Z-shaped guide arm forming mechanism

By combining the design of an inclined surface mold and a guide arm forming special machine, the problem that the Z-shaped guide arm forming mechanism in the prior art is unable to produce guide arms with a height of more than 150mm, and the forming of a 340mm guide arm is achieved, meeting production needs.

CN222902363UActive Publication Date: 2025-05-27CHINA FAW GRP LIAOYANG AUTOMOBILE STEEL PLATE SPRING FACTORY
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Patent Information

Application Number
CN202421796956.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing Z-shaped guide arm forming mechanism cannot produce Z-shaped guide arms with a height of more than 150mm because the workpiece is subjected to a right-hand pulling force when the molding height is greater than 150mm, and the workpiece cannot be formed.

Method used

A forming mechanism including the upper left mold pad, the upper right mold pad, the upper left mold, the upper middle mold and the upper right mold are designed. The surfaces in contact with the workpiece are inclined and connected to the guide arm forming special machine by bolts. The tension force is decomposed into friction and pressure to ensure that the workpiece can be formed stably at a height higher than 150mm.

Benefits of technology

The zigzag guide arm with a height of 340mm is achieved, which meets production needs and expands the product production range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Z-shaped guide arm forming mechanism and relates to a guide arm forming mechanism. The Z-shaped guide arm forming mechanism is mainly designed for solving the problem that an existing guide arm forming mechanism cannot produce high Z-shaped guide arms. The middle upper die is connected to a middle pressing head on the upper portion of the special guide arm forming machine through a bolt, the left upper die cushion block and the right upper die cushion block are connected to a left pressing head and a right pressing head on the upper portion of the special guide arm forming machine through bolts respectively, and the lower surfaces of the left upper die cushion block, the right upper die cushion block and the middle die gradually incline upwards from left to right. The left upper die and the right upper die are respectively connected with the left upper die cushion block and the right upper die cushion block through bolts; the left lower die cushion block and the right lower die cushion block are connected to the special guide arm forming machine through bolts, the upper surface of the left lower die cushion block and the upper surface of the right lower die cushion block gradually incline upwards from left to right, and the left lower die and the right lower die are connected to the left lower die cushion block and the right lower die cushion block through bolts respectively. The Z-shaped guide arm pressing device has the advantage of being capable of pressing high Z-shaped guide arms.
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Description

Technical Field:

[0001] The utility model relates to a forming mechanism for a guiding arm, in particular to a forming mechanism for a Z-shaped guiding arm. Background Art:

[0002] The existing forming mechanism for a Z-shaped guiding arm includes three upper molds and two lower molds. The three upper molds are respectively a left upper mold 100, a middle upper mold 200, and a right upper mold 300. The two lower molds are respectively a left lower mold 400 and a right lower mold 500. The left lower mold and the right lower mold form a Z shape.

[0003] Among them, the lower surfaces of the left upper mold and the middle upper mold are higher than the lower surface of the right upper mold, and the upper surface of the left lower mold is higher than the upper surface of the right lower mold. The three upper molds are respectively connected to three lower pressing heads on the upper part of a special guiding arm forming machine through bolts, and the two lower molds are respectively connected to the working table surface on the lower part of the guiding arm special machine through bolts.

[0004] When forming the guiding arm, the workpiece is placed on the left lower mold, the middle upper mold presses down, then the left upper mold presses down to hold the workpiece, and finally the right upper mold presses down to press the workpiece into a Z shape.

[0005] This kind of forming mechanism can only produce Z-shaped guiding arms with a maximum height of 150 mm. With the development and upgrade of products, the current maximum height of Z-shaped guiding arms is 340 mm, and the existing equipment cannot produce Z-shaped guiding arms with a large height. The reason is that: the lower surfaces of the left upper mold, the middle upper mold, and the right upper mold are all flat, and the upper surfaces of the left lower mold and the right lower mold are also all flat. When the workpiece is formed, it is subjected to a pulling force to the right, and the left upper mold, the middle upper mold, and the left lower mold provide a frictional force to the left to fix the workpiece. When the forming height is greater than 150 mm, the frictional force is insufficient, and the workpiece rotates when the right upper mold presses down, so it cannot be formed and cannot meet the production requirements. Summary of the Invention:

[0006] The technical problem to be solved by the utility model is to provide a forming mechanism for a Z-shaped guiding arm, which can press Z-shaped guiding arms with a height of 340 mm to meet the production requirements.

