Device for assembling and processing rubber baffle plate
By designing a device for the assembly processing of rubber blocking plates, adjusting the gap between rubber blocking plates with the adjustment screw and fixing it on the device body, and then performing overall processing of keyways, the problem of excessive gap caused by the accuracy error of rubber blocking plates in the prior art is solved, and high-precision keyway processing is achieved and the operating quality of the extrusion sheet press is improved.
Patent Information
- Application Number
- CN202421951592.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the keyway accuracy error of the rubber blocking plate causes the gap between the bonding surfaces after the rubber blocking plate is assembled, making it difficult to meet the technical requirements (<0.1mm).
A device for the assembly processing of rubber blocking plates is designed, including the device body, an adjustment block and an adjustment screw. By rotating the adjustment screw, the rubber blocking plate is adjusted, so that the bonding surface gap is <0.1mm, then fixed on the device body, and then the overall processing keyway is carried out.
High-precision processing of the keyway of the rubber block (≤±0.025mm) is achieved, which meets the accuracy requirements of the bonding surface of the rubber block, solves the problem of excessive gap after the rubber block is assembled, and improves the operating quality of the extrusion sheet press.
Smart Images

Figure CN222903271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber and plastic machinery, in particular to a device for assembling and processing rubber baffle plates. Background Art
[0002] Four rubber baffle plates are installed on the barrel through keys for use. As Figure 1 shown, the rubber baffle plate is a core part in an extrusion press, which is crucial for the overall quality of the extrusion press.
[0003] The existing key grooves of the four rubber baffle plates are all processed into finished products individually, and then installed and positioned on the barrel through keys. Due to the combined action of the precision errors of the key grooves of the rubber baffle plates and the barrel, after the rubber baffle plates are assembled and installed, the joint surfaces between the rubber baffle plates will have problems of excessive clearance. Therefore, it is necessary to quickly develop a new device for assembling and processing rubber baffle plates to solve the above problems.
[0004] Combined with Figure 2 , the position indicated by the arrow in the figure is the clearance position of the joint surface of the rubber baffle plate, which is caused by the precision error of the key groove processed individually during the processing of the rubber baffle plate. Secondly, the structure of the rubber baffle plate (lower rubber baffle plate) is thin, and the stress and thermal deformation errors generated during processing cause deformation. Due to the above two reasons, it is very difficult to ensure the technical requirements (<0.1 mm) for the joint surface clearance after the rubber baffle plates are assembled. Content of the Utility Model
[0005] The purpose of the utility model is to provide a device for assembling and processing rubber baffle plates, which can solve the problems such as large precision error in the individual processing of the original rubber baffle plate key grooves, and has the advantages of simple structure, low cost, convenience and practicality, and high precision.
[0006] The technical solution of the utility model is as follows: A device for assembling and processing rubber baffle plates, characterized in that the device for assembling and processing rubber baffle plates includes a device body 1, a right adjusting block 2, a lower adjusting block 3, an upper adjusting block 4, a left adjusting block 5, and an adjusting screw rod 6; the right adjusting block 2, the lower adjusting block 3, the upper adjusting block 4, and the left adjusting block 5 are respectively fixed on the device body 1, and the adjusting screw rod 6 rotates on the right adjusting block 2, the lower adjusting block 3, the upper adjusting block 4, and the left adjusting block 5 respectively;
[0007] The device body 1 is mainly composed of a bottom plate and a vertical plate welded at 90°; on the vertical plate of the device body 1, there are respectively provided a rubber baffle plate fixing and fastening hole 7, a rubber baffle plate key groove processing hole 8, and a rubber baffle plate assembly positioning "∞" reference hole 9;
[0008] The rubber baffle plate is adjusted by rotating the adjusting screw rod 6; four rubber baffle plates are pre-assembled on the vertical plate of the device body 1. After confirming that the clearance between the joint surfaces of the rubber baffle plates is <0.1 mm, the rubber baffle plates are fixed on the vertical plate of the device body 1, and then the key grooves are processed integrally.
[0009] The rubber baffle keyway machining hole 8 is arranged around the rubber baffle assembly positioning "∞" reference hole 9.
[0010] The rubber baffle fixing bolt hole 7 is arranged around the rubber baffle keyway machining hole 8.
[0011] Four rubber baffle keyway machining holes 8 are provided.
[0012] Three or four bolt holes are arranged around each rubber baffle keyway machining hole 8.
[0013] The advantage of the present utility model lies in that a device is provided, and the rubber baffle can be integrally machined for the rubber baffle keyway after pre-assembly. By arranging the barrel keyway and the rubber baffle keyway on the same machine tool, the keyway machined by one-time positioning and clamping has high precision (≤±0.025mm), fully meeting the requirement of the clearance precision of the rubber baffle joint surface (<0.1mm), successfully solving the problem of material leakage caused by excessive clearance of the rubber baffle joint surface, and improving the overall operation quality of the extrusion tablet press. Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the rubber baffle installation in the prior art.
