Dust removal equipment for cleaning base plate

By designing a dust removal equipment for substrate cleaning including a fixing frame, a dust removal box, a dust adhesive film, a placement frame, a collection box, a suction filter assembly and a locking mechanism, the damage and dust scattering caused by manual operation of substrate dust removal in the prior art has been solved, and the improvement of automated dust removal and environmental sanitation has been achieved.

CN222902037UActive Publication Date: 2025-05-27HUBEI KAGA ELECTRONICS LTD
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Patent Information

Application Number
CN202421420854.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-27
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The dust removal work of existing substrates mainly relies on manual operations, which can easily lead to substrate damage and dust scattering and polluting the environment.

Method used

A dust removal equipment for substrate cleaning is designed, including a fixing rack, dust removal box, dust adhesive film, placing rack, collection box, suction filter assembly and locking mechanism, so as to achieve centralized collection and cleaning of dust through automated intake diversion and suction filtering processes.

Benefits of technology

Automatic dust removal of the substrate is realized, avoiding the problems of damage to the substrate during manual cleaning and dust scattering and polluting the environment, and improving work efficiency and environmental sanitation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dust removal equipment for cleaning substrates, which comprises a fixing frame, self-locking rollers are fixedly connected to the bottom surface of the fixing frame, a dust removal box is fixedly connected to the top surface of the fixing frame, a dust sticking film is fixedly connected to the inner wall of the dust removal box, and the dust sticking film is fixedly connected with the top surface of the fixing frame. The door opening and closing assembly is opened to place the substrate above the placing frame, compressed air is shunted through the air inlet shunting mechanism and then blown to the lower substrate to remove dust, dust is blocked and adsorbed through a dust sticking film, and meanwhile the suction filtering assembly is started to suck dust through a box cover and a corrugated pipe to filter and collect the dust. The locking mechanism is opened, the box cover is separated from the collecting box through expansion and contraction of the corrugated pipe, the suction filtering assembly can be taken out for dust cleaning work, the aim of conveniently and automatically cleaning and collecting the dust of the substrate is achieved, and the situation that the substrate is prone to being collided and damaged in the taking process due to manual cleaning of the dust of the substrate is avoided. And dust flies everywhere to pollute the workshop environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of substrate cleaning, in particular to a dust removal device for substrate cleaning. Background Technique

[0002] A substrate is the basic material for manufacturing a PCB. Generally, a substrate is a copper-clad laminate. In the manufacturing of single-sided and double-sided printed boards, hole processing, electroless copper plating, electroplating copper, etching, etc. are selectively carried out on the copper-clad laminate to obtain the required circuit pattern. During the production process and storage process of the substrate, dust will inevitably accumulate on the surface. Therefore, before substrate processing, dust removal work needs to be carried out on the substrate surface.

[0003] At present, the existing substrate dust removal work is usually carried out manually. Workers need to hold the substrate and an air spray gun, and use air flow injection to remove the dust on the substrate surface. However, during the dust removal process of manually holding the substrate, it is easy to collide and cause damage to the substrate, and the dust removed by air flow injection will fly around, thus polluting the working workshop environment. Content of the Utility Model

[0004] Based on the above description, the utility model provides a dust removal device for substrate cleaning, which is used to solve the problems raised in the above background technique.

[0005] The technical solution for the utility model to solve the above technical problems is as follows:

[0006] A dust removal device for substrate cleaning includes a fixing frame. The bottom surface of the fixing frame is fixedly connected with self-locking rollers. The top surface of the fixing frame is fixedly connected with a dust removal box. The inner wall of the dust removal box is fixedly connected with a dust sticking film, and the dust sticking film is fixedly connected with the top surface of the fixing frame. The inner wall of the dust removal box is fixedly connected with a placing rack. The inner wall of the fixing frame is fixedly connected with a collection box. The top surface of the collection box is lapped with a box cover. The inner wall of the box cover is fixedly connected with a corrugated pipe, and the air inlet end of the corrugated pipe is fixedly connected with the inner wall of the fixing frame. The inner wall of the collection box is fixedly connected with an ion generator. A locking mechanism is arranged on the surface of the box cover. A suction and filtration component is arranged on the left side of the collection box. An air inlet shunt mechanism is arranged inside the dust removal box. A switch door component is arranged on the front surface of the dust removal box.

[0007] On the basis of the above technical solution, the utility model can be further improved as follows.