[0007] The purpose of the utility model is realized as follows: It includes a left upper mold spacer and a right upper mold spacer, and also includes a left upper mold, a middle upper mold, and a right upper mold;

[0008] The upper surfaces of the left upper mold spacer, the right upper mold spacer, and the middle upper mold all have a first groove recessed downward;

[0009] Among them, the middle upper die is connected to the middle punch head on the upper part of the special machine for forming guide arms through bolts, and the first groove on the upper surface of the middle upper die is matched with the convex block on the middle punch head on the upper part of the special machine for forming guide arms;

[0010] The left upper die cushion block is connected to the left punch head on the upper part of the special machine for forming guide arms through bolts, and the first groove on the upper surface of the left upper die cushion block is matched with the convex block on the left punch head on the upper part of the special machine for forming guide arms; the right upper die cushion block is connected to the right punch head on the upper part of the special machine for forming guide arms through bolts, and the first groove on the upper surface of the right upper die cushion block is matched with the convex block on the right punch head on the upper part of the special machine for forming guide arms; that is, each convex block is respectively inserted into the corresponding first groove.

[0011] The lower surface of the left upper die cushion block slopes upward gradually from left to right, and the lower surface of the right upper die cushion block also slopes upward gradually from left to right; the first convex blocks protruding downward are fixed on the lower surfaces of the left upper die cushion block and the right upper die cushion block;

[0012] Second grooves recessed downward are provided in the middle of the upper surfaces of the left upper die and the right upper die. The position of the second groove of the left upper die corresponds to the position of the first convex block of the left upper die cushion block, and the position of the second groove of the right upper die corresponds to the position of the first convex block of the right upper die cushion block;

[0013] The upper surface of the left upper die is attached to the lower surface of the left upper die cushion block and the first convex block of the left upper die cushion block is inserted into the second groove of the left upper die. The upper surface of the right upper die is attached to the lower surface of the right upper die cushion block and the first convex block of the right upper die cushion block is inserted into the second groove of the right upper die. The left upper die is connected to the left upper die cushion block through bolts, and the right upper die is connected to the right upper die cushion block through bolts. After the left upper die and the right upper die are connected to their respective die cushion blocks, their lower surfaces are all inclined with the left side lower and the right side higher;

[0014] The lower surface of the middle die slopes upward gradually from left to right.

[0015] It further includes a left lower die cushion block and a right lower die cushion block. Third grooves are provided on the lower surfaces of the left lower die cushion block and the right lower die cushion block. The left lower die cushion block and the right lower die cushion block are both connected to the workbench surface of the special machine for forming guide arms through bolts, and the convex blocks on the workbench surface of the special machine for forming guide arms are respectively inserted into the third grooves of the left lower die cushion block and the right lower die cushion block;

[0016] The upper surfaces of the said left lower die cushion block and right lower die cushion block slope upward gradually from left to right. Second convex blocks extending upward are fixed on the upper surfaces of the left lower die cushion block and the right lower die cushion block. Fourth grooves matching the second convex blocks of the left lower die cushion block and the right lower die cushion block are provided on the lower surfaces of the left lower die and the right lower die;

[0017] The second convex block of the lower left die cushion is inserted into the fourth groove of the lower left die, and the second convex block of the lower right die cushion is inserted into the fourth groove of the lower right die. The lower left die is connected to the lower left die cushion by bolts, and the lower right die is connected to the lower right die cushion by bolts. After the lower left die and the lower right die are connected to their respective die cushions, their upper surfaces are inclined with the left side lower and the right side higher.

[0018] The working table surface heights of the special forming machine for guide arms are inconsistent. The lower left die cushion is connected to the part with a larger working table surface height, and the lower right die cushion is connected to the part with a smaller working table surface height. After the lower left die and the lower right die are installed, they are adapted to the shape of the Z-shaped guide arm.

