plate 3 is fixedly connected to the upper end of the device housing 1; a part air-drying assembly is arranged at the lower end of the top support plate 3; the automatic immersion dyeing assembly includes a limit guiding groove 101, a pulley clamping block 102, a connecting middle frame plate 103, and a through groove limiting plate 104; a limit guiding groove 101 is provided on the inner wall of the device housing 1; a pulley clamping block 102 is slidably connected inside the limit guiding groove 101; a connecting middle frame plate 103 is rotatably connected to the side end of the pulley clamping block 102; a through groove limiting plate 104 is sleeved on the outer end of the pulley clamping block 102.
[0025] Please refer to Figures 2-5, in this embodiment, the automatic immersion dyeing assembly further includes an insertion cylinder 105, an insertion block 106, a part placement basket 107, a chute 108, a slider 109, a spiral heating wire 110, an air pump 111, a transmission ring plate 112, a jet port 113, an edge splicing plate 114, a motor 115, a lead screw 116, a movable sleeve 117, and an L-shaped fixing plate 118; an insertion cylinder 105 is fixedly connected to the inner wall of the connecting middle frame plate 103; an insertion block 106 is slidably connected inside the insertion cylinder 105; the upper end of the insertion block 106 is fixedly connected to a part placement basket 107, and the part placement basket 107 can place the parts to be dyed into the subsequent paint injection tank 2. A chute 108 is provided at the side end of the through slot limiting plate 104; a slider 109 is fixedly connected to the side end of the connecting middle frame plate 103; the slider 109 is slidably connected inside the chute 108; a spiral heating wire 110 is provided on the inner bottom wall of the device housing 1; an air pump 111 is installed at the bottom end of the device housing 1; the output end of the air pump 111 is connected to a transmission ring plate 112 through a pipeline. The chute 108 and the slider 109 can make the part placement basket 107 move more smoothly during the up and down lifting movement. The transmission ring plate 112 can evenly distribute the gas generated by the air pump 111 to each jet port 113. The transmission ring plate 112 is installed on the inner bottom wall of the device housing 1; a jet port 113 is installed at the upper end of the transmission ring plate 112; an edge splicing plate 114 is fixedly connected to the side end of the device housing 1; a motor 115 is installed at the side end of the edge splicing plate 114. The motor 115 can drive the lead screw 116 to rotate, thereby driving the external movable sleeve 117 to perform a reciprocating lateral movement. The output shaft of the motor 115 passes through the edge splicing plate 114 and is fixedly connected to the lead screw 116; the outer end of the lead screw 116 is threadedly connected to the movable sleeve 117; the upper end of the movable sleeve 117 is fixedly connected to an L-shaped fixing plate 118; the L-shaped fixing plate 118 is fixedly connected to the side end of the through slot limiting plate 104. The L-shaped fixing plate 118 can move the through slot limiting plate 104, thereby driving the pulley block 102 to be toggled and limiting it.
[0026] Please refer to Figure 6 , in this embodiment, the part air drying assembly includes a fan 301, a cylinder 302, a connecting synchronous plate 303, a lifting rod 304, and a connecting sleeve 305; a fan 301 is installed at the upper end of the top support plate 3; a cylinder 302 is installed at the upper end of the top support plate 3. The output end of the cylinder 302 passes through the top support plate 3 and is fixedly connected to a connecting synchronous plate 303; a lifting rod 304 is fixedly connected to the side end of the connecting synchronous plate 303; a connecting sleeve 305 is installed at the upper end of the part placement basket 107. The cylinder 302 drives the connecting synchronous plate 303 to move, so that after the lifting rod 304 is inserted into the connecting sleeve 305, it can be lifted, facilitating the subsequent air drying of the parts by the fan 301.
[0027] When working, first, the motor 115 drives the lead screw 116 to rotate, thereby driving the movable sleeve 117 to drive the through slot limit plate 104 to move. The through slot limit plate 104 can push the inner pulley block 102 to slide in the limit guiding slot 101 opened on the inner wall of the device housing 1. Through the high and low trend of the limit guiding slot 101 inside the device, it drives the part placement basket 107 to enter the paint injection slot 2 inside the device housing 1 to immerse the parts contained therein. And after dyeing is completed, the part placement basket 107 can be lifted from the paint injection slot 2 without manual operation, saving a large amount of manpower and time, and ensuring that the angle of each intrusion and departure from the paint liquid is the same, which can ensure the uniformity of dyeing;
[0028] Then, the spiral heating wire 110 can heat the paint liquid inside the paint injection slot 2 to facilitate coloring the parts. At the same time, the air pump 111 makes the air jet port 113 blow air into the paint injection slot 2. By generating bubbles inside the paint liquid, and using the tiny impact force generated on the surface of the metal parts during the rising process of the bubbles, the paint can better contact the parts, improving the uniformity of dyeing.
