Slag removing device for laser cutting machine
By designing a slag cleaning device for laser cutting machines, the combination of extrusion wheel, brush roller and shaping roller is used to solve the problems of low slag cleaning efficiency and deformation of sabre racks in laser cutting machines, and more efficient slag cleaning and effective sabre rack shaping are achieved.
Patent Information
- Application Number
- CN202421661085.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing laser cutting machines have low efficiency in manual cleaning of slag cutting during the slag removal process, and the saber racks used for a long time are prone to deformation, which affects the slag cutting disengagement and the quality of the board cutting.
A slag cleaning device is designed, including a slag cleaning box, a hydraulic cylinder, a hydraulic telescopic rod, an extrusion wheel, a brush roller and a shaping roller. The cutting slag on the saber rack is squeezed and broken by extrusion wheel, the brush roller cleans the fine cutting slag, and the saber rack is shaped by the shaping roller to maintain its straightness.
It improves the efficiency of slag cleaning, prevents saber racks from deforming, extends the service life of saber racks, and improves the adhesion of the plate after cutting.
Smart Images

Figure CN222902894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cutting machines, in particular to a slag cleaning device for laser cutting machines. Background Art
[0002] Laser cutting machine is a machine that focuses the laser light emitted from the laser into a high-power dense
[0003] The laser beam irradiates the surface of the workpiece, causing the workpiece to reach the melting point or boiling point, and at the same time
[0004] The coaxial high-pressure gas blows away the molten or vaporized metal. As the relative position of the beam and the workpiece moves,
[0005] Finally, the material is cut into a slit, thus achieving the purpose of cutting. Laser cutting uses invisible light to
[0006] The beam replaces the traditional mechanical knife, with high precision, fast cutting, and is not limited to cutting pattern restrictions.
[0007] Automatic typesetting saves materials, has smooth cuts, and has low processing costs. It will gradually improve or replace traditional
[0008] The mechanical part of the laser cutter head does not contact the workpiece and will not
[0009] The surface of the workpiece is scratched. The laser cutting speed is fast and the cut is smooth and flat. Generally, no subsequent processing is required.
[0010] The cutting heat affected zone is small, the plate deformation is small, the cutting seam is narrow (0.1mm~0.3mm), and there is no mechanical stress on the incision.
[0011] No shear burrs; high processing accuracy, good repeatability, no damage to the material surface; CNC programming, processable
[0012] Any plane can be cut into large panels without the need for molds, which is economical and time-saving.
[0013] During laser cutting, the metal of the workpiece after being melted or vaporized by the laser tends to adhere to the workbench and form cutting slag after cooling, especially on the saber-tooth bar that supports the workpiece. The traditional way of cleaning the cutting slag is for workers to use hard objects such as iron rods, hammers and pneumatic picks to knock the cutting slag on the rack. The cutting slag is not cleaned cleanly and the efficiency is low. In addition, the saber-tooth bar is long and thin. During long-term use, the saber-tooth bar is prone to deformation, which affects the detachment of the cutting slag generated during the later cutting of the plate, and easily causes the cut plate to stick to the saber-tooth bar. Utility Model Content
[0014] In order to make up for the above shortcomings, the utility model provides a slag cleaning device for a laser cutting machine, which aims to improve the problems of manual slag cleaning in the slag removal process of the laser cutting machine in the prior art, such as incomplete cleaning, low efficiency, and deformation of the saber-tooth bar after long-term use.
[0015] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slag cleaning device for a laser cutting machine comprises a slag cleaning box, a hydraulic cylinder is fixedly connected to the left and right sides of the front middle part of the slag cleaning box, a hydraulic telescopic rod is slidably connected to the upper and lower sides of the right end of the hydraulic cylinder, the right end of the hydraulic telescopic rod is fixedly connected to an extrusion frame, the middle part of the right side of the top end of the extrusion frame is rotatably connected to the extrusion shaft, and the middle part of the outer side of the extrusion shaft is fixedly connected to an extrusion wheel, the rear middle part of the bottom end of the slag cleaning box is fixedly connected to a support frame, a moving groove is provided on the front and rear sides of the top end of the support frame, a shaping frame is slidably connected to the inside of the moving groove on the rear side, the middle part of the right side of the top end of the shaping frame is rotatably connected to the shaping shaft, and the middle part of the outer side of the shaping shaft is fixedly connected to a shaping roller, a brush frame is slidably connected to the inside of the moving groove on the front side, the middle part of the right side of the top end of the brush frame is rotatably connected to the brush shaft, and the middle part of the outer side of the brush shaft is fixedly connected to the brush roller, the shaping frame and the left side of the brush frame are fixedly connected to telescopic positioning rods on the upper and lower sides, and a reset spring is sleeved on the outer side of the telescopic positioning rod.
