Magnet loading device

Abstract

The utility model belongs to the technical field of hardware plastic part assembling, and particularly relates to a magnet installing device which comprises a base, a driving structure is installed on the top face, close to the back face, of the base, an installing structure is installed in the middle of the top face of the base, and a material distributing structure is installed on the top face, close to the left side, of the base. A movable air cylinder is installed on the right side of the top of the supporting base, the output end of the movable air cylinder is connected with a mounting plate, the back face of the mounting plate is connected with a sliding rail, a guide rod is installed in the middle of the front face of the mounting plate, and the outer surface of the guide rod is connected with a mounting base. The output end of the lifting air cylinder is connected with a magnet suction nozzle, and a product base is arranged at the bottom of the magnet suction nozzle. According to the magnet mounting device, the movable air cylinder is used for driving the mounting plate to move left and right along the sliding rail, the lifting air cylinder is used for driving the magnet suction nozzle to ascend and descend in the direction of the guide rod, and the magnet suction nozzle can be used for quickly mounting a magnet.

Description

Technical Field

[0001] The utility model relates to the technical field of hardware and plastic parts assembly, in particular to a magnet mounting device. Background Art

[0002] After magnets are produced, in order to facilitate transportation and handling, individual magnet blocks are often attracted to each other to form magnet strips, magnet layers, and magnet clusters in sequence.

[0003] When assembling magnets, the magnet group needs to be separated into magnet layers, then separated into magnet strips, and finally the magnet blocks are separated and assembled one by one. Since the magnet blocks in the magnet group attract each other, the separation becomes more difficult.

[0004] For example, an automatic magnet assembly device disclosed in Chinese patent CN221046668U is provided, through a box body for holding magnet groups, a separation plate driven by a first cylinder for separating the bottom magnet layer is slidably provided at the bottom of the box body, and a push rod for pushing the bottom magnet layer to the edge of the box body is provided at the bottom of the separation plate, and a square extension tube is provided on the bottom side surface of the box body. By providing a three-dimensional push separation device, the magnets in groups can be separated one by one, and the control system can cooperate with the three cylinders to achieve the function of automatic separation and assembly, the first cylinder pushes the separation plate to separate the bottom magnet layer, and then the second cylinder pushes the magnet strip into the square extension tube, and the third cylinder pushes the push plate upwards. This method can separate different numbers of magnet groups, greatly increasing the efficiency of separating magnets.

[0005] However, in the process of hardware production, the magnets on the hardware need to be installed. When assembling some products with small order volumes, some simple auxiliary devices are often needed to improve efficiency. It is best to have a certain degree of versatility to produce other similar products.

[0006] For this reason we urgently need to provide a kind of magnet device. Utility Model Content

[0007] The purpose of the utility model is to provide a magnet installation device to solve the problem raised in the above background technology that in the process of hardware production, the magnets on the hardware need to be installed. When assembling some products with small order volumes, some simple auxiliary devices are often needed to improve efficiency, and it is best if it has a certain degree of versatility to produce other similar products.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnet installation device, comprising a base, a driving structure is installed on the top surface of the base near the back, a mounting structure is installed in the middle of the top surface of the base, and a material separation structure is installed on the top surface of the base near the left side.

[0009] The mounting structure includes a support seat, a movable cylinder is installed on the right side of the top of the support seat, the output end of the movable cylinder is connected to a mounting plate, the back of the mounting plate is connected to a slide rail, a guide rod is installed in the middle of the front of the mounting plate, the outer surface of the guide rod is connected to the mounting seat, a lifting cylinder is installed on the top of the mounting seat, the output end of the lifting cylinder is connected to a magnet nozzle, and a product seat is arranged at the bottom of the magnet nozzle.

[0010] Preferably, the bottom surface of the support seat is detachably connected to the top surface of the base, a slide groove is provided on the back of the mounting plate to be slidably connected to the outer surface of the slide rail, the inner wall of the slide groove is provided in the middle of the back of the mounting seat to be slidably connected to the outer surface of the guide rod, the slide rail is installed on the top of the support seat, and the bottom surface of the product seat is detachably connected to the top surface of the base. Starting the moving cylinder can drive the mounting plate to slide left and right along the slide rail, and starting the lifting cylinder can drive the magnet nozzle to move up and down along the guide rod.