[0029] Finally, the air cylinder 302 can drive the lower connecting synchronizing plate 303 to move up and down, so that the lifting rod 304 can move synchronously. When the lifting rod 304 is inserted into the connecting sleeve 305 above the part placement basket 107 and lifted, it is close to the upper fan 301, and the wind generated by the fan 301 is used to air-dry the parts to ensure that the paint adheres to the parts.
[0030] Through the above steps, there is a structure that can automatically place the basket containing parts into the paint liquid. Without manual operation, the parts can be evenly colored. The pulley block 102 slides in the limit guiding slot 101 opened on the inner wall of the device housing 1. By using the high and low trend of the limit guiding slot 101 inside the device, it drives the part placement basket 107 to enter the paint injection slot 2 inside the device housing 1 to immerse the parts contained therein. And after dyeing is completed, the part placement basket 107 can be lifted from the paint injection slot 2 without manual operation, saving a large amount of manpower and time, and ensuring that the angle of each intrusion and departure from the paint liquid is the same, which can ensure the uniformity of dyeing.
[0031] The above has described the embodiments of the present invention in detail with reference to the drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. A dyeing device for metal parts manufacturing, comprising a device housing (1); characterized in that: The device also comprises a paint injection groove (2), an automatic immersion dyeing component, a top support frame plate (3) and a parts air-drying component; a paint injection groove (2) is provided inside the device housing (1); an automatic immersion dyeing component is arranged inside the device housing (1); the top support frame plate (3) is fixedly connected to the upper end of the device housing (1); the parts air-drying component is arranged at the lower end of the top support frame plate (3); the automatic immersion dyeing component comprises a limited position guide groove (101), a pulley block (102), a connecting middle frame plate (103) and a through-groove limit plate (104); the inner wall of the device housing (1) is provided with a limited position guide groove (101); a pulley block (102) is slidably connected inside the limited position guide groove (101); a side end of the pulley block (102) is rotatably connected to the connecting middle frame plate (103); and a through-groove limit plate (104) is sleeved on the outer end of the pulley block (102).
2. A dyeing device for metal parts manufacturing according to claim 1, characterized in that: The automatic immersion dyeing component also includes an insert tube (105), an insert block (106), a parts placement basket (107), a slide groove (108), a slider (109), a spiral heating wire (110), an air pump (111), a transmission ring plate (112), an air jet (113), an edge splicing plate (114), a motor (115), a screw rod (116), a movable sleeve (117) and an L-shaped fixing plate (118); the insert tube (105) is fixedly connected to the inner wall of the connecting middle frame plate (103); the insert block (106) is slidably connected inside the insert tube (105); and the parts placement basket (107) is fixedly connected to the upper end of the insert block (106).
3. A dyeing device for metal parts manufacturing according to claim 2, characterized in that: A slide groove (108) is provided at the side end of the through groove limit plate (104); a slider (109) is fixedly connected to the side end connected to the middle frame plate (103); the slider (109) is slidably connected to the inside of the slide groove (108); a spiral heating wire (110) is provided on the inner wall of the bottom end of the device casing (1); an air pump (111) is installed at the bottom end of the device casing (1); and the output end pipeline of the air pump (111) is connected to a transmission ring plate (112).
4. A dyeing device for metal parts manufacturing according to claim 3, characterized in that: The transmission ring plate (112) is mounted on the inner wall of the bottom end of the device casing (1); an air jet (113) is mounted on the upper end of the transmission ring plate (112); an edge splicing plate (114) is fixedly connected to the side end of the device casing (1); and a motor (115) is mounted on the side end of the edge splicing plate (114).
5. A dyeing device for metal parts manufacturing according to claim 4, characterized in that: The output shaft of the motor (115) passes through the edge splicing plate (114) and is fixedly connected to a screw rod (116); the outer end of the screw rod (116) is threadedly connected to a movable sleeve (117); the upper end of the movable sleeve (117) is fixedly connected to an L-shaped fixing plate (118); and the L-shaped fixing plate (118) is fixedly connected to the side end of the through-slot limiting plate (104).
6. A dyeing device for metal parts manufacturing according to claim 1, characterized in that: The parts air drying assembly comprises a fan (301), a cylinder (302), a connecting synchronizing plate (303), a lifting rod (304) and a connecting sleeve (305); the fan (301) is installed at the upper end of the top supporting frame plate (3); and the cylinder (302) is installed at the upper end of the top supporting frame plate (3).
7. A dyeing device for metal parts manufacturing according to claim 6, characterized in that: The output end of the cylinder (302) passes through the top support frame plate (3) and is fixedly connected to a connecting synchronous plate (303); a lifting rod (304) is fixedly connected to the side end of the connecting synchronous plate (303); and a connecting sleeve (305) is installed at the upper end of the part placement basket (107).