Machining clamp with good stability

By designing a machining fixture that adopts a dovetail structure and thread adjustment system, the problems of low positioning accuracy and uneven clamping force in the prior art are solved, and a high-precision, stability and rigid fixture is achieved, which is suitable for high load and high-speed processing.

CN222903280UActive Publication Date: 2025-05-27ZHUZHOU PRINCIPLE MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421491003.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-27
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

It is difficult to achieve high positioning accuracy during the processing process of existing aluminum alloy workpiece clamps, and the clamping force is uneven, which can easily lead to vibration or displacement of the workpiece, especially when subjected to heavy loads or high-speed movement.

Method used

A processing fixture including a clamping mechanism and a control mechanism is designed. The clamping mechanism adopts a dovetail structure with a C-shaped clamping frame, a trapezoidal push block and a limiting slot. Combined with the control of the external threaded rod and the internal threaded sleeve, it achieves high-precision positioning and stable clamping.

Benefits of technology

It achieves a clamp with high positioning accuracy, stability and rigidity, and the clamping force is more uniform and firm, which can effectively resist vibration and sliding, reduce local stress on the workpiece, and avoid deformation or damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamps, and discloses a processing clamp with good stability, which comprises a clamp body mechanism and a control mechanism, the clamp body mechanism comprises a C-shaped clamp frame, one side of the C-shaped clamp frame is provided with two clamp grooves, the inner parts of the two clamp grooves close to the opening are hinged with extension rods, and the extension rods are hinged to the C-shaped clamp frame. And clamping rods are fixedly arranged at the ends, away from the C-shaped clamping frame, of the two extension rods, and trapezoidal push blocks are fixedly arranged at the opposite ends of the two extension rods. The machining clamp is characterized in that the machining clamp is high in positioning accuracy and excellent in stability, accurate dynamic control is guaranteed through the unique dovetail structure and the movable limiting clamping strips, reinforced clamping force is achieved through the design of the longitudinal clamping teeth and the transverse clamping teeth and the clamping plates, clamping is firmer, and in addition, the machining efficiency is improved. The combination of the hand wheel and the thread system provides the flexibility and adaptability of operation, is suitable for diversified workpiece treatment, and improves the operation efficiency and workpiece protection at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to a processing clamp with good stability. Background Art

[0002] Aluminum alloy workpiece fixture is a tool or device used to clamp and fix aluminum alloy workpieces. It is usually made of metal and has a specific shape and structure to ensure that the workpiece maintains a stable position and posture during the processing. The main function of aluminum alloy workpiece fixture is to fix the workpiece to ensure processing accuracy and improve work efficiency during processing, assembly or other process operations. At the same time, it can also protect the surface of the workpiece to avoid damage or deformation during the process.

[0003] Existing aluminum alloy workpieces are often clamped and fixed by screws during the clamping process. This clamping and fixing method is difficult to achieve high positioning accuracy, especially in applications that require extremely fine processing. The accuracy may be reduced due to the slight looseness of the screw. When subjected to heavy loads or high-speed movement, screw clamping alone may not provide sufficient stability, and vibration or displacement of the workpiece may easily occur. Screw clamping often applies concentrated force at the contact point, which may cause stress concentration near the clamping point, thereby damaging or deforming the workpiece, especially for brittle materials or thin-walled components. For workpieces of certain shapes or sizes, the clamping method using only screws may not be ideal and needs to be supplemented by additional adapters or fixtures.

[0004] Therefore, the utility model provides a processing fixture with good stability to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a processing fixture with good stability. The fixture provided by the utility model has high positioning accuracy, strong stability and rigidity, and a more uniform and firm clamping force.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A processing fixture with good stability, comprising a clamping body mechanism and a control mechanism, wherein the clamping body mechanism comprises a C-shaped clamping frame, two clamping grooves are provided on one side of the C-shaped clamping frame, extension rods are hingedly provided inside the two clamping grooves near the openings, the clamping rods are fixedly provided on the ends of the two extension rods away from the C-shaped clamping frame, trapezoidal push blocks are fixedly provided on the opposite ends of the two extension rods, limited slots are provided at the centers of the opposite sides of the two trapezoidal push blocks, and fixing holes are provided at the centers of the sides of the C-shaped clamping frame away from the clamping rod;

[0008] The control mechanism comprises an externally threaded rod, one end of which is fixedly provided with a triangular push block, the upper end face and the lower end face center of the triangular push block are fixedly provided with limit clamping strips, an internally threaded sleeve is threadedly sleeved on the rod body of the externally threaded rod away from the triangular push block, and a positioning bearing is fixedly sleeved in the middle of the internally threaded sleeve body;

[0009] Through the above technical solution, the clamp provided in the utility model has high positioning accuracy, strong stability and rigidity, and a more uniform and firm clamping force.

[0010] Furthermore, a clamping plate is fixedly provided on one side of the two clamping rods away from one end of the C-shaped clamping frame, and clamping teeth are provided on one side of the two clamping plates opposite to each other;

[0011] Through the above technical solution, the two clamping plates are brought closer to each other to achieve clamping.