[0011] Preferably, the driving structure includes a distribution box, a touch screen is installed at the top middle part of the front of the distribution box, an emergency stop button is installed near the right end of the top front of the distribution box, a power switch is installed near the left end of the top front of the distribution box, and an air intake assembly is installed on the right side of the distribution box near the bottom.

[0012] Preferably, the bottom surface of the distribution box is fixedly connected to the middle of the top surface of the base near the back end, and the output end of the air intake assembly is connected to the moving cylinder and the lifting cylinder through an air pipe. A PLC controller and other circuit control structures are arranged inside the distribution box to realize the control of various components of the device.

[0013] Preferably, the material distribution structure includes a material distribution unit and a dredging unit.

[0014] The material dividing unit includes a material dividing base, a material dividing cylinder is installed in the middle of the bottom surface of the material dividing base, the output end of the material dividing cylinder is connected to a material dividing track, a magnet track is installed in the middle of the top surface of the material dividing base, and safety light curtains are arranged on the left and right ends of the front of the material dividing base.

[0015] Preferably, the dredging unit comprises an electric push rod, a pressing plate is installed at the output end of the electric push rod, a damping rod is installed at the middle of the bottom surface of the pressing plate, and a dredging frame is installed at the bottom end of the damping rod.

[0016] Preferably, the bottom surface of the material distribution base is detachably connected to the top surface of the base, the top surface of the material distribution track is slidably connected to the bottom surface of the magnet track, a material distribution groove is provided on the top surface of the material distribution track near the right end, the outer surface of the material distribution track is slidably connected to the inside of the rectangular groove provided on the top surface of the material distribution base, the bottom surface of the safety light curtain is fixedly connected to the top surface of the base, and the bottom end of the outer surface of the dredging frame is slidably connected to the inner wall of the conveying groove provided on the top of the magnet track. The magnet track and the material distribution track can be replaced according to the size of the magnets to be installed.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The magnet installation device, through the setting of the installation structure and the driving structure, uses a moving cylinder to drive the installation plate to move left and right along the slide rail, and uses a lifting cylinder to drive the magnet suction nozzle to move up and down along the guide rod direction, so as to facilitate the rapid installation of the magnet by using the magnet suction nozzle.

[0019] 2. The magnet installation device, through the setting of the material dividing structure, can use the magnet track to transport the magnets, use the electric push rod to drive the dredging frame to move up and down to press the magnets inside the magnet track to prevent the magnets from getting stuck inside the magnet track and forming a blockage, use the material dividing cylinder to drive the material dividing track to slide, and use the material dividing trough to divide the magnets to improve the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the appearance of the utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0022] Figure 3 It is an enlarged view of the lateral movement structure of the utility model;

[0023] Figure 4 This is an enlarged view of the installation structure of the utility model;

[0024] Figure 5 This is an enlarged view of the dredging and material distribution structure of the utility model;

[0025] Figure 6 It is an enlarged view of the internal structure of the material dividing structure of the utility model.

[0026] In the figure: 1. Base; 101. Distribution box; 102. Touch screen; 103. Emergency stop button; 104. Power switch; 105. Air intake assembly; 201. Support seat; 202. Moving cylinder; 203. Mounting plate; 204. Slide rail; 205. Guide rod; 206. Mounting seat; 207. Lifting cylinder; 208. Magnetic nozzle; 209. Product seat; 301. Material distribution base; 302. Material distribution cylinder; 303. Material distribution track; 304. Magnetic track; 305. Electric push rod; 306. Press plate; 307. Damping rod; 308. Clearing rack; 309. Safety light curtain. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 6 , the utility model provides a technical solution:

[0029] Embodiment 1:

[0030] A magnet installation device comprises a base 1, a driving structure is installed on the top surface of the base 1 near the back, a mounting structure is installed in the middle of the top surface of the base 1, and a material separation structure is installed on the top surface of the base 1 near the left side.