[0016] As a further description of the above technical solution:
[0017] The four corners of the bottom end of the slag cleaning box are fixedly connected with supporting feet.
[0018] As a further description of the above technical solution:
[0019] A slag discharge groove is fixedly connected to the middle part of the bottom end of the slag cleaning box, and a slag discharge port is opened in the middle part of the bottom end of the slag cleaning box.
[0020] As a further description of the above technical solution:
[0021] Guide blocks are fixedly connected to the upper and lower sides of the middle of the front end and the rear end of the slag cleaning box, and a guide groove is provided in the middle of the top end of the guide block.
[0022] As a further description of the above technical solution:
[0023] Positioning brackets are fixedly connected to the left and right sides of the middle part of the front end of the slag cleaning box, a guide rod is slidably connected to the middle part of the left end of the positioning bracket, a spring positioning block is fixedly connected to the middle part of the outer side of the guide rod, a guide spring is inserted between the spring positioning block on the outer side of the guide rod and the slag cleaning box, a guide shaft is rotatably connected to the middle part of the outer top end of the guide rod, and a guide wheel is fixedly connected to the middle part of the outer side of the guide shaft.
[0024] As a further description of the above technical solution:
[0025] A guide hole is provided in the middle of the front sides of the left and right ends of the slag cleaning box, and a telescopic hole is provided in the middle and rear parts of the left and right ends of the slag cleaning box.
[0026] As a further description of the above technical solution:
[0027] The upper and lower sides of the right end of the hydraulic cylinder are fixedly connected with hydraulic pressure ports.
[0028] As a further description of the above technical solution:
[0029] Extrusion grooves are evenly spaced on the outside of the extrusion wheel, shaping grooves are evenly spaced on the outside of the shaping roller, and steel wire brushes are evenly fixedly connected on the outside of the brush roller.
[0030] The utility model has the following beneficial effects:
[0031] 1. In the utility model, the disassembled saber-tooth bar is squeezed and crushed by the squeezing roller to separate from the saber-tooth bar, and the small pieces of cutting slag on the saber-tooth bar are cleaned by the wire brush to improve the cleaning effect.
[0032] 2. In the utility model, the deformed saber-tooth bar is squeezed and shaped by multiple sets of shaping rollers at the rear end to ensure the flatness of the saber-tooth bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a three-dimensional diagram of a slag cleaning device for a laser cutting machine proposed by the utility model;
[0034] Figure 2 The utility model is a schematic diagram of the structure of a slag cleaning box of a slag cleaning device for a laser cutting machine.
