Inner chamfer machining equipment for plastic pipe joint
By designing an inner chamfer processing equipment for plastic pipe joints, the clamping mechanism and the milling mechanism can be used to achieve one-time processing of inner chamfers at both ends of plastic pipe joints, the problem of low production efficiency in the prior art is solved and the processing convenience is improved.
Patent Information
- Application Number
- CN202422307545.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-09-21
AI Technical Summary
In the prior art, the wall thickness of the inner chamfered structure of the plastic pipe joint is thin, making it difficult to complete in one-time by injection molding, and requires secondary processing, resulting in low production efficiency.
An inward chamfering processing equipment for plastic pipe joints including a control cabinet, a machine, a processing cover, a clamping mechanism and a milling mechanism is designed. The plastic pipe joints are fixed through a clamping mechanism, and two milling mechanisms are used to perform inward chamfering milling from both sides.
The inward chamfering at both ends of the plastic pipe joint is realized, which simplifies the clamping process and improves processing convenience and production efficiency.
Smart Images
Figure CN222902723U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machining equipment, and particularly relates to an inner chamfering processing device for a plastic pipe joint. Background Art
[0002] Plastic pipe joints are mainly used to connect two plastic pipes to achieve a longer transmission distance. The connection end of the traditional plastic pipe joint is a flat end. When the end of the plastic pipe is inserted into the inner wall of the plastic pipe joint for connection, since the plastic pipe and the plastic pipe joint need to be sealed after connection, the outer diameter of the plastic pipe and the inner diameter of the plastic pipe joint adopt an interference fit. It is not easy for the plastic pipe to be directly inserted into the plastic pipe joint. It is necessary to use a hot melt device to heat and soften the connection ends of the plastic pipe and the plastic pipe joint, and then butt the two.
[0003] In the prior art, in order to enable the plastic pipe and the plastic pipe joint to be quickly connected, the connection end of the plastic pipe joint is provided with an inner chamfer structure. Through the guiding action of the inner chamfer, it is easier for the plastic pipe to be inserted into the plastic pipe joint to achieve the quick connection of the two. However, the wall thickness of the inner chamfer structure in the plastic pipe joint is relatively thin, and it is easy to have product defects during the injection molding with the plastic pipe joint. Therefore, it is very difficult to be injection molded in one time by injection molding. It is necessary to form a traditional plastic pipe joint by injection molding, and then obtain the inner chamfer structure by secondary processing at the connection end of the plastic pipe joint. It is necessary to provide an inner chamfering processing device for the plastic pipe joint. Summary of the Utility Model
[0004] In order to overcome the deficiencies of the prior art, the utility model provides an inner chamfering processing device for a plastic pipe joint.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0006] An inner chamfering processing device for a plastic pipe joint includes a control cabinet, a machine table, a processing cover, a clamping mechanism for fixedly clamping the plastic pipe joint, and a milling mechanism for milling the inner chamfer of the connection end of the plastic pipe joint. The clamping mechanism and the milling mechanism are relatively installed on the machine table, and the processing cover is movably connected to the machine table; the control cabinet is electrically connected to the clamping mechanism and the milling mechanism and is used to control the work of the clamping mechanism and the milling mechanism; there are two milling mechanisms, and there is one clamping mechanism. The two milling mechanisms are respectively relatively installed on the left and right sides of the machine table, and the two milling mechanisms are arranged in a staggered manner in the front-rear direction. The clamping mechanism is installed between the two milling mechanisms; the clamping mechanism includes a fixture assembly, a left-right moving assembly, and a front-rear moving assembly. The front-rear moving assembly is installed on the machine table, the left-right moving assembly is installed on the front-rear moving assembly, the fixture assembly is installed on the left-right moving assembly, and the fixture assembly is provided with a clamping position for fixedly clamping the plastic pipe joint.
[0007] In the present utility model, a collection hopper for collecting milling waste is provided at the bottom of the machine table, and a waste loading vehicle is provided below the collection hopper.
[0008] In the present utility model, both the left - right moving assembly and the front - back moving assembly adopt a lead screw - nut transmission mechanism.
[0009] In the present utility model, the fixture assembly includes a fixed clamping block and a movable clamping block disposed within the clamping position. The fixed clamping block is fixed to the bottom of the clamping position, the movable clamping block is movably installed at the top of the clamping position, and the movable clamping block is connected with a locking bolt for adjusting the up - and - down position of the movable clamping block.