[0008] Further, the locking mechanism is composed of a hook plate and a buckle lock. The hook plate is fixedly connected with the surface of the box cover. The buckle lock is fixedly connected with the surface of the collection box, and the buckle lock is lapped with the inner wall of the hook plate.

[0009] Further, the suction and filtration assembly consists of a fan, a limit frame, a gasket, a fixed frame, and a dust collection cloth bag. The fan is fixedly connected to the left side of the collection box, and the air inlet end of the fan is fixedly connected to the inner wall of the collection box. The limit frame is fixedly connected to the inner wall of the collection box. The gasket is fixedly connected to the top surface of the limit frame. The fixed frame is slidably connected to the inner wall of the collection box and abuts against the top surface of the gasket. The dust collection cloth bag is fixedly connected to the inner wall of the fixed frame.

[0010] Further, the air intake diversion mechanism consists of an intake pipe and a diversion cover. The intake pipe is fixedly connected to the inner wall of the dust removal box, and the diversion cover is fixedly connected to the inner wall of the dust removal box.

[0011] Further, the switch door assembly consists of a hinge, a visible door, and a door lock. The hinge is fixedly connected to the front of the dust removal box. The visible door is hinged to the dust removal box through the hinge. The door lock is fixedly connected to the inner wall of the visible door.

[0012] Further, the dust removal box is rectangular and made of metal material.

[0013] Further, the number of the hook plates is multiple, and the multiple hook plates are all located on the surface of the box cover.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects:

[0015] For the dust removal device for cleaning the substrate, open the switch door assembly, place the substrate above the placement rack, blow the compressed air shunted by the air intake diversion mechanism downward to the substrate below to remove dust, block and adsorb the dust through the dust sticking film. At the same time, start the suction and filtration assembly to suck and filter the dust through the box cover and the corrugated pipe for collection. When there is too much dust, open the locking mechanism to assist the box cover to separate from the collection box through the expansion and contraction of the corrugated pipe, and then the suction and filtration assembly can be taken out for dust cleaning work; the goal of facilitating automatic cleaning and collection of the dust on the substrate is achieved, avoiding the problems that the substrate is easily damaged by collision during the taking process and the dust scatters everywhere to pollute the workshop environment due to manual cleaning of the dust on the substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of a dust removal device for cleaning a substrate provided by an embodiment of the present utility model;

[0017] Figure 2 is Figure 1 the enlarged schematic diagram at A in

[0018] Figure 3 is Figure 1 the internal sectional view in

[0019] Figure 4 is Figure 3Enlarged schematic view at position B in [the figure];

[0020] Figure 5 It is Figure 3 Enlarged schematic view at position C in [the figure];

[0021] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0022] 1. Fixed frame; 2. Self-locking roller; 3. Dust removal box; 4. Dust sticking film; 5. Placing rack; 6. Collection box; 7. Box cover; 8. Bellows; 9. Ion generator; 10. Hook plate; 11. Buckle lock; 12. Fan; 13. Limit frame; 14. Sealing gasket; 15. Fixed frame; 16. Dust collection cloth bag; 17. Intake pipe; 18. Shunt cover; 19. Hinge; 20. Visual door; 21. Door lock. Specific embodiments

[0023] For ease of understanding of this application, the following will provide a more comprehensive description of this application with reference to the relevant attached drawings. Embodiments of this application are shown in the attached drawings. However, this application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this application more thorough and comprehensive.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the description of this application in this specification are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0025] It can be understood that spatial relationship terms such as "under", "below", "lower", "beneath", "above", "upper", etc. can be used herein to describe the relationship between an element or feature shown in the figure and other elements or features. It should be understood that in addition to the orientation shown in the figure, spatial relationship terms also include different orientations of the device during use and operation. For example, if the device in the attached drawing is flipped, an element or feature described as "under other elements" or "beneath it" or "under it" will be oriented "above" other elements or features. Therefore, the exemplary terms "under" and "below" can include both the upper and lower orientations. In addition, the device can also include other orientations (such as rotating 90 degrees or other orientations), and the spatial description terms used herein are accordingly interpreted.

[0026] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediate element. In the following embodiments, "connection", if there is an electrical signal or data transfer between the connected circuits, modules, units, etc., should be understood as "electrical connection", "communication connection", etc.

[0027] As used herein, the singular forms "a", "an" and "the" may also include the plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "comprising", "including" or "having", etc., specify the presence of the stated features, wholes, steps, operations, components, parts or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts or combinations thereof.

