Welding device for printing roller shaft steel core

By designing a printing roller shaft steel core welding device including a push rod, a clamping mechanism and a welding mechanism, the problem of complicated welding operation steps in the prior art is solved, and efficient welding between the steel core and the connecting head is achieved.

CN222903077UActive Publication Date: 2025-05-27CHANGCHUN YUNCHENG PLATE MAKING CO LTD
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Patent Information

Application Number
CN202421425878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-27
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When welding the steel core of the printing roller shaft to the connector, the operation steps in the prior art are cumbersome, which greatly reduces the welding efficiency.

Method used

A welding device for printing roller shaft steel cores is designed, including two first electric push rods, sliders, first clamping mechanisms, second clamping mechanisms and welding mechanisms, and the stable clamping and welding of the steel cores and connectors is achieved through these components.

Benefits of technology

By simplifying the operation steps, the steel core and connectors are directly stably clamped and welded, which significantly improves the welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of printing roller shaft steel core welding, and discloses a printing roller shaft steel core welding device which comprises a base, a plurality of first electric push rods and a machining frame are arranged on the upper portion of the base, the two first electric push rods are symmetrically distributed on the left side and the right side of the upper portion of the base, and a sliding block is arranged at one end of each first electric push rod. A first clamping mechanism used for clamping a steel core and a connector is arranged at the upper end of the sliding block, second clamping mechanisms used for assisting in clamping the steel core and the connector are arranged on the left side and the right side of the machining frame correspondingly, and a welding mechanism used for welding the steel core and the connector is arranged at the upper end of the machining frame. The first clamping mechanism comprises a first bearing seat and a mechanical chuck; when the welding device is used, a worker does not need to preliminarily weld the steel core and the connector, so that the welding efficiency between the steel core and the connector is greatly improved, and meanwhile, the welding effect between the steel core and the connector is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing roller steel core welding, in particular to a welding device for a printing roller steel core. Background Technique

[0002] The steel core of a printing roller refers to the steel inner core used to support the printing roller sleeve on a printing press. It is usually made of high-quality steel and has a certain strength and hardness to ensure that the printing roller will not deform or wear during high-speed rotation and printing. The welding of the steel core of a printing roller is one of the common technological steps in manufacturing a printing roller.

[0003] Currently, when welding the steel core of a printing roller with a connector, workers usually place the connector at the end of the steel core for preliminary welding. After the preliminary welding is completed, the steel core is clamped with a fixture and then positioning welding is continued, which makes the operation steps rather cumbersome and greatly reduces the welding efficiency between the steel core and the connector. Therefore, those skilled in the art provide a welding device for a printing roller steel core to solve the problems raised in the above background technique.

[0004] The above information disclosed in this background technique is only used to increase the understanding of the background of this application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Content of the Utility Model

[0005] In order to solve the problem that when welding the steel core of a printing roller with a connector, workers usually place the connector at the end of the steel core for preliminary welding. After the preliminary welding is completed, the steel core is clamped with a fixture and then positioning welding is continued, which makes the operation steps rather cumbersome and greatly reduces the welding efficiency between the steel core and the connector, the utility model provides a welding device for a printing roller steel core.

[0006] A welding device for a printing roller steel core provided by the utility model adopts the following technical solution: A welding device for a printing roller steel core, comprising

[0007] A base having two first electric push rods and a processing frame, the two first electric push rods are symmetrically distributed on the left and right sides of the upper part of the base, and a slider is provided at one end of the first electric push rod;

[0008] A first clamping mechanism for clamping the steel core and the connector, which is arranged at the upper end of the slider;

[0009] A second clamping mechanism for assisting in clamping the steel core and the connector, which is arranged on the left and right sides of the processing frame;

[0010] And a welding mechanism for welding the steel core and the connector, which is arranged on the processing frame.

[0011] Preferably, the first clamping mechanism includes

[0012] a first bearing block, arranged at the upper end of the slider and capable of moving left and right through the slider;

[0013] a mechanical chuck, arranged on one side of the first bearing block and used for clamping the steel core and the connector.

[0014] Preferably, the second clamping mechanism includes

[0015] a second bearing block, arranged on one side of the processing frame;

[0016] a hollow mechanical chuck, arranged on one side of the second bearing block and used for assisting in clamping the steel core and the connector.