[0010] In the present utility model, the fixture assembly includes a base, a lower clamping bracket, an upper clamping bracket, and an adjusting knob. The lower clamping bracket is movably installed on the base. The lower clamping bracket and the upper clamping bracket are connected to form a clamping position. The fixed clamping block is installed inside the lower clamping bracket, the movable clamping block is installed inside the upper clamping bracket, the adjusting knob is movably installed in the base, a stud thread - connected to the adjusting knob is provided at the bottom of the lower clamping bracket, and the lower clamping bracket moves up and down relative to the base as the adjusting knob rotates along the stud.
[0011] In the present utility model, the milling mechanism includes a chamfer - milling drill bit, a chuck, and a driving mechanism. One end of the chamfer - milling drill bit is fixedly clamped to the chuck, the other end of the chamfer - milling drill bit extends axially away from the chuck, and a chamfer - machining edge is provided at the other end of the chamfer - milling drill bit. The chuck is connected to the driving mechanism.
[0012] In the present utility model, the driving mechanism includes a rotating main shaft, a gearbox, and a motor. The motor is connected to the input shaft of the gearbox. The output shaft of the gearbox is connected with a first belt pulley, a second belt pulley is sleeved outside the rotating main shaft, and the first belt pulley and the second belt pulley are connected by a transmission belt.
[0013] The beneficial effects of the present utility model are as follows: By providing a clamping mechanism and two milling mechanisms on the machine table, and the clamping mechanism is arranged between the two milling mechanisms, and the two milling mechanisms are respectively arranged on the left and right sides of the machine table, the inner chamfer processing of both ends of the plastic pipe joint can be realized through one clamping, which simplifies the clamping process of the plastic pipe joint and improves the convenience of processing. Description of the Drawings
[0014] Figure 1 It is a schematic external structure diagram of the inner chamfer processing equipment of this embodiment;
[0015] Figure 2 It is a front view of the internal structure of the inner chamfer processing equipment of this embodiment;
[0016] Figure 3It is the top view of the internal structure of the internal chamfering processing equipment in this embodiment;
[0017] Figure 4 It is the structural schematic diagram of the clamping mechanism in this embodiment;
[0018] Figure 5 It is the sectional view of the clamping mechanism in this embodiment;
[0019] Figure 6 It is the structural schematic diagram of the milling mechanism in this embodiment. Specific implementation manners
[0020] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0021] It should be noted that if there are directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...) involved in the embodiments of the present utility model, then the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0022] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the present utility model, then the descriptions of "first" or "second" etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0023] Such as Figures 1 to 6As shown in the figure, this embodiment discloses an internal chamfering processing device for a plastic pipe joint, which includes a control cabinet 1, a machine table 2, a processing cover 3, a clamping mechanism 4 for fixedly clamping the plastic pipe joint, and a milling mechanism 6 for performing internal chamfering milling on the connecting end of the plastic pipe joint. The clamping mechanism 4 and the milling mechanism 6 are relatively installed on the machine table 2. The processing cover 3 is movably connected to the machine table 2. When the processing cover 3 is in the closed state, both the clamping mechanism 4 and the milling mechanism 6 are covered inside the processing cover 3; when the processing cover 3 is in the open state, both the clamping mechanism 4 and the milling mechanism 6 are exposed. The control cabinet 1 is electrically connected to the clamping mechanism 4 and the milling mechanism 6 and is used to control the operation of the clamping mechanism 4 and the milling mechanism 6. A collection hopper 7 for collecting milling waste is provided at the bottom of the machine table 2, and a waste loading cart 5 is provided below the collection hopper 7. During the processing of the plastic pipe joint, milling waste will be generated, and under the action of the processing cover 3, these milling wastes can effectively prevent the milling waste from flying everywhere and finally fall onto the collection hopper 7, and are collected by the collection hopper 7 and enter the waste loading cart 5.