[0019] The advantages of the present utility model are as follows: Place the straight workpiece on the lower left die, press down the middle upper die, then press down the upper left die, and finally press down the upper right die to press the straight workpiece into a Z shape. Since the surfaces of each die in contact with the workpiece are all inclined, when the workpiece is formed, it still receives a pulling force to the right, but this pulling force is decomposed into a frictional force and a pressure. In this way, the frictional forces provided by the upper left die, the middle die, and the lower left die are sufficient to fix the workpiece, and a Z-shaped guide arm with a pressing height of 340 mm is pressed, increasing the product production range and meeting the production requirements. Description of the Drawings:

[0020] Figure 1 is a schematic structural view of the present utility model;

[0021] Figure 2 is a schematic structural view of the upper left die cushion of the present utility model;

[0022] Figure 3 is a schematic structural view of the upper right die cushion of the present utility model;

[0023] Figure 4 is a schematic structural view of the upper left die of the present utility model;

[0024] Figure 5 is a schematic structural view of the middle upper die of the present utility model;

[0025] Figure 6 is a schematic structural view of the upper right die of the present utility model;

[0026] Figure 7 is a schematic structural view of the lower left die cushion of the present utility model;

[0027] Figure 8 is a schematic structural view of the lower right die cushion of the present utility model;

[0028] Figure 9 is a schematic structural view of the lower left die of the present utility model;

[0029] Figure 10 is a schematic structural view of the lower right mold of the present utility model;

[0030] Figure 11 is a schematic structural view of a Z-shaped guide arm forming mechanism in the prior art. Specific embodiments:

[0031] The following will further describe the present utility model in conjunction with Figures 1-10 ;

[0032] It includes a left upper mold pad 1 and a right upper mold pad 2, and also includes a left upper mold 3, an intermediate upper mold 4, and a right upper mold 5;

[0033] The upper surfaces of the left upper mold pad, the right upper mold pad, and the intermediate upper mold all have a first groove 6 recessed downward;

[0034] Among them, the intermediate upper mold is connected to the intermediate punch on the upper part of the guide arm forming special machine 9 by bolts, and the first groove on the upper surface of the intermediate upper mold cooperates with the convex block on the intermediate punch on the upper part of the guide arm forming special machine;

[0035] The left upper mold pad is connected to the left punch on the upper part of the guide arm forming special machine by bolts, and the first groove on the upper surface of the left upper mold pad cooperates with the convex block on the left punch on the upper part of the guide arm forming special machine. The right upper mold pad is connected to the right punch on the upper part of the guide arm forming special machine by bolts, and the first groove on the upper surface of the right upper mold pad cooperates with the convex block on the right punch on the upper part of the guide arm forming special machine; that is, each convex block is inserted into the corresponding first groove.

[0036] The lower surface of the left upper mold pad gradually slopes upward from left to right, and the lower surface of the right upper mold pad also gradually slopes upward from left to right; the lower surfaces of the left upper mold pad and the right upper mold pad are both fixed with a first convex block 7 protruding downward;

[0037] The middle parts of the upper surfaces of the left upper mold and the right upper mold are both provided with a second groove 8 recessed downward. The position of the second groove of the left upper mold corresponds to the position of the first convex block of the left upper mold pad, and the position of the second groove of the right upper mold corresponds to the position of the first convex block of the right upper mold pad;

[0038] The upper surface of the upper left mold is attached to the lower surface of the upper left mold pad, and the first convex block of the upper left mold pad is inserted into the second groove of the upper left mold. The upper surface of the upper right mold is attached to the lower surface of the upper right mold pad, and the first convex block of the upper right mold pad is inserted into the second groove of the upper right mold. The upper left mold is connected to the upper left mold pad by bolts, and the upper right mold is connected to the upper right mold pad by bolts. After the upper left mold and the upper right mold are connected to their respective mold pads, their lower surfaces are inclined with the left side lower and the right side higher.

[0039] The lower surface of the middle mold slopes upward gradually from left to right.

[0040] It further includes a lower left mold pad 13 and a lower right mold pad 14. The lower surfaces of the lower left mold pad and the lower right mold pad both have a third groove 10. The lower left mold pad and the lower right mold pad are both connected to the workbench surface of the special guiding arm forming machine by bolts, and the convex blocks on the workbench surface of the special guiding arm forming machine are respectively inserted into the third grooves of the lower left mold pad and the lower right mold pad.

[0041] The upper surfaces of the described lower left mold pad and the lower right mold pad slope upward gradually from left to right. The upper surfaces of the lower left mold pad and the lower right mold pad are both fixed with second convex blocks 11 extending upward. The lower surfaces of the lower left mold 15 and the lower right mold 16 are both provided with fourth grooves 12 matching the second convex blocks of the lower left mold pad and the lower right mold pad.