[0015] Figure 2 It is a schematic diagram of the clearance of the rubber baffle joint surface.
[0016] Figure 3 It is a front schematic diagram of the device for rubber baffle assembly machining of the present utility model.
[0017] Figure 4 It is a side schematic diagram of the device for rubber baffle assembly machining of the present utility model.
[0018] In the figure: 1-device body; 2-right adjusting block; 3-lower adjusting block; 4-upper adjusting block; 5-left adjusting block; 6-adjusting screw rod; 7-rubber baffle fixing bolt hole; 8-rubber baffle keyway machining hole; 9-rubber baffle assembly positioning "∞" reference hole. Detailed Description of the Invention
[0019] The rubber baffle assembly machining device of the present utility model is composed of a device body 1, a right adjusting block 2, a lower adjusting block 3, an upper adjusting block 4, a left adjusting block 5, and an adjusting screw rod 6. The detailed implementation is as Figure 3 as Figure 4 shown.
[0020] As Figure 3 shown, the device body 1 is mainly composed of a bottom plate and a vertical plate welded at 90°.
[0021] As Figure 4As shown in the figure, on the vertical plate of the device body 1, there are provided a rubber baffle fixing and fastening hole 7, a rubber baffle keyway machining hole 8, and a rubber baffle assembly positioning "∞" reference hole 9.
[0022] First, the fitter pre-assembles four rubber baffles. After confirming that the gap (<0.1mm) between the bonding surfaces of the rubber baffles meets the technical requirements, the rubber baffles are fixed to this device with bolts, and then the keyways can be machined integrally on a lathe.
[0023] The purpose of the present utility model is to develop a device for rubber baffle assembly machining, which is used to machine the positioning keyways of rubber baffles at one time, and has the characteristics of high machining accuracy, simple structure, and convenient operation. The rubber baffle assembly machining device of an extrusion tablet press.
[0024] The device for rubber baffle assembly machining adopts a welded structure (length 1280 * width 290 * height 980). After the rubber baffles are assembled separately and the gap between the bonding surfaces is adjusted, the positioning keyways of the rubber baffles are machined integrally on a boring machine at one time. It reduces the need for riveters and welders to grind the bonding surfaces of the rubber baffles due to the single-piece machining accuracy problem, saves the cost and time for researching the bonding surfaces of the rubber baffles, and improves the production efficiency and quality of extrusion tablet products; the rubber baffle assembly machining device has a simple and reliable structure, saves the grinding cost of riveters and welders (500 yuan / group), saves the production cycle by 2 days, improves the machining accuracy and the overall product quality of the extrusion tablet press.
Claims
1. A device for assembling and processing a rubber baffle plate, characterized in that: The device for assembling and processing a rubber baffle comprises a device body (1), a right adjustment block (2), a lower adjustment block (3), an upper adjustment block (4), a left adjustment block (5), and an adjustment screw (6); the right adjustment block (2), the lower adjustment block (3), the upper adjustment block (4), and the left adjustment block (5) are respectively fixed on the device body (1); and the adjustment screw (6) is respectively rotated on the right adjustment block (2), the lower adjustment block (3), the upper adjustment block (4), and the left adjustment block (5); The device body (1) is mainly composed of a bottom plate and a vertical plate welded at 90 degrees; the vertical plate of the device body (1) is respectively provided with a rubber baffle fixing handle hole (7), a rubber baffle keyway processing hole (8), and a rubber baffle assembly positioning "∞" reference hole (9); The rubber baffle plate is adjusted by rotating the adjusting screw rod (6); four rubber baffle plates are pre-assembled on the device body (1); after confirming that the gap between the joint surfaces of the rubber baffle plates is less than 0.1 mm, the rubber baffle plates are fixed on the device body (1) and the key grooves are processed as a whole.
2. The device for assembling and processing a rubber baffle plate according to claim 1, characterized in that: The rubber baffle plate keyway processing hole (8) is arranged around the rubber baffle plate assembly positioning "∞" reference hole (9).
3. The device for assembling the rubber baffle plate according to claim 1 or 2, characterized in that: The rubber baffle plate fixing handle engaging hole (7) is arranged around the rubber baffle plate keyway processing hole (8).
4. The device for assembling and processing a rubber baffle plate according to claim 1 or 2, characterized in that: The rubber baffle plate keyway processing holes (8) are provided with four.
5. The device for assembling and processing a rubber baffle plate according to claim 1 or 2, characterized in that: Three or four engagement holes are arranged around each of the keyway processing holes (8) of the baffle plates.
6. The device for assembling and processing a rubber baffle plate according to claim 4, characterized in that: Three or four engagement holes are arranged around each of the keyway processing holes (8) of the baffle plates.