[0024] In this embodiment, there are two milling mechanisms 6 and one clamping mechanism 4. The two milling mechanisms 6 are respectively installed on the left and right sides of the machine table 2 relatively, and the two milling mechanisms 6 are arranged in a staggered manner in the front-rear direction. The clamping mechanism 4 is installed between the two milling mechanisms 6. The clamping mechanism 4 includes a fixture assembly 41, a left-right moving assembly 42 and a front-rear moving assembly 43. The front-rear moving assembly 43 is installed on the machine table 2, the left-right moving assembly 42 is installed on the front-rear moving assembly 43, the fixture assembly 41 is installed on the left-right moving assembly 42, and the fixture assembly 41 is provided with a clamping position 44 for fixedly clamping the plastic pipe joint. When performing the internal chamfering processing on the plastic pipe joint, it is only necessary to fixedly clamp the plastic pipe joint into the clamping position 44. The front-rear moving assembly 43 first drives the left-right moving assembly 42, the fixture assembly 41 and the plastic pipe joint to move to a position coaxial with the milling mechanism 6 near one end of the plastic pipe joint to be processed, and then drives the fixture assembly 41 and the plastic pipe joint to move close to the milling mechanism 6 through the left-right moving assembly 42. When the plastic pipe joint contacts the milling mechanism 6, the milling mechanism 6 processes an internal chamfer at the connecting end of the plastic pipe joint; after one end is processed, the left-right moving assembly 42 drives the fixture assembly 41 and the plastic pipe joint to withdraw from this milling mechanism 6; the front-rear moving assembly 43 drives the left-right moving assembly 42, the fixture assembly 41 and the plastic pipe joint to move to a position coaxial with the other milling mechanism 6 near the other end of the plastic pipe joint to be processed, and then drives the fixture assembly 41 and the plastic pipe joint to move close to the other milling mechanism 6 through the left-right moving assembly 42. When the plastic pipe joint contacts the other milling mechanism 6, the milling mechanism 6 processes an internal chamfer at the other connecting end of the plastic pipe joint; thus, internal chamfers are processed at both connecting ends of the plastic pipe joint. The above layout of the milling mechanism 6 and the clamping mechanism 4 is the layout adopted when processing the plastic pipe joint with a straight-through structure. When the plastic pipe joint is of other structures such as a bent pipe, a tee or a cross, appropriate transformations can be made to achieve the corresponding technical effects, which will not be described in detail here. Preferably, both the left-right moving assembly 42 and the front-rear moving assembly 43 adopt a lead screw-nut transmission mechanism.
[0025] In this embodiment, the fixture assembly 41 includes a fixed clamping block 411 and a movable clamping block 412 disposed within the clamping position 44. The fixed clamping block 411 is fixed to the bottom of the clamping position 44, and the movable clamping block 412 is movably installed at the top of the clamping position 44. The movable clamping block 412 is connected to a locking bolt 413 for adjusting the vertical position of the movable clamping block 412. After the plastic pipe joint is placed in the clamping position 44, the movable clamping block 412 is firmly abutted against the outer wall of the plastic pipe joint through the locking bolt 413, so that the plastic pipe joint is fixed within the clamping position 44. After the plastic pipe joint is processed, the movable clamping block 412 is disengaged from the plastic pipe joint through the locking bolt 413, so that the plastic pipe joint can be removed from the clamping position 44. Further, the fixture assembly 41 includes a base 414, a lower clamping bracket 415, an upper clamping bracket 416, and an adjustment knob 417. The lower clamping bracket 415 is movably installed on the base 414. The lower clamping bracket 415 and the upper clamping bracket 416 are connected to form the clamping position 44. The fixed clamping block 411 is installed inside the lower clamping bracket 415, and the movable clamping block 412 is installed inside the upper clamping bracket 416. The adjustment knob 417 is movably installed in the base 414. A stud 418 threadedly connected to the adjustment knob 417 is provided at the bottom of the lower clamping bracket 415. The lower clamping bracket 415 moves up and down relative to the base 414 based on the rotation of the adjustment knob 417 along the stud 418. When processing plastic pipe joints with different diameters, the height of the fixture assembly 41 can be adjusted by the adjustment knob 417, so that the processing equipment can be applicable to the processing of plastic pipe joints with more diameters. The processing equipment of this embodiment is applicable to the processing of a large number of plastic pipe joints of the same specification. Therefore, during the processing, there is basically no need for large-scale height adjustment. Therefore, during the processing, the adjustment knob 417 only needs to be applicable to achieve fine adjustment in height to meet the errors caused by factors such as mechanical vibration and manual external force during loading and unloading in large-scale processing for adjustment of the fixture assembly 41. When the diameter difference of the plastic pipe joints is relatively large, the entire fixture assembly 41 and the corresponding processing program are directly replaced.
[0026] In this embodiment, the milling mechanism 6 includes a chamfer milling drill bit 61, a chuck 62 and a driving mechanism. One end of the chamfer milling drill bit 61 is fixedly clamped to the chuck 62, and the other end of the chamfer milling drill bit 61 extends axially away from the chuck 62. A chamfer machining edge 64 is provided at the other end of the chamfer milling drill bit 61. The chuck 62 is connected to the driving mechanism. When the milling mechanism 6 works, the driving mechanism drives the chuck 62 to rotate, and the chuck 62 drives the chamfer milling drill bit 61 to rotate. When the plastic pipe joint contacts the chamfer milling drill bit 61, the chamfer machining edge 64 on the chamfer milling drill bit 61 mills the plastic pipe joint to form an internal chamfer. Further, the driving mechanism includes a rotating main shaft 631, a gearbox 632 and a motor 633. The motor 633 is connected to the input shaft of the gearbox 632. A first pulley 634 is connected to the output shaft of the gearbox 632. A second pulley 635 is sleeved outside the rotating main shaft 631. The first pulley 634 and the second pulley 635 are connected by a transmission belt 636. When the motor 633 rotates, it is transmitted through the gearbox 632, the first pulley 634, the transmission belt 636 and the second pulley 635 in sequence, so as to drive the rotating main shaft 631 to rotate.