[0017] Preferably, the welding mechanism includes

[0018] a second electric push rod, arranged at the upper end of the processing frame

[0019] a welding head, arranged at the bottom end of the second electric push rod and used for welding the steel core and the connector.

[0020] Preferably, a motor is arranged on one side of one of the first bearing blocks, and the output shaft of the motor is connected to one side of the corresponding mechanical chuck.

[0021] Preferably, sliding grooves are formed on the upper left and right sides of the base, and the bottom end of the slider penetrates into the sliding grooves and is slidably connected to the sliding grooves.

[0022] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0023] Through the above technical solution, that is, the welding device for the steel core of the printing roller shaft disclosed in the present utility model, a first electric push rod, a slider, a first clamping mechanism, a second clamping mechanism, a welding mechanism and a motor are provided. When welding the steel core and the connector, the steel core can be stably clamped directly through the mechanical chuck on the left side and the hollow mechanical chuck on the left side, and then the steel core can be stably clamped through the mechanical chuck on the right side and the hollow mechanical chuck on the right side. Then, the first electric push rod is used to make the steel core and the connector be concentrically butted, and finally the welding mechanism can weld the steel core and the connector. It is not necessary for the staff to preliminarily weld the steel core and the connector first, thus greatly improving the welding efficiency between the steel core and the connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic structural diagram of the present utility model;

[0025] Figure 2 is a schematic structural diagram of the processing frame in the present utility model;

[0026] Figure 3 Exploded connection structure diagram of the slider and the base in the present utility model.

[0027] Explanation of reference numerals: 1. First electric push rod; 2. Processing frame; 3. Base; 4. Slider; 5. First clamping mechanism; 501. First bearing seat; 502. Mechanical chuck; 6. Second clamping mechanism; 601. Second bearing seat; 602. Hollow mechanical chuck; 7. Welding mechanism; 701. Second electric push rod; 702. Welding head; 8. Motor; 9. Chute. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] An embodiment of the present utility model discloses a welding device for a steel core of a printing roller shaft. Refer to Figures 1-3 , a welding device for a steel core of a printing roller shaft, including a base 3, a plurality of first electric push rods 1 and a processing frame 2 are arranged on the upper part of the base 3, and the two first electric push rods 1 are symmetrically distributed on the left and right sides of the upper part of the base 3. One end of the first electric push rod 1 is provided with a slider 4, and the upper end of the slider 4 is provided with a first clamping mechanism 5 for clamping the steel core and the connecting head. Second clamping mechanisms 6 for assisting in clamping the steel core and the connecting head are arranged on the left and right sides of the processing frame 2, and a welding mechanism 7 for welding the steel core and the connecting head is arranged at the upper end of the processing frame 2;

[0030] Refer to Figure 1 , the first clamping mechanism 5 includes a first bearing seat 501 and a mechanical chuck 502. The first bearing seat 501 is arranged at the upper end of the slider 4 and can move left and right through the slider 4. The mechanical chuck 502 is arranged on one side of the first bearing seat 501 and is used for clamping the steel core and the connecting head.

[0031] By adopting the above technical solution, when welding the steel core and the connecting head, the end of the steel core can be clamped and fixed by the mechanical chuck 502 on the left side, and the end of the connecting head can be clamped and fixed by the mechanical chuck 502 on the right side.

[0032] Refer to Figure 2, the second clamping mechanism 6 includes a second bearing block 601 and a hollow mechanical chuck 602. The second bearing block 601 is arranged on one side of the processing frame 2, and the hollow mechanical chuck 602 is arranged on one side of the second bearing block 601, which is used to assist in clamping the steel core and the connector. The hollow mechanical chuck 602 is a power chuck with the model K51.

[0033] By adopting the above technical solution, the other positions of the steel core can be clamped and fixed by the hollow mechanical chuck 602 on the left side, and the other positions of the connector can be clamped and fixed by the hollow mechanical chuck 602 on the right side, which greatly ensures the stability when the steel core and the connector are welded.

[0034] Refer to Figure 2 , the welding mechanism 7 includes a second electric push rod 701 and a welding head 702. The second electric push rod 701 is arranged at the upper end of the processing frame 2, and the welding head 702 is arranged at the bottom end of the second electric push rod 701, which is used to weld the steel core and the connector.

[0035] By adopting the above technical solution, after the steel core and the connector are concentrically docked, the second electric push rod 701 works to drive the welding head 702 to move downwards to weld the steel core and the connector.

