Stator and rotor iron core self-lamination high-speed stamping die
By introducing a vacuum cleaner system and a servo motor-driven cleaning mechanism into the stator rotor core stamping mold, the mold wear problem caused by iron chip residue is solved and the production quality is improved.
Patent Information
- Application Number
- CN202421771163.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-25
AI Technical Summary
After the stamping of the existing stator rotor core stamping molds are easily broken, resulting in mold wear and reducing production quality.
A high-speed stamping mold with a stator core self-riveting riveting is designed, equipped with a vacuum cleaner system, drives the rotating ring and bracket through a servo motor, cleans the inner wall of the mold seat, and sucks debris through the vacuum cleaner to achieve cleaning of the inner wall of the mold.
Effectively clean the iron filing residues on the inner wall of the mold, avoid wear, and improve the production quality of iron core workpieces.
Smart Images

Figure CN222902433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a self-stacked riveting high-speed stamping die for stator and rotor cores. Background Art
[0002] The stator and rotor core is the core component inside the motor. It is used to increase the magnetic flux of the inductor coil to achieve the maximum conversion of electromagnetic power. When making the stator and rotor core, a stamping die is needed. The material is stamped continuously at high speed through the stamping machine and the stamping die. Multiple material sheets are stacked together and fixed together by riveting to form the stator and rotor core.
[0003] After the existing stator and rotor cores are stamped, a lot of iron filings will be generated in the die groove. If they are not cleaned in time, when the stator and rotor cores are stamped next time, they are easy to rub against the materials and cause wear, which will reduce the production quality of the stator and rotor cores. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a high-speed stamping die for self-stack riveting of stator and rotor cores.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed stamping die for self-stack riveting of stator and rotor cores, comprising a processing table, a die base is provided at the upper end of the processing table, a first lifter is provided above the die base, a pressure plate is provided at the output end of the first lifter, a bottom plate is provided at the bottom of the die base, a second motor and a dust collector are fixedly arranged on one side of the die base, a third lifter is fixedly arranged at the output end of the second motor, a support plate is fixedly arranged at the output end of the third lifter, a dust suction plate is fixedly arranged at one end of the support plate, a plurality of dust suction holes are provided at the lower end of the dust suction plate, a rotating ring is rotatably arranged on the outer wall of the dust suction plate, a bracket is provided at the lower end of the rotating ring, bristles are provided on the outer wall of the bracket, a first motor is fixedly arranged on one side of the dust suction plate, a driving wheel is provided at the output end of the first motor, the driving wheel is meshed with the rotating ring, a transfer tube is provided at the upper end of the dust suction plate, and the transfer tube is connected with the dust suction end of the dust collector through a duct.
[0008] Furthermore, the present invention is improved in that both the first motor and the second motor are servo motors.
[0009] Furthermore, the utility model has the following improvements: the support plate is fixed to the output end of the third lifter by screws.
[0010] In order to facilitate the removal of the workpiece in the mold base, the utility model has the following improvements: the processing table is provided with a cavity below the bottom plate, a second lifter is fixedly provided at the lower end of the processing table, and a lifting rod capable of passing through the cavity is provided at the output end of the second lifter.
[0011] Furthermore, the present invention is improved in that the first lifter adopts a hydraulic cylinder, and the second lifter and the third lifter both adopt telescopic cylinders.
[0012] Furthermore, the present invention is improved in that the rotating ring and the bracket are both made of metal.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a high-speed stamping die for self-stack riveting of stator and rotor cores, which has the following beneficial effects:
[0015] The self-stacked riveting high-speed stamping die for the stator and rotor core starts the first motor, which can cause the driving wheel to drive the rotating ring to rotate, so that the bracket can rotate inside the die base, and then the bracket can provide a cleaning effect on the inner wall of the die base. During this process, the vacuum cleaner is started to generate suction at the dust collection hole, and the debris cleaned by the bracket can be sucked into the vacuum cleaner through the adapter tube, which is convenient for timely cleaning of the inner wall of the die base and can improve the production quality of the core workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a top view of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0018] Figure 3 For this utility model Figure 1 The main view;
[0019] Figure 4 It is a schematic diagram of the structure of the hollow cavity of the utility model;
[0020] In the figure: 1, processing table; 2, mold base; 3, bottom plate; 4, first lifter; 5, pressure plate; 6, second lifter; 7, cavity; 8, dust suction plate; 9, first motor; 10, driving wheel; 11, rotating ring; 12, bracket; 13, second motor; 14, support plate; 15, dust collector; 16, duct. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model is a stator and rotor core self-stack riveting high-speed stamping die, comprising a processing table 1, a die base 2 is arranged at the upper end of the processing table 1, a first lifter 4 is arranged above the die base 2, a pressing plate 5 is arranged at the output end of the first lifter 4, a bottom plate 3 is arranged at the bottom of the die base 2, a second motor 13 and a vacuum cleaner 15 are fixedly arranged on one side of the die base 2, a third lifter is fixedly arranged at the output end of the second motor 13, a support plate 14 is fixedly arranged at the output end of the third lifter, and one side of the support plate 14 is provided with a pressure plate 5, and a pressure plate 5 is arranged at the output end of the first lifter 4. A dust collecting plate 8 is fixedly arranged at the end, a plurality of dust collecting holes are arranged at the lower end of the dust collecting plate 8, a rotating ring 11 is rotatably arranged on the outer wall of the dust collecting plate 8, a bracket 12 is arranged at the lower end of the rotating ring 11, and bristles are arranged on the outer wall of the bracket 12, a first motor 9 is fixedly arranged at one side of the dust collecting plate 8, a driving wheel 10 is arranged at the output end of the first motor 9, and the driving wheel 10 is meshed with the rotating ring 11, a transfer tube is arranged at the upper end of the dust collecting plate 8, and the transfer tube is connected with the dust collecting end of the vacuum cleaner 15 through a conduit 16;
[0023] In this embodiment, the core workpiece to be stamped is placed in the die base 2, and the first lifter 4 is started, so that the pressing plate 5 can stamp the core workpiece. When the core workpiece is stamped, it can be taken out of the die base 2.