[0027] The above are only the preferred embodiments of the present invention. As long as the technical solutions that achieve the purpose of the present invention by basically the same means fall within the protection scope of the present invention.
Claims
1. An internal chamfering processing device for a plastic pipe joint, characterized in that: The invention comprises a control cabinet (1), a machine table (2), a processing cover (3), a clamping mechanism (4) for fixing and clamping a plastic pipe joint, and a milling mechanism (6) for performing internal chamfer milling processing on the connecting end of the plastic pipe joint, wherein the clamping mechanism (4) and the milling mechanism (6) are relatively mounted on the machine table (2), and the processing cover (3) is movably connected to the machine table (2); the control cabinet (1) is electrically connected to the clamping mechanism (4) and the milling mechanism (6), and is used to control the operation of the clamping mechanism (4) and the milling mechanism (6); two milling mechanisms (6) are provided, and one clamping mechanism (4) is provided. The two milling mechanisms (6) The two milling mechanisms (6) are respectively installed on the left and right sides of the machine table (2), and the two milling mechanisms (6) are arranged in a staggered manner in the front-to-back direction. The clamping mechanism (4) is installed between the two milling mechanisms (6); the clamping mechanism (4) comprises a clamping assembly (41), a left-right moving assembly (42) and a front-to-back moving assembly (43); the front-to-back moving assembly (43) is installed on the machine table (2), the left-to-right moving assembly (42) is installed on the front-to-back moving assembly (43), the clamping assembly (41) is installed on the left-to-right moving assembly (42), and the clamping assembly (41) is provided with a clamping position (44) for fixing and clamping a plastic pipe joint.
2. The inner chamfering processing equipment of a plastic pipe joint according to claim 1, characterized in that: A collecting bucket (7) for collecting milling waste is provided at the bottom of the machine platform (2), and a waste loading vehicle (5) is provided below the collecting bucket (7).
3. The inner chamfering processing equipment of a plastic pipe joint according to claim 1, characterized in that: The left-right moving assembly (42) and the front-back moving assembly (43) both adopt a screw-nut transmission mechanism.
4. The inner chamfering processing equipment of a plastic pipe joint according to claim 1, characterized in that: The clamp assembly (41) comprises a fixed clamp block (411) and a movable clamp block (412) arranged in a clamping position (44); the fixed clamp block (411) is fixed to the bottom of the clamping position (44); the movable clamp block (412) is movably installed on the top of the clamping position (44); and the movable clamp block (412) is connected to a locking bolt (413) for adjusting the upper and lower positions of the movable clamp block (412).
5. The inner chamfering processing equipment of a plastic pipe joint according to claim 4, characterized in that: The clamp assembly (41) includes a base (414), a lower clamp bracket (415), an upper clamp bracket (416) and an adjusting knob (417); the lower clamp bracket (415) is movably mounted on the base (414); the lower clamp bracket (415) is connected to the upper clamp bracket (416) to form a clamping position (44); the fixed clamp block (411) is mounted on the inner side of the lower clamp bracket (415); the movable clamp block (412) is mounted on the inner side of the upper clamp bracket (416); the adjusting knob (417) is movably mounted in the base (414); a stud (418) threadedly connected to the adjusting knob (417) is provided at the bottom of the lower clamp bracket (415); the lower clamp bracket (415) moves up and down relative to the base (414) based on the adjustment knob (417) rotating along the stud (418).
6. The internal chamfering processing equipment for a plastic pipe joint according to claim 1, characterized in that: The milling mechanism (6) comprises a chamfering milling drill bit (61), a chuck (62) and a driving mechanism; one end of the chamfering milling drill bit (61) is fixedly clamped to the chuck (62); the other end of the chamfering milling drill bit (61) extends in an axial direction away from the chuck (62); and a chamfering machining edge (64) is provided at the other end of the chamfering milling drill bit (61); and the chuck (62) is connected to the driving mechanism.
7. The inner chamfering processing equipment of a plastic pipe joint according to claim 6, characterized in that: The driving mechanism comprises a rotating main shaft (631), a gearbox (632) and a motor (633); the motor (633) is connected to an input shaft of the gearbox (632); the output shaft of the gearbox (632) is connected to a first pulley (634); a second pulley (635) is sleeved on the outer side of the rotating main shaft (631); the first pulley (634) and the second pulley (635) are connected via a transmission belt (636).