[0042] The second convex block of the lower left mold pad is inserted into the fourth groove of the lower left mold. The second convex block of the lower right mold pad is inserted into the fourth groove of the lower right mold. The lower left mold is connected to the lower left mold pad by bolts, and the lower right mold is connected to the lower right mold pad by bolts. After the lower left mold and the lower right mold are connected to their respective mold pads, their upper surfaces are inclined with the left side lower and the right side higher.

[0043] The height of the workbench surface of the special guiding arm forming machine is inconsistent. The lower left mold pad is connected to the part with a larger height of the workbench surface, and the lower right mold pad is connected to the part with a smaller height of the workbench surface. The lower left mold and the lower right mold are adapted to the shape of the Z-shaped guiding arm after installation.

[0044] The above is only the preferred embodiment of the present utility model, and does not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be included in the patent protection scope of the present utility model by the same token.

Claims

1. The Z-shaped guide arm forming mechanism is characterized by: It comprises an upper left mold cushion block (1) and an upper right mold cushion block (2), and also comprises an upper left mold (3), an upper middle mold (4), and an upper right mold (5); The upper surface of the left upper mold pad, the upper surface of the right upper mold pad and the upper surface of the middle upper mold all have a first groove (6) recessed downwards; The middle upper mold is connected to the middle pressure head on the upper part of the guide arm forming machine (9) by bolts, and the first groove on the upper surface of the middle upper mold matches the convex block on the middle pressure head on the upper part of the guide arm forming machine; The upper left mold pad is connected to the left pressure head on the upper part of the guide arm forming machine by bolts, and the first groove on the upper surface of the upper left mold pad matches with the convex block on the left pressure head on the upper part of the guide arm forming machine, and the upper right mold pad is connected to the right pressure head on the upper part of the guide arm forming machine by bolts, and the first groove on the upper surface of the upper right mold pad matches with the convex block on the right pressure head on the upper part of the guide arm forming machine; that is, each convex block is respectively inserted into the corresponding first groove; The lower surface of the upper left mold pad gradually tilts upward from left to right, and the lower surface of the upper right mold pad also gradually tilts upward from left to right; the lower surfaces of the upper left mold pad and the upper right mold pad are both fixed with a first protruding block (7) protruding downward; A second groove (8) recessed downward is provided in the middle of the upper surface of the upper left mold and the upper surface of the upper right mold, wherein the position of the second groove of the upper left mold corresponds to the position of the first protrusion of the cushion block of the upper left mold, and the position of the second groove of the upper right mold corresponds to the position of the first protrusion of the cushion block of the upper right mold; The upper surface of the upper left mold is attached to the lower surface of the upper left mold pad, and the first protrusion of the upper left mold pad is inserted into the second groove of the upper left mold; the upper surface of the upper right mold is attached to the lower surface of the upper right mold pad, and the first protrusion of the upper right mold pad is inserted into the second groove of the upper right mold; the upper left mold is connected to the upper left mold pad by bolts, and the upper right mold is connected to the upper right mold pad by bolts; after the upper left mold and the upper right mold are connected to their respective mold pads, their lower surfaces are inclined with the left lower and the right higher; The lower surface of the middle mold gradually tilts upward from left to right; It also includes a left lower mold pad (13) and a right lower mold pad (14), the lower surfaces of the left lower mold pad and the right lower mold pad both having a third groove (10), the left lower mold pad and the right lower mold pad both being connected to the working table of the guide arm forming machine by bolts, and the protrusions on the working table of the guide arm forming machine are respectively inserted into the third grooves of the left lower mold pad and the right lower mold pad; The upper surfaces of the lower left mold pad and the lower right mold pad are gradually inclined upward from left to right, and the upper surfaces of the lower left mold pad and the lower right mold pad are fixed with a second protrusion (11) extending upward, and the lower surfaces of the lower left mold (15) and the lower right mold (16) are provided with a fourth groove (12) matching the second protrusion of the lower left mold pad and the lower right mold pad; The second protrusion of the lower left mold pad is inserted into the fourth groove of the lower left mold, and the second protrusion of the lower right mold pad is inserted into the fourth groove of the lower right mold. The lower left mold is connected to the lower left mold pad by bolts, and the lower right mold is connected to the lower right mold pad by bolts. After the lower left mold and the lower right mold are connected to their respective mold pads, their upper surfaces are inclined with the left lower and the right higher.