[0028] As Figures 1-5 As shown, a dust removal device for substrate cleaning includes a fixing frame 1. A self-locking roller 2 is fixedly connected to the bottom surface of the fixing frame 1. A dust removal box 3 is fixedly connected to the top surface of the fixing frame 1. The dust removal box 3 is rectangular in shape and is made of a metal material. The dust removal box 3 made of a metal material has higher strength, is not easily deformed or damaged due to collision during use, and is not easily deformed due to air pressure after intake and exhaust, increasing the service life. A dust sticking film 4 is fixedly connected to the inner wall of the dust removal box 3 and is fixedly connected to the top surface of the fixing frame 1. A placement rack 5 is fixedly connected to the inner wall of the dust removal box 3. A collection box 6 is fixedly connected to the inner wall of the fixing frame 1. A box cover 7 is lapped on the top surface of the collection box 6. A bellows 8 is fixedly connected to the inner wall of the box cover 7, and the air inlet end of the bellows 8 is fixedly connected to the inner wall of the fixing frame 1. An ion generator 9 is fixedly connected to the inner wall of the collection box 6. A locking mechanism is arranged on the surface of the box cover 7. A suction and filtration assembly is arranged on the left side of the collection box 6. An air intake shunting mechanism is arranged inside the dust removal box 3. A switch door assembly is arranged on the front surface of the dust removal box 3. The switch door assembly is composed of a hinge 19, a visible door 20 and a door lock 21. The hinge 19 is fixedly connected to the front surface of the dust removal box 3. The visible door 20 is hingedly installed on the dust removal box 3 through the hinge 19. The door lock 21 is fixedly connected to the inner wall of the visible door 20 and is used to open and close the dust removal box 3, facilitating blocking the dust from flying around and at the same time facilitating observing the dust removal state of the substrate.

[0029] The air intake shunting mechanism is composed of an air inlet pipe 17 and a shunting cover 18. The air inlet pipe 17 is fixedly connected to the inner wall of the dust removal box 3. The shunting cover 18 is fixedly connected to the inner wall of the dust removal box 3 and is used to connect compressed air, facilitating the shunting work of the compressed air, increasing the dust blowing range of the substrate and improving the dust cleaning efficiency. The suction and filtration assembly is composed of a fan 12, a limit frame 13, a sealing gasket 14, a fixing frame 15 and a dust collection cloth bag 16. The fan 12 is fixedly connected to the left side of the collection box 6, and the air inlet end of the fan 12 is fixedly connected to the inner wall of the collection box 6. The limit frame 13 is fixedly connected to the inner wall of the collection box 6. The sealing gasket 14 is fixedly connected to the top surface of the limit frame 13. The fixing frame 15 is slidably connected to the inner wall of the collection box 6 and is lapped on the top surface of the sealing gasket 14. The dust collection cloth bag 16 is fixedly connected to the inner wall of the fixing frame 15 and is used to suck dust, facilitating the filtration and centralized collection of dust, and at the same time facilitating centralized cleaning after too much dust is collected.

[0030] The locking mechanism consists of a hook plate 10 and a buckle lock 11. The hook plate 10 is fixedly connected to the surface of the box cover 7, and the buckle lock 11 is fixedly connected to the surface of the collection box 6. The buckle lock 11 is lapped with the inner wall of the hook plate 10 to lock and connect the collection box 6 and the box cover 7, facilitating the provision of a downward pulling force to the box cover 7 and improving the sealing performance between the box cover 7 and the collection box 6. The number of hook plates 10 is multiple, and the multiple hook plates 10 are all located on the surface of the box cover 7, used to connect multiple buckle locks 11, improving the installation stability of the box cover 7 and facilitating the provision of a stable downward pulling force to the box cover 7. All electrical components mentioned in the text are electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control purposes.

