Forming device for sound barrier production
By designing a fixed transportation molding mechanism and cutting mechanism in the molding device produced by acoustic barrier, the problems of lifting and deviation caused by the inability to fix the material during processing are solved, and the processing quality and the accuracy of material molding are improved.
Patent Information
- Application Number
- CN202421584458.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing acoustic barrier production and forming devices cannot effectively fix the material during the processing process, resulting in material lifting and deviation, affecting the processing quality.
A forming device for the production of acoustic barriers is designed, including a fixed transport forming mechanism and a cutting mechanism. The fixed transportation molding mechanism uses the driving effect of the worm and tooth plate to fix the material by combining the transport molding assembly and the material fixing assembly. The cutting mechanism cuts the material by combining the screw and the sliding plate.
Effectively prevent the material from rising during the cutting process, improve the processing quality, and ensure the correct molding of the material through the molding of the press roller.
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Figure CN222903214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forming devices, and particularly relates to a forming device for the production of sound barriers. Background Technique
[0002] Sound barriers are mainly used for sound insulation and noise reduction of roads, highways, elevated composite roads and other noise sources; they are divided into pure sound-insulating reflective sound barriers and composite sound barriers that combine sound absorption and sound insulation, and the latter is a more effective sound insulation method; they are wall-like structures set beside railways and roads to reduce the impact of traffic noise on nearby residents. Therefore, a forming device for the production of sound barriers is needed.
[0003] According to a forming device for the production of sound barriers disclosed on the patent network (authorization announcement number: CN 220145220 U), it is described that "the utility model relates to the technical field of sound barrier production, and discloses a forming device for the production of sound barriers, including a workbench, a fixed frame is fixedly connected to the upper surface of the workbench, a hydraulic cylinder is fixedly connected to the upper surface of the fixed frame, rollers are arranged equidistantly on the upper surface of the workbench, driven shafts are arranged on both sides of one end of the upper surface of the workbench far from the fixed frame, motors are arranged on both sides of one end of the lower surface of the workbench close to the driven shafts, and movable blocks are arranged on both sides of one end of the upper surface of the workbench close to the driven shafts. Through the movable blocks and sliding rails, when the width of the device needs to be adjusted, first rotate the limit bolt, so that the movable block moves on the upper surface of the workbench along the sliding rail as a track. When the movable block moves to a suitable position, rotate the limit bolt in the reverse direction, and then make the limit bolt press against the outer wall of the sliding rail to fix the movable block, thereby realizing the adjustment of the width of the device, which is beneficial to improving the flexibility of the device."
[0004] In view of the above description, the applicant believes that there are the following problems: when the device is in use, the movable rod drives the mounting plate and the cutter head, so that it moves up and down along the sliding groove through the slider, and then contacts the cutter head with the backing plate to realize the cutting of the die-casting material of the sound barrier. Since the device cannot fix the material during processing, when processing the material, the material will warp and deviate, affecting the processing quality and being unfavorable for production. Content of the Utility Model
[0005] The purpose of the present utility model is to provide a forming device for the production of sound barriers to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present utility model provides the following technical solution: a forming device for the production of sound barriers, including a bottom plate, a fixed transportation and forming mechanism is arranged on the top of the bottom plate, a cutting mechanism is arranged on the top of the fixed transportation and forming mechanism, and chili oil support columns are fixedly arranged at the bottom of the bottom plate;
[0007] The fixed transportation and forming mechanism includes a transportation and forming component and a material fixing component, and the transportation and forming component is arranged outside the material fixing component.
[0008] Preferably, the transportation and forming component includes a transportation device which is fixedly connected to the top of the bottom plate. A first motor is fixedly connected to the bottom of the bottom plate, and the output end of the first motor is drivingly connected to a rotating belt. The end of the rotating belt away from the first motor is drivingly connected to a first gear, and a second gear is meshed with the outside of the first gear. A rotating shaft is fixedly connected to the outside of the second gear. A chili oil pushing pump is fixedly connected to the top of the bottom plate, and the output end of the pushing pump is fixedly connected to a sliding mounting plate. A second pressing roller is rotatably connected to the outside of the sliding mounting plate. A first pressing roller is arranged inside the transportation device, and a connecting seat is fixedly connected to the top of the transportation device. Since the bottom plate is provided, it is beneficial to provide an installation basis for other components.
[0009] Preferably, through holes are numerically controlled at the corresponding positions of the connecting seat and the rotating shaft, and the rotating shaft is rotatably connected inside the connecting seat. Since the rotating shaft is provided, it is beneficial to drive the second pressing roller to rotate.