[0012] Furthermore, one of the two clamping teeth is arranged longitudinally and the other is arranged transversely;

[0013] Through the above technical solution, the bidirectional setting increases the friction force and the clamping is more stable.

[0014] Furthermore, the triangular push block is located between the two trapezoidal push blocks, and the limit card strip is movably arranged inside the limit card slot;

[0015] Through the above technical solution, the limiting card strip is arranged inside the limiting card slot to increase the stability of clamping and the stability of displacement.

[0016] Furthermore, the positioning bearing fixing sleeve is arranged inside the fixing hole;

[0017] Through the above technical solution, a positioning bearing is provided to increase the stability of rotation.

[0018] Furthermore, a hand wheel is fixedly sleeved on one end of the internal threaded sleeve away from the triangular push block;

[0019] Through the above technical solution, the hand wheel can be easily rotated.

[0020] Further, the trapezoidal push block has the same inclination as the trapezoidal push block;

[0021] Through the above technical solution, the fit is higher when the inclination is the same.

[0022] The utility model has the following beneficial effects:

[0023] The utility model proposes a processing fixture with good stability. When the utility model is in use, the dovetail structure under the cooperation of the triangular push block and the trapezoidal push block can achieve high-precision positioning by controlling the external threaded rod and the internal threaded sleeve. The dovetail structure can accurately control the position of the workpiece. The dovetail groove allows the fixture to move smoothly along a specific trajectory. This is because the dovetail shape can naturally resist lateral and vertical movement, thereby ensuring the precise positioning of the workpiece. The dovetail structure can enhance the stability during clamping due to its staggered design. This structure is particularly suitable for operations that withstand high rotation speeds and heavy cutting loads because it can effectively resist vibration and sliding. Compared with simple screw clamping, the dovetail structure can distribute the clamping force more evenly, reduce local stress on the workpiece, and avoid deformation or damage. The combination of the screw increases the flexibility of the dovetail structure, and the screw can be adjusted to adapt to workpieces of different sizes while maintaining precise control. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front view of the utility model;

[0025] Figure 2 It is a rear-view axle side schematic diagram of the utility model;

[0026] Figure 3 It is a schematic diagram of the axial side of the clamping mechanism of the utility model;

[0027] Figure 4 It is a schematic diagram of the axial side of the control mechanism of the utility model.

[0028] Legend:

[0029] 1. Clamping mechanism; 2. Control mechanism; 101. C-shaped clamping frame; 102. Fixing hole; 103. Trapezoidal push block; 104. Limiting slot; 105. Clamping teeth; 106. Clamping plate; 107. Clamping rod; 108. Extension rod; 109. Clamping slot; 201. Limiting strip; 202. Triangular push block; 203. Externally threaded rod; 204. Internally threaded sleeve; 205. Positioning bearing; 206. Handwheel. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Example

[0032] Reference Figure 1-4The utility model provides an embodiment: a processing fixture with good stability, including a clamping body mechanism 1 and a control mechanism 2, the clamping body mechanism 1 includes a C-shaped clamping frame 101, one side of the C-shaped clamping frame 101 is provided with two clamping grooves 109, the inner parts of the two clamping grooves 109 are hingedly provided with extension rods 108 near the openings, the ends of the two extension rods 108 away from the C-shaped clamping frame 101 are fixedly provided with clamping rods 107, the opposite ends of the two extension rods 108 are fixedly provided with trapezoidal push blocks 103, the centers of the opposite sides of the two trapezoidal push blocks 103 are provided with limited slots 104, and the centers of the sides of the C-shaped clamping frame 101 away from the clamping rods 107 are provided with fixing holes 102;

[0033] The control mechanism 2 includes an external threaded rod 203, one end of which is fixedly provided with a triangular push block 202, and the upper and lower end centers of the triangular push block 202 are fixedly provided with a limit clamping strip 201, and an internal threaded sleeve 204 is threadedly sleeved on the end of the external threaded rod 203 away from the triangular push block 202, and a positioning bearing 205 is fixedly sleeved in the middle of the internal threaded sleeve 204;

[0034] The clamp provided in the utility model has high positioning accuracy, strong stability and rigidity, and a more uniform and firm clamping force. A clamping plate 106 is fixedly provided on one side of the two clamping rods 107 away from one end of the C-shaped clamping frame 101, and clamping teeth 105 are provided on the opposite side of the two clamping plates 106. The two clamping plates 106 are close to each other to achieve clamping, and one of the two clamping teeth 105 is longitudinally arranged and the other is transversely arranged.

[0035] The two-way setting increases friction and makes the clamping more stable. The triangular push block 202 is located between the two trapezoidal push blocks 103, and the limit strip 201 is movably arranged inside the limit slot 104. The limit strip 201 is arranged inside the limit slot 104 to increase the stability of clamping and the stability of displacement. The positioning bearing 205 is fixedly sleeved inside the fixing hole 102. The positioning bearing 205 is arranged to increase the stability of rotation. A hand wheel 206 is fixedly sleeved on the end of the internal threaded sleeve 204 away from the triangular push block 202, which is convenient for rotation by the hand wheel 206. The inclination of the trapezoidal push block 103 is the same as that of the trapezoidal push block 103, and the same inclination has a higher fit.