[0035] Legend:
[0036] 1. Slag cleaning box; 2. Slag discharge chute; 3. Guide block; 4. Extrusion wheel; 5. Extrusion shaft; 6. Extrusion frame; 7. Hydraulic telescopic rod; 8. Hydraulic cylinder; 9. Shaping roller; 10. Shaping shaft; 11. Shaping frame; 12. Telescopic positioning rod; 13. Reset spring; 14. Brush roller; 15. Brush shaft; 16. Brush frame; 17. Moving trough; 18. Support frame; 19. Guide rod; 20. Guide wheel; 21. Guide shaft; 22. Guide spring; 23. Spring positioning block; 24. Positioning bracket; 25. Support foot. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] Reference Figure 1-Figure 2 The utility model provides an embodiment: a slag cleaning device for a laser cutting machine, comprising a slag cleaning box 1, a hydraulic cylinder 8 is fixedly connected to the left and right sides of the front middle part of the slag cleaning box 1, a hydraulic telescopic rod 7 is slidably connected to the upper and lower sides of the right end of the hydraulic cylinder 8, an extrusion frame 6 is fixedly connected to the right end of the hydraulic telescopic rod 7, an extrusion shaft 5 is rotatably connected to the middle part of the right side of the top of the extrusion frame 6, an extrusion wheel 4 is fixedly connected to the middle part of the outer side of the extrusion shaft 5, a support frame 18 is fixedly connected to the rear middle part of the bottom end of the slag cleaning box 1, and a movable groove 1 is provided on the front and rear sides of the top of the support frame 18 7. A shaping frame 11 is slidably connected inside the rear movable groove 17, a shaping shaft 10 is rotatably connected to the middle part of the right side of the top end of the shaping frame 11, and a shaping roller 9 is fixedly connected to the middle part of the outer side of the shaping shaft 10. A brush frame 16 is slidably connected inside the front movable groove 17, a brush shaft 15 is rotatably connected to the middle part of the right side of the top end of the brush frame 16, and a brush roller 14 is fixedly connected to the middle part of the outer side of the brush shaft 15. Telescopic positioning rods 12 are fixedly connected to the upper and lower sides of the left sides of the shaping frame 11 and the brush frame 16, and a return spring 13 is sleeved on the outer side of the telescopic positioning rod 12.
[0039] When the saber-tooth bar is transported to the extrusion wheel 4, the pressure applied by the hydraulic cylinder 8 prompts the extrusion wheel 4 to squeeze and crush the iron slag on the saber-tooth bar, and the crushed iron slag falls into the slag discharge trough 2 for recycling. Then the saber-tooth bar is transported to the brush roller 14, and the brush roller 14 starts to rotate under the drive of the rotating motor. The steel wire on the brush roller 14 cleans the fine iron slag on the saber-tooth bar, and then the deformed position of the saber-tooth bar is leveled and straightened by the shaping roller 9 to maintain the straightness of the saber-tooth bar and extend the service life of the saber-tooth bar.
[0040] The four corners of the bottom end of the slag cleaning box 1 are fixedly connected with supporting feet 25, the middle part of the bottom end of the slag cleaning box 1 is fixedly connected with a slag discharge groove 2, a slag discharge port is opened in the middle part of the bottom end of the slag cleaning box 1, and the guide blocks 3 are fixedly connected to the upper and lower sides of the middle part of the front end and the rear end of the slag cleaning box 1, and a guide groove is opened in the middle of the top of the guide block 3. The left and right sides of the middle part of the front end of the slag cleaning box 1 are fixedly connected with positioning brackets 24, and the middle part of the left end of the positioning bracket 24 is slidably connected with a guide rod 19, and the middle part of the outer side of the guide rod 19 is fixedly connected with a spring positioning block 23, and the outer spring positioning block 23 of the guide rod 19 is fixedly connected. A guide spring 22 is inserted between the positioning block 23 and the slag cleaning box 1, a guide shaft 21 is rotatably connected to the middle of the outer top end of the guide rod 19, a guide wheel 20 is fixedly connected to the middle of the outer side of the guide shaft 21, a guide hole is opened in the middle of the front side of the left and right ends of the slag cleaning box 1, and telescopic holes are opened in the middle and rear parts of the left and right ends of the slag cleaning box 1. Hydraulic pressure ports are fixedly connected to the upper and lower sides of the right end of the hydraulic cylinder 8, extrusion grooves are equidistantly opened on the outer side of the extrusion wheel 4, shaping grooves are equidistantly opened on the outer side of the shaping roller 9, and steel wire brushes are evenly fixedly connected to the outer side of the brush roller 14.
[0041] The worker moves the saber-tooth bar removed from the laser cutting machine to the vicinity of the slag cleaning device, and then moves the saber-tooth bar to the guide block 3. The worker pushes the saber-tooth bar forward and moves the guide wheel 20 close to the saber-tooth bar through the guide spring 22 on the guide rod 19 to keep the verticality of the saber-tooth bar. The broken iron slag falls into the slag discharge trough 2 for recycling.