[0031] During use: First, unlock the door lock 21 and rotate the visible door 20 open through the hinge 19. Place the substrate to be cleaned above the placement rack 5, reset the visible door 20, connect the intake pipe 17 to compressed air. The compressed air enters the shunt cover 18 through the intake pipe 17, and after being shunted by the shunt cover 18, blows downward onto the substrate, thus removing the dust on the substrate surface. The dust scatters in the dust removal box 3 and is blocked and adsorbed by the dust sticking film 4. At the same time, start the blower 12 to suck the air inside the collection box 6. After the inside of the collection box 6 is in a negative pressure state, it sucks the air and dust inside the dust removal box 3 through the box cover 7 and the bellows 8. After the dust enters the collection box 6, it is filtered and collected by the dust collection cloth bag 16. Turn on the ion generator 9 to generate negative ions in the collection box 6 to purify and sterilize the dust. When there is too much dust in the dust collection cloth bag 16, unlock the buckle lock 11 to disengage the lapping state with the hook plate 10, and use the telescopic bellows 8 to assist the box cover 7 to disengage from the collection box 6, then the fixing frame 15 and the dust collection cloth bag 16 can be taken out for dust cleaning work.

[0032] In summary, for this dust removal equipment for substrate cleaning, open the switch door assembly and place the substrate above the placement rack 5. Compressed air is shunted by the intake air shunting mechanism and blows downward onto the substrate to remove dust. The dust is blocked and adsorbed by the dust sticking film 4. At the same time, start the suction and filtration assembly to suck and filter the dust through the box cover 7 and the bellows 8. When there is too much dust, open the locking mechanism and use the telescopic bellows 8 to assist the box cover 7 to disengage from the collection box 6, then the suction and filtration assembly can be taken out for dust cleaning work, achieving the goal of facilitating the automatic cleaning and collection of substrate dust, avoiding the problems that the substrate is easily damaged by collision during the taking process and the dust scatters everywhere and pollutes the workshop environment due to manual cleaning of the substrate dust, and is used to solve the problems raised in the above-mentioned background technology.

[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A dust removal device for cleaning a substrate, comprising a fixing frame, characterized in that: The bottom surface of the fixed frame is fixedly connected with a self-locking roller, the top surface of the fixed frame is fixedly connected with a dust removal box, the inner wall of the dust removal box is fixedly connected with a sticky film, and the sticky film is fixedly connected to the top surface of the fixed frame, the inner wall of the dust removal box is fixedly connected with a placement rack, the inner wall of the fixed frame is fixedly connected with a collecting box, the top surface of the collecting box is overlapped with a box cover, the inner wall of the box cover is fixedly connected with a bellows, and the air inlet end of the bellows is fixedly connected to the inner wall of the fixed frame, the inner wall of the collecting box is fixedly connected with an ion generator, the surface of the box cover is provided with a locking mechanism, the left side of the collecting box is provided with a suction filter assembly, the inside of the dust removal box is provided with an air intake diversion mechanism, and the front of the dust removal box is provided with a switch door assembly.

2. A dust removal device for cleaning a substrate according to claim 1, characterized in that: The locking mechanism consists of a hook plate and a buckle lock, the hook plate is fixedly connected to the surface of the box cover, the buckle lock is fixedly connected to the surface of the collection box, and the buckle lock overlaps the inner wall of the hook plate.

3. The dust removal device for cleaning a substrate according to claim 1, characterized in that: The suction filtering assembly consists of a fan, a limiting frame, a sealing gasket, a fixed frame and a dust collecting bag. The fan is fixedly connected to the left side of the collecting box, and the air inlet end of the fan is fixedly connected to the inner wall of the collecting box, the limiting frame is fixedly connected to the inner wall of the collecting box, the sealing gasket is fixedly connected to the top surface of the limiting frame, the fixed frame is slidably connected to the inner wall of the collecting box, and the fixed frame overlaps the top surface of the sealing gasket, and the dust collecting bag is fixedly connected to the inner wall of the fixed frame.

4. The dust removal device for cleaning a substrate according to claim 1, characterized in that: The air intake diversion mechanism is composed of an air intake pipe and a diversion cover. The air intake pipe is fixedly connected to the inner wall of the dust removal box, and the diversion cover is fixedly connected to the inner wall of the dust removal box.

5. The dust removal device for cleaning a substrate according to claim 1, characterized in that: The switch door assembly consists of a hinge, a visual door and a door lock. The hinge is fixedly connected to the front of the dust removal box, the visual door is hingedly installed on the dust removal box through the hinge, and the door lock is fixedly connected to the inner wall of the visual door.

6. The dust removal device for cleaning a substrate according to claim 1, characterized in that: The dust removal box is rectangular and is made of metal material.

7. The dust removal device for cleaning a substrate according to claim 2, characterized in that: There are multiple hook plates, and all of the hook plates are located on the surface of the box cover.