[0036] High positioning accuracy and stability

[0037] Use of dovetail structure: The dovetail structure of the triangular push block 202 and the trapezoidal push block 103 allows the fixture to move smoothly along a specific trajectory, naturally resisting horizontal and vertical movement. Limiting card strip 201: The limiting card strip 201 movably arranged on the triangular push block 202 is located in the limiting card slot 104 of the trapezoidal push block 103 to improve dynamic stability.

[0038] Strong clamping and evenly distributed pressure

[0039] Design of clamping teeth 105 and clamping plate 106: The design of clamping teeth 105 and clamping plate 106 with transverse and longitudinal directions realizes multi-directional fixing and improves the clamping effect.

[0040] Flexibility and adaptability

[0041] Hand wheel 206 and thread adjustment system: Use hand wheel 206 in conjunction with internal thread sleeve 204 and external thread rod 203 to complete precise adjustment to adapt to various workpieces.

[0042] Improved operational efficiency and productivity

[0043] Structural rigidity and stability: The C-shaped clamp frame 101 and the supporting structure enhance the overall rigidity and durability, and are suitable for high-load operations.

[0044] Protection of workpiece

[0045] Reduced Stress Concentrations: Designed to distribute clamping forces more evenly, reducing stress concentrations at the clamping point and the risk of workpiece damage.

[0046] Improved service life

[0047] Durable Materials and Design: Use of durable materials and carefully designed structure to provide long-term service life and stability.

[0048] Easy to operate

[0049] Handwheel 206 mechanism: Equipped with a convenient and fast handwheel 206 adjustment mechanism to simplify the operating steps and improve efficiency.

[0050] These technical features confirm the efficiency and practicality of this processing fixture, which is particularly suitable for industrial occasions that require precise control and high stability.

[0051] Working principle: When in use, turn the handwheel 206, and the rotation of the handwheel 206 drives the internal threaded sleeve 204 to rotate in the positioning bearing 205. When the internal threaded sleeve 204 rotates, the external threaded rod 203 makes a linear motion, thereby driving the triangular push block 202 to move to one side or the other side. When the triangular push block 202 moves closer to the handwheel 206, due to the design of the italic structure, the triangular push block 202 pushes the trapezoidal push block 103 upward. When the trapezoidal push block 103 is pushed upward, under the action of the hinge, the two clamping plates 106 can be brought closer to each other to achieve the clamping of the aluminum alloy workpiece.

[0052] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A processing fixture with good stability, comprising a clamping mechanism (1) and a control mechanism (2), characterized in that: The clamping mechanism (1) comprises a C-shaped clamping frame (101), one side of the C-shaped clamping frame (101) is provided with two clamping grooves (109), the inside of the two clamping grooves (109) near the opening is hinged with an extension rod (108), the ends of the two extension rods (108) away from the C-shaped clamping frame (101) are fixedly provided with a clamping rod (107), the opposite ends of the two extension rods (108) are fixedly provided with a trapezoidal push block (103), the centers of the opposite sides of the two trapezoidal push blocks (103) are provided with a limiting slot (104), and the center of the side of the C-shaped clamping frame (101) away from the clamping rod (107) is provided with a fixing hole (102); The control mechanism (2) comprises an externally threaded rod (203), one end of which is fixedly provided with a triangular push block (202), the upper end face and the lower end face center of the triangular push block (202) are fixedly provided with a limit clamping strip (201), an internally threaded sleeve (204) is threadedly sleeved on the rod body of the externally threaded rod (203) at one end away from the triangular push block (202), and a positioning bearing (205) is fixedly sleeved on the middle part of the body of the internally threaded sleeve (204).

2. A processing fixture with good stability according to claim 1, characterized in that: A clamping plate (106) is fixedly provided on one side of the two clamping rods (107) that is away from one end of the C-shaped clamping frame (101), and clamping teeth (105) are provided on one side of the two clamping plates (106) that is opposite to each other.

3. A processing fixture with good stability according to claim 2, characterized in that: One of the two clamping teeth (105) is arranged longitudinally and the other is arranged transversely.

4. A processing fixture with good stability according to claim 1, characterized in that: The triangular push block (202) is located between the two trapezoidal push blocks (103), and the limiting clamping strip (201) is movably arranged inside the limiting clamping slot (104).

5. A processing fixture with good stability according to claim 1, characterized in that: The positioning bearing (205) is fixedly sleeved inside the fixing hole (102).

6. A processing fixture with good stability according to claim 1, characterized in that: A hand wheel (206) is fixedly sleeved on one end of the internal threaded sleeve (204) away from the triangular push block (202).

7. A processing fixture with good stability according to claim 1, characterized in that: The trapezoidal push block (103) has the same inclination as the trapezoidal push block (103).