[0024] First, start the third lifter so that the support plate 14 drives the dust suction plate 8 to rise to the specified position, and then start the second motor 13 so that the support plate 14 drives the dust suction plate 8 to rotate to the top of the mold base 2, and then the dust suction plate 8 is lowered so that the bracket 12 is in the mold base 2, and the bristles on the bracket 12 will contact the inner wall of the mold base 2. Start the first motor 9, which can make the driving wheel 10 drive the rotating ring 11 to rotate, so that the bracket 12 can rotate inside the mold base 2, and then the bracket 12 can provide a cleaning effect for the inner wall of the mold base 2. In this process, start the vacuum cleaner 15, which can generate suction at the dust suction hole, and can suck the debris cleaned by the bracket 12 into the vacuum cleaner 15 through the adapter tube, so as to facilitate the timely cleaning of the inner wall of the mold base 2 and improve the production quality of the core workpiece. The principle of the vacuum cleaner 15 is the same as that of the household vacuum cleaner 15, and there is no need to describe it too much here.
[0025] In this embodiment, both the first motor 9 and the second motor 13 are servo motors.
[0026] In this embodiment, the support plate 14 is fixed to the output end of the third lifter by screws, and the screw fixing method has the advantage of convenient assembly.
[0027] In this embodiment, the processing table 1 is provided with a cavity 7 located below the base plate 3, and a second lifter 6 is fixedly arranged at the lower end of the processing table 1. The output end of the second lifter 6 is provided with a lifting rod that can penetrate the cavity 7. When the iron core workpiece is stamped, the second lifter 6 is started, which can enable the lifter to provide an upward force to the iron core workpiece in the mold base 2, and can eject the iron core workpiece in the mold base 2, so that the iron core workpiece can be easily unloaded.
[0028] Furthermore, the first lifter 4 adopts a hydraulic cylinder, and the second lifter 6 and the third lifter both adopt a telescopic cylinder.
[0029] Furthermore, the rotating ring 11 and the bracket 12 are both made of metal, and the rotating ring 11 and the bracket 12 can be made of stainless steel.
[0030] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A high-speed stamping die for self-stack riveting of stator and rotor cores, comprising a processing table (1), a die base (2) is provided at the upper end of the processing table (1), a first lifter (4) is provided above the die base (2), a pressing plate (5) is provided at the output end of the first lifter (4), and the characteristics are: A bottom plate (3) is provided at the bottom of the mold base (2); a second motor (13) and a dust collector (15) are fixedly arranged on one side of the mold base (2); a third lifter is fixedly arranged at the output end of the second motor (13); a support plate (14) is fixedly arranged at the output end of the third lifter; a dust collecting plate (8) is fixedly arranged at one end of the support plate (14); a plurality of dust collecting holes are arranged at the lower end of the dust collecting plate (8); a rotating ring (11) is rotatably arranged on the outer wall of the dust collecting plate (8); a bracket (12) is arranged at the lower end of the rotating ring (11); bristles are arranged on the outer wall of the bracket (12); a first motor (9) is fixedly arranged on one side of the dust collecting plate (8); a driving wheel (10) is arranged at the output end of the first motor (9); the driving wheel (10) is meshed with the rotating ring (11); a transfer pipe is arranged at the upper end of the dust collecting plate (8); the transfer pipe is connected to the dust collecting end of the dust collector (15) through a conduit (16).
2. The self-stack riveting high-speed stamping die for stator and rotor cores according to claim 1, characterized in that: The first motor (9) and the second motor (13) are both servo motors.
3. The self-stack riveting high-speed stamping die for stator and rotor cores according to claim 2, characterized in that: The support plate (14) is fixed to the output end of the third lifter by means of screws.
4. The self-stack riveting high-speed stamping die for stator and rotor cores according to claim 3, characterized in that: The processing table (1) is provided with a cavity (7) located below the bottom plate (3); a second lifter (6) is fixedly arranged at the lower end of the processing table (1); and a lifting rod capable of penetrating the cavity (7) is provided at the output end of the second lifter (6).
5. The self-stack riveting high-speed stamping die for stator and rotor cores according to claim 4, characterized in that: The first lifter (4) adopts a hydraulic cylinder, and the second lifter (6) and the third lifter both adopt telescopic cylinders.
6. The self-stack riveting high-speed stamping die for stator and rotor cores according to claim 5, characterized in that: The rotating ring (11) and the bracket (12) are both made of metal.