[0010] Preferably, through holes are provided at the corresponding positions of the sliding mounting plate and the first pressing roller, and the sliding mounting plate is slidably connected to the outside of the first pressing roller. Through holes are provided at the corresponding positions of the sliding mounting plate and the rotating shaft, and the sliding mounting plate is slidably connected to the outside of the rotating shaft. Since the first pressing roller is provided, it is beneficial to form the material.
[0011] Preferably, the material fixing component includes a fixing seat which is fixedly connected to the end of the bottom plate away from the first motor at the bottom. A second motor is fixedly connected to the outside of the fixing seat, and the output end of the second motor is fixedly connected to a worm. A worm gear is meshed with the outside of the worm, and a rotating gear is fixedly connected to the top of the worm gear. A toothed plate is meshed with the outside of the rotating gear, and a fixing plate is fixedly connected to the outside of the toothed plate. Since the toothed plate is provided, it is beneficial to drive the fixing plate to slide inside the bottom plate.
[0012] Preferably, a sliding groove is provided at the corresponding position of the bottom plate and the toothed plate, and the toothed plate is slidably connected inside the bottom plate. Since the toothed plate is provided, it is beneficial to fix the material by the fixing plate.
[0013] Preferably, the cutting mechanism includes a sliding column fixedly connected to the top of the transportation device. A motor three is fixedly connected to the outside of the transportation device. The output end of the motor three is fixedly connected to a screw rod. A sliding plate is threadedly connected to the outside of the screw rod. A limiting rod is slidably connected to the inside of the sliding plate. The bottom of the limiting rod is fixedly connected to a cutting knife. A top plate is fixedly connected to the top of the sliding column. A spring is arranged between the top of the cutting knife and the middle position of the bottom of the sliding plate. The setting of the cutting knife is beneficial to cutting the material.
[0014] Compared with the prior art, the present utility model provides a forming device for the production of sound barriers, having the following beneficial effects:
[0015] 1. In the forming device for the production of sound barriers, by arranging a transportation and forming assembly and a material fixing assembly in the fixed transportation and forming mechanism, with the transportation and forming assembly arranged outside the material fixing assembly, the worm drives the rotating gear at the top of the worm wheel to drive the toothed plate to slide inside the bottom plate, which is beneficial for the fixing plate to fix the material transmitted by the transportation device, thereby preventing the material from warping during cutting and affecting the production quality. Through the mutual cooperation of the first pressing roller and the second pressing roller, it is beneficial to form the material.
[0016] 2. In the forming device for the production of sound barriers, by using the cutting mechanism in cooperation with the fixed transportation and forming mechanism, the screw rod drives the sliding plate to slide outside the sliding column, which is beneficial for the cutting knife to cut the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0018] Figure 1 It is a schematic diagram of the external structure of the present utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the fixed transportation and forming mechanism of the present utility model;
[0020] Figure 3 It is a schematic diagram of the transportation and forming assembly of the fixed transportation and forming mechanism of the present utility model;
[0021] Figure 4 It is a schematic diagram of the material fixing assembly of the fixed transportation and forming mechanism of the present utility model;
[0022] Figure 5Schematic diagram of the bottom structure of the material fixing component of the fixed transportation and forming mechanism of the present utility model;
[0023] Figure 6 Schematic diagram of the cutting mechanism of the present utility model.
[0024] In the figure: 1, bottom plate; 2, fixed transportation and forming mechanism; 21, transportation and forming component; 211, transportation device; 212, motor 1; 213, rotating belt; 214, gear 1; 215, gear 2; 216, rotating shaft; 217, push pump; 218, sliding mounting plate; 219, connecting seat; 2110, pressure roller 1; 2111, pressure roller 2; 22, material fixing component; 221, fixing seat; 222, motor 2; 223, worm; 224, worm gear; 225, rotating gear; 226, toothed plate; 227, fixing plate; 3, cutting mechanism; 31, sliding column; 32, top plate; 33, motor 3; 34, screw; 35, sliding plate; 36, limiting rod; 37, cutting knife; 38, spring; 4, support column. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and the like shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0027] Embodiment 1:
[0028] Please refer to Figure 1-6 , the present utility model provides a technical solution: a forming device for the production of a sound barrier, including a bottom plate 1, a fixed transportation and forming mechanism 2 is arranged on the top of the bottom plate 1, a cutting mechanism 3 is arranged on the top of the fixed transportation and forming mechanism 2, and a chili oil support column 4 is fixed at the bottom of the bottom plate 1;
[0029] The fixed transportation and forming mechanism 2 includes a transportation and forming component 21 and a material fixing component 22, and the transportation and forming component 21 is arranged outside the material fixing component 22.