[0031] The mounting structure includes a support seat 201, a mobile cylinder 202 is installed on the right side of the top of the support seat 201, the output end of the mobile cylinder 202 is connected to a mounting plate 203, a slide rail 204 is connected to the back of the mounting plate 203, a guide rod 205 is installed in the middle of the front of the mounting plate 203, the outer surface of the guide rod 205 is connected to the mounting seat 206, a lifting cylinder 207 is installed on the top of the mounting seat 206, a magnet suction nozzle 208 is connected to the output end of the lifting cylinder 207, and a product seat 209 is arranged at the bottom of the magnet suction nozzle 208. The bottom surface of the support seat 201 is detachably connected to the top surface of the base 1, a slide groove is provided on the back of the mounting plate 203 and is slidably connected to the outer surface of the slide rail 204, the inner wall of the slide groove is provided in the middle of the back of the mounting seat 206 and is slidably connected to the outer surface of the guide rod 205, the slide rail 204 is installed on the top of the support seat 201, and the bottom surface of the product seat 209 is detachably connected to the top surface of the base 1.

[0032] The driving structure includes a distribution box 101, a touch screen 102 is installed at the top of the middle of the front of the distribution box 101, an emergency stop button 103 is installed near the right end of the top of the front of the distribution box 101, a power switch 104 is installed near the left end of the top of the front of the distribution box 101, and an air intake assembly 105 is installed near the bottom on the right side of the distribution box 101. The bottom surface of the distribution box 101 is fixedly connected to the middle of the top surface of the base 1 near the back end, and the output end of the air intake assembly 105 is connected to the moving cylinder 202 and the lifting cylinder 207 through an air pipe.

[0033] By setting up the installation structure and the driving structure, the moving cylinder 202 is used to drive the installation plate 203 to move left and right along the slide rail 204, and the lifting cylinder 207 is used to drive the magnet suction nozzle 208 to move up and down along the guide rod 205, so as to facilitate the rapid installation of the magnet using the magnet suction nozzle 208.

[0034] By starting the moving cylinder 202 to extend and retract, the mounting plate 203 can be driven to slide left and right along the slide rail 204, thereby driving the magnet nozzle 208 to move left and right. By starting the lifting cylinder 207, the magnet nozzle 208 can be driven to move up and down along the direction of the guide rod 205, thereby realizing the lifting of the magnet nozzle 208. The magnet nozzle 208 can be used to absorb the magnet and install it.

[0035] Embodiment 2:

[0036] On the basis of the first embodiment, the material distribution structure includes a material distribution unit and a dredging unit. The material distribution unit includes a material distribution base 301, a material distribution cylinder 302 is installed in the middle of the bottom surface of the material distribution base 301, a material distribution track 303 is connected to the output end of the material distribution cylinder 302, a magnet track 304 is installed in the middle of the top surface of the material distribution base 301, and safety light curtains 309 are arranged on the left and right ends of the front of the material distribution base 301. The dredging unit includes an electric push rod 305, a pressing plate 306 is installed at the output end of the electric push rod 305, a damping rod 307 is installed in the middle of the bottom surface of the pressing plate 306, and a dredging frame 308 is installed at the bottom end of the damping rod 307.

[0037] The bottom surface of the material distribution base 301 is detachably connected to the top surface of the base 1, the top surface of the material distribution track 303 is slidably connected to the bottom surface of the magnet track 304, a material distribution groove is opened near the right end of the top surface of the material distribution track 303, the outer surface of the material distribution track 303 is slidably connected to the inside of a rectangular groove opened on the top surface of the material distribution base 301, the bottom surface of the safety light curtain 309 is fixedly connected to the top surface of the base 1, and the bottom end of the outer surface of the dredging frame 308 is slidably connected to the inner wall of the conveying groove opened on the top of the magnet track 304.

[0038] By setting up the material dividing structure, the magnet track 304 can be used to transport the magnets, and the electric push rod 305 can be used to drive the clearing frame 308 to rise and fall to press the magnets inside the magnet track 304 to prevent the magnets from getting stuck inside the magnet track 304 and forming a blockage. The material dividing cylinder 302 is used to drive the material dividing track 303 to slide, and the material dividing trough is used to divide the magnets to improve the installation efficiency.