[0036] Refer to Figure 1 , a motor 8 is arranged on one side of one of the first bearing blocks 501, and the output shaft of the motor 8 is connected to one side of the corresponding mechanical chuck 502.

[0037] By adopting the above technical solution, when the steel core and the connector are welded, the motor 8 works to drive the mechanical chuck 502 on the left side to rotate, so that the steel core can rotate, and then the steel core and the connector can be welded in all directions.

[0038] Refer to Figure 3 , sliding grooves 9 are respectively arranged on the upper left and right sides of the base 3, and the bottom end of the slider 4 penetrates into the sliding groove 9 and is slidably connected with the sliding groove 9.

[0039] By adopting the above technical solution, when the first electric push rod 1 works to push the slider 4 to move, the motor 8 makes the slider 4 move more stably.

[0040] Working principle: When this utility model is in use, the electrical components appearing in this application are externally connected to a power source and a control switch during use. First, insert the steel core onto the mechanical chuck 502 on the left side, and then clamp and fix the end of the steel core through the mechanical chuck 502 on the left side. Then, the first electric push rod 1 on the left side works to drive the right end of the steel core to pass through the hollow mechanical chuck 602 on the left side and enter the interior of the processing frame 2. Then, the hollow mechanical chuck 602 can clamp and fix other positions of the steel core, making the steel core more stable during welding. Similarly, the mechanical chuck 502 and the hollow mechanical chuck 602 on the right side can be used to clamp and fix the connector. Then, the first electric push rod 1 on the right side works to drive the left end of the connector to be concentrically docked with the right end of the steel core. Finally, the second electric push rod 701 works to drive the welding head 702 to move downward to weld the steel core and the connector. And during welding, the motor 8 works to drive the mechanical chuck 502 on the left side to rotate, so that the steel core can rotate, and then the steel core and the connector can be welded in all directions, ensuring the welding effect between the steel core and the connector. There is no need for the staff to preliminarily weld the steel core and the connector first, which greatly improves the welding efficiency between the steel core and the connector.

[0041] When this utility model is in use, there is no need for the staff to preliminarily weld the steel core and the connector first, which greatly improves the welding efficiency between the steel core and the connector, and at the same time ensures the welding effect between the steel core and the connector.

[0042] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A welding device for a printing roller steel core, characterized in that: include A base (3) having two first electric push rods (1) and a processing frame (2), wherein the two first electric push rods (1) are symmetrically distributed on the left and right sides of the upper part of the base (3), and a slider (4) is provided at one end of the first electric push rod (1); A first clamping mechanism (5) for clamping the steel core and the connector is provided at the upper end of the slider (4); A second clamping mechanism (6) for assisting in clamping the steel core and the connector is provided on the left and right sides of the processing frame (2); The invention also comprises a welding mechanism (7) for welding the steel core and the connecting head, which is arranged on the processing frame (2).

2. The welding device for the steel core of a printing roller shaft according to claim 1, characterized in that: The first clamping mechanism (5) comprises A first bearing seat (501) is arranged at the upper end of the slider (4) and can be moved left and right by the slider (4); The mechanical chuck (502) is arranged on one side of the first bearing seat (501) and is used to clamp the steel core and the connector.

3. The welding device for the steel core of a printing roller shaft according to claim 1, characterized in that: The second clamping mechanism (6) comprises A second bearing seat (601) is arranged on one side of the processing frame (2); The hollow mechanical chuck (602) is arranged on one side of the second bearing seat (601) and is used to assist in clamping the steel core and the connector.

4. The welding device for a printing roller steel core according to claim 1, characterized in that: The welding mechanism (7) comprises The second electric push rod (701) is arranged at the upper end of the processing frame (2) The welding head (702) is arranged at the bottom end of the second electric push rod (701) and is used for welding the steel core and the connecting head.

5. The welding device for the steel core of a printing roller shaft according to claim 2, characterized in that: A motor (8) is disposed on one side of one of the first bearing seats (501), and an output shaft of the motor (8) is connected to one side of a corresponding mechanical chuck (502).

6. The welding device for the steel core of a printing roller shaft according to claim 1, characterized in that: Slide grooves (9) are provided on both left and right sides of the upper part of the base (3), and the bottom end of the slide block (4) penetrates into the slide groove (9) and is slidably connected with the slide groove (9).