[0030] Further, the transportation and forming assembly 21 includes a transportation device 211, which is fixedly connected to the top of the bottom plate 1. A first motor 212 is fixedly connected to the bottom of the bottom plate 1. The output end of the first motor 212 is drivingly connected to a rotating belt 213. One end of the rotating belt 213 away from the first motor 212 is drivingly connected to a first gear 214. A second gear 215 is externally engaged with the first gear 214. A rotating shaft 216 is fixedly connected to the outside of the second gear 215. A chili oil pushing pump 217 is fixedly connected to the top of the bottom plate 1. The output end of the pushing pump 217 is fixedly connected to a sliding mounting plate 218. A second pressing roller 2111 is rotatably connected to the outside of the sliding mounting plate 218. A first pressing roller 2110 is arranged inside the transportation device 211. A connecting seat 219 is fixedly connected to the top of the transportation device 211. Since the bottom plate 1 is provided, it is beneficial to provide an installation basis for other components.
[0031] Further, through holes are numerically controlled at the corresponding positions of the connecting seat 219 and the rotating shaft 216. The rotating shaft 216 is rotatably connected inside the connecting seat 219. Since the rotating shaft 216 is provided, it is beneficial to drive the second pressing roller 2111 to rotate.
[0032] Further, through holes are provided at the corresponding positions of the sliding mounting plate 218 and the first pressing roller 2110. The sliding mounting plate 218 is slidably connected to the outside of the first pressing roller 2110. Through holes are provided at the corresponding positions of the sliding mounting plate 218 and the rotating shaft 216. The sliding mounting plate 218 is slidably connected to the outside of the rotating shaft 216. Since the first pressing roller 2110 is provided, it is beneficial to form the material.
[0033] Further, the material fixing assembly 22 includes a fixing seat 221, which is fixedly connected to one end of the bottom of the bottom plate 1 away from the first motor 212. A second motor 222 is fixedly connected to the outside of the fixing seat 221. The output end of the second motor 222 is fixedly connected to a worm 223. A worm gear 224 is externally engaged with the worm 223. A rotating gear 225 is fixedly connected to the top of the worm gear 224. A toothed plate 226 is externally engaged with the rotating gear 225. A fixing plate 227 is fixedly connected to the outside of the toothed plate 226. Since the toothed plate 226 is provided, it is beneficial to drive the fixing plate 227 to slide inside the bottom plate 1.
[0034] Further, a chute is provided at the corresponding position of the bottom plate 1 and the toothed plate 226. The toothed plate 226 is slidably connected inside the bottom plate 1. Since the toothed plate 226 is provided, it is beneficial to fix the material by the fixing plate 227.
[0035] Embodiment 2:
[0036] Please refer to Figure 6, and in combination with Embodiment 1, it is further obtained that the cutting mechanism 3 includes a sliding column 31. The sliding column 31 is fixedly connected to the top of the transportation device 211. An external motor three 33 is fixedly connected to the outside of the transportation device 211. The output end of the motor three 33 is fixedly connected to a screw rod 34. A sliding plate 35 is threadedly connected to the outside of the screw rod 34. A limiting rod 36 is slidably connected inside the sliding plate 35. A cutting knife 37 is fixedly connected to the bottom of the limiting rod 36. A top plate 32 is fixedly connected to the top of the sliding column 31. A spring 38 is provided between the top of the cutting knife 37 and the middle position of the bottom of the sliding plate 35. Due to the setting of the cutting knife 37, it is beneficial to cut the material.