[0039] The strip magnet is placed inside the conveying groove opened on the top surface of the magnet track 304, and then the material distribution cylinder 302 is started to drive the material distribution track 303 to slide inside the rectangular groove opened on the top surface of the material distribution base 301. When the material distribution groove opened on the top surface of the material distribution track 303 coincides with the bottom of the conveying groove opened on the magnet track 304, the bottom magnet block enters the material distribution groove opened on the top of the material distribution track 303, and then the material distribution cylinder 302 drives the material distribution track 303 to slide to the right to separate the magnet block from the magnet strip, and then the magnet suction nozzle 208 is used to suck the magnet. Attached installation, when the magnetic strip is sliding inside the conveying groove opened by the magnet track 304, start the electric push rod 305 to drive the pressing plate 306 to descend, and use the clearing frame 308 to slide inside the conveying groove opened by the magnet track 304 to press the magnetic strip to prevent it from being blocked inside, and use the installation of the damping rod 307 to prevent excessive pressure from causing damage to the magnetic block, and use the installation of the safety light curtain 309 to ensure that the hands of the magnetic stripe worker cannot leave the working range before starting to work, thereby ensuring safety in the production process.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A magnet mounting device, comprising a base (1), characterized in that: A driving structure is installed on the top surface of the base (1) near the back, a mounting structure is installed in the middle of the top surface of the base (1), and a material distribution structure is installed on the top surface of the base (1) near the left side; The mounting structure comprises a support seat (201), a movable cylinder (202) is mounted on the right side of the top of the support seat (201), the output end of the movable cylinder (202) is connected to a mounting plate (203), the back of the mounting plate (203) is connected to a slide rail (204), a guide rod (205) is mounted in the middle of the front of the mounting plate (203), the outer surface of the guide rod (205) is connected to a mounting seat (206), a lifting cylinder (207) is mounted on the top of the mounting seat (206), the output end of the lifting cylinder (207) is connected to a magnet suction nozzle (208), and a product seat (209) is arranged at the bottom of the magnet suction nozzle (208).

2. A magnet mounting device according to claim 1, characterized in that: The bottom surface of the support seat (201) is detachably connected to the top surface of the base (1); a sliding groove is provided on the back of the mounting plate (203) and is slidably connected to the outer surface of the sliding rail (204); the inner wall of the sliding groove is provided in the middle of the back of the mounting seat (206) and is slidably connected to the outer surface of the guide rod (205); the sliding rail (204) is installed on the top of the support seat (201); and the bottom surface of the product seat (209) is detachably connected to the top surface of the base (1).

3. A magnet mounting device according to claim 1, characterized in that: The driving structure comprises a distribution box (101), a touch screen (102) is installed at the top of the middle of the front of the distribution box (101), an emergency stop button (103) is installed at the top of the front of the distribution box (101) near the right end, a power switch (104) is installed at the top of the front of the distribution box (101) near the left end, and an air intake assembly (105) is installed on the right side of the distribution box (101) near the bottom.

4. A magnet mounting device according to claim 3, characterized in that: The bottom surface of the distribution box (101) is fixedly connected to the middle of the top surface of the base (1) close to the back end, and the output end of the air intake assembly (105) is connected to the moving cylinder (202) and the lifting cylinder (207) through an air pipe.

5. A magnet mounting device according to claim 1, characterized in that: The material distribution structure includes a material distribution unit and a dredging unit; The material dividing unit comprises a material dividing base (301), a material dividing cylinder (302) is installed in the middle of the bottom surface of the material dividing base (301), the output end of the material dividing cylinder (302) is connected to a material dividing track (303), a magnet track (304) is installed in the middle of the top surface of the material dividing base (301), and safety light curtains (309) are arranged at the left and right ends of the front of the material dividing base (301).

6. A magnet mounting device according to claim 5, characterized in that: The dredging unit comprises an electric push rod (305), a pressing plate (306) is installed at the output end of the electric push rod (305), a damping rod (307) is installed in the middle of the bottom surface of the pressing plate (306), and a dredging frame (308) is installed at the bottom end of the damping rod (307).

7. A magnet mounting device according to claim 6, characterized in that: The bottom surface of the material distribution base (301) is detachably connected to the top surface of the base (1); the top surface of the material distribution track (303) is slidably connected to the bottom surface of the magnet track (304); a material distribution groove is provided on the top surface of the material distribution track (303) near the right end; the outer surface of the material distribution track (303) is slidably connected to the inside of a rectangular groove provided on the top surface of the material distribution base (301); the bottom surface of the safety light curtain (309) is fixedly connected to the top surface of the base (1); and the bottom end of the outer surface of the dredging frame (308) is slidably connected to the inner wall of the conveying groove provided on the top of the magnet track (304).

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