[0042] Working principle: workers carry the saber-tooth bar removed from the laser cutting machine to the vicinity of the slag cleaning device, and then carry the saber-tooth bar to the guide block 3. The workers push the saber-tooth bar forward and use the guide spring 22 on the guide rod 19 to bring the guide wheel 20 close to the saber-tooth bar to maintain the verticality of the saber-tooth bar. When the saber-tooth bar is transported to the extrusion wheel 4, the pressure applied by the hydraulic cylinder 8 prompts the extrusion wheel 4 to squeeze and crush the iron slag on the saber-tooth bar, and the crushed iron slag falls into the slag discharge trough 2 for recycling. Then the saber-tooth bar is transported to the brush roller 14. The brush roller 14 starts to rotate driven by the rotating motor. The steel wire on the brush roller 14 cleans the fine iron slag on the saber-tooth bar, and then the deformed position of the saber-tooth bar is leveled and straightened by the shaping roller 9 to maintain the straightness of the saber-tooth bar and extend the service life of the saber-tooth bar.
[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A slag cleaning device for a laser cutting machine, comprising a slag cleaning box (1), characterized in that: A hydraulic cylinder (8) is fixedly connected to the left and right sides of the front middle part of the interior of the slag cleaning box (1); a hydraulic telescopic rod (7) is slidably connected to the upper and lower sides of the right end of the hydraulic cylinder (8); the right end of the hydraulic telescopic rod (7) is fixedly connected to an extrusion frame (6); an extrusion shaft (5) is rotatably connected to the middle part of the right side of the top end of the extrusion frame (6); an extrusion wheel (4) is fixedly connected to the middle part of the outer side of the extrusion shaft (5); a support frame (18) is fixedly connected to the rear middle part of the bottom end of the slag cleaning box (1); a moving groove (17) is provided at the front and rear sides of the top end of the support frame (18); a shaping wheel (4) is slidably connected to the inside of the moving groove (17) at the rear side. A shaping frame (11) is provided, wherein a shaping shaft (10) is rotatably connected to the middle part of the top right side of the shaping frame (11), a shaping roller (9) is fixedly connected to the middle part of the outer side of the shaping shaft (10), a brush frame (16) is slidably connected inside the movable groove (17) on the front side, a brush shaft (15) is rotatably connected to the middle part of the top right side of the brush frame (16), a brush roller (14) is fixedly connected to the middle part of the outer side of the brush shaft (15), and a telescopic positioning rod (12) is fixedly connected to the upper and lower sides of the left side of the shaping frame (11) and the brush frame (16), and a return spring (13) is sleeved on the outer side of the telescopic positioning rod (12).
2. A slag cleaning device for a laser cutting machine according to claim 1, characterized in that: Support legs (25) are fixedly connected to the four corners of the bottom end of the slag cleaning box (1).
3. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: A slag discharge groove (2) is fixedly connected to the middle of the bottom end of the slag cleaning box (1), and a slag discharge port is provided in the middle of the bottom end of the slag cleaning box (1).
4. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: Guide blocks (3) are fixedly connected to the upper and lower sides of the middle of the front and rear ends of the slag cleaning box (1), and a guide groove is provided in the middle of the top end of the guide block (3).
5. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: Positioning brackets (24) are fixedly connected to both left and right sides of the middle of the front end of the slag cleaning box (1); a guide rod (19) is slidably connected to the middle of the left end of the positioning bracket (24); a spring positioning block (23) is fixedly connected to the middle of the outer side of the guide rod (19); a guide spring (22) is inserted between the spring positioning block (23) on the outer side of the guide rod (19) and the slag cleaning box (1); a guide shaft (21) is rotatably connected to the middle of the outer top end of the guide rod (19); and a guide wheel (20) is fixedly connected to the middle of the outer side of the guide shaft (21).
6. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: The slag cleaning box (1) is provided with a guide hole in the middle of the front side at both ends, and a telescopic hole in the middle and rear part of both ends.
7. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: The hydraulic cylinder (8) is fixedly connected with hydraulic pressure ports on both upper and lower sides of the right end.
8. The slag cleaning device for a laser cutting machine according to claim 1, characterized in that: The outer side of the extrusion wheel (4) is provided with extrusion grooves at equal intervals, the outer side of the shaping roller (9) is provided with shaping grooves at equal intervals, and the outer side of the brush roller (14) is evenly and fixedly connected with a steel wire brush.