[0037] In the actual operation process, when this device is used, first, the motor one 212 drives the rotating belt 213 to rotate. The rotating belt 213 drives the transportation device 211 to operate, so that the transportation device 211 transports the material to the bottom of the cutting knife 37. The motor two 222 drives the worm gear 224 outside the worm 223 to rotate. This worm gear 224 drives the toothed plate 226 outside the rotating gear 225 to slide inside the bottom plate 1, so that the fixing plate 227 fixes the material transported by the transportation device 211. The motor three 33 drives the sliding plate 35 outside the screw rod 34 to slide outside the sliding column 31, so that the cutting knife 37 cuts the material under the protection of the spring 38. Subsequently, the transportation device 211 transports the cut material between the first pressing roller 2110 and the second pressing roller 2111. The motor two 222 drives the worm gear 224 outside the worm 223 to rotate. This worm gear 224 drives the toothed plate 226 outside the rotating gear 225 to slide inside the bottom plate 1, so that the fixing plate 227 fixes the material transported by the transportation device 211. The motor three 33 drives the sliding plate 35 outside the screw rod 34 to slide outside the sliding column 31, so that the cutting knife 37 cuts the material under the protection of the spring 38. Subsequently, the transportation device 211 transports the cut material between the first pressing roller 2110 and the second pressing roller 2111. The rotating belt 213 drives the gear two 215 outside the gear one 214 to rotate. At this time, the rotating shaft 216 drives the second pressing roller 2111 outside the sliding mounting plate 218 to rotate. The distance between the sliding mounting plates 218 can be adjusted by the pushing pump 217. The second pressing roller 2111 cooperates with the first pressing roller 2110 to form the material.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
Claims
1. A forming device for producing a sound barrier, comprising a base plate (1), characterized in that: A fixed transport and forming mechanism (2) is arranged on the top of the bottom plate (1), a cutting mechanism (3) is arranged on the top of the fixed transport and forming mechanism (2), and a chili oil support column (4) is fixed on the bottom of the bottom plate (1); The fixed transport and forming mechanism (2) comprises a transport and forming component (21) and a material fixing component (22); the transport and forming component (21) is arranged outside the material fixing component (22).
2. A forming device for producing a sound barrier according to claim 1, characterized in that: The transport forming assembly (21) comprises a transport device (211), wherein the transport device (211) is fixedly connected to the top of the base plate (1), the bottom of the base plate (1) is fixedly connected to a motor 1 (212), the output end of the motor 1 (212) is transmission-connected to a rotating belt (213), one end of the rotating belt (213) away from the motor 1 (212) is transmission-connected to a gear 1 (214), the outside of the gear 1 (214) is meshed with a gear 2 (215), the outside of the gear 2 (215) is fixedly connected to a rotating shaft (216), a chili oil push pump (217) is fixedly connected to the top of the base plate (1), the output end of the push pump (217) is fixedly connected to a sliding mounting plate (218), the outside of the sliding mounting plate (218) is rotationally connected to a pressure roller 2 (2111), a pressure roller 1 (2110) is arranged inside the transport device (211), and the top of the transport device (211) is fixedly connected to a connecting seat (219).
3. A forming device for producing a sound barrier according to claim 2, characterized in that: Through holes are numerically controlled at corresponding positions of the connection seat (219) and the rotating shaft (216), and the rotating shaft (216) is rotatably connected inside the connection seat (219).
4. A forming device for producing a sound barrier according to claim 2, characterized in that: A through hole is provided at a corresponding position between the sliding mounting plate (218) and the pressure roller 1 (2110), and the sliding mounting plate (218) is slidably connected to the outside of the pressure roller 1 (2110). A through hole is provided at a corresponding position between the sliding mounting plate (218) and the rotating shaft (216), and the sliding mounting plate (218) is slidably connected to the outside of the rotating shaft (216).
5. The forming device for producing a sound barrier according to claim 2, characterized in that: The material fixing assembly (22) comprises a fixing seat (221), wherein the fixing seat (221) is fixedly connected to the bottom of the base plate (1) at one end away from the motor one (212), the outside of the fixing seat (221) is fixedly connected to the motor two (222), the output end of the motor two (222) is fixedly connected to a worm (223), the outside of the worm (223) is meshed with a worm wheel (224), the top of the worm wheel (224) is fixedly connected to a rotating gear (225), the outside of the rotating gear (225) is meshed with a toothed plate (226), and the outside of the toothed plate (226) is fixedly connected to a fixing plate (227).
6. A forming device for producing a sound barrier according to claim 5, characterized in that: The bottom plate (1) and the tooth plate (226) are provided with corresponding sliding grooves, and the tooth plate (226) is slidably connected to the inside of the bottom plate (1).
7. A forming device for producing a sound barrier according to claim 5, characterized in that: The cutting mechanism (3) comprises a sliding column (31), wherein the sliding column (31) is fixedly connected to the top of the transport device (211), the outer portion of the transport device (211) is fixedly connected to a motor three (33), the output end of the motor three (33) is fixedly connected to a screw rod (34), the outer portion of the screw rod (34) is threadedly connected to a sliding plate (35), the interior of the sliding plate (35) is slidably connected to a limit rod (36), the bottom of the limit rod (36) is fixedly connected to a cutter (37), the top of the sliding column (31) is fixedly connected to a top plate (32), and a spring (38) is provided at a midpoint between the top of the cutter (37) and the bottom of the sliding plate (35).
Citation Information
Patent Citations
Forming device for sound barrier production
CN220145220U