Drilling device for photovoltaic panel processing

Abstract

The utility model discloses a drilling device for photovoltaic panel processing, which comprises a drilling platform, a drilling anti-overloading mechanism, a quick loading and unloading mechanism and a loading and unloading auxiliary mechanism, the drilling anti-overloading mechanism comprises a mounting block, an anti-overloading pipe, an anti-overloading block, an overloading groove, a first spring, a first channel, a push plate and a second spring; the rapid loading and unloading mechanism comprises a clamping pipe, a clamping rod, a clamping groove, a flexible piece, a locking rod, a clamping head and a rotating sleeve, the loading and unloading auxiliary mechanism comprises a lateral plate, a supporting bearing, a rotating pipe, a rotating gear, a gear ring and a plugging plate, and through the combination of a mounting block, an anti-overload pipe and an anti-overload block, the mechanism can effectively prevent equipment damage caused by overload; the design of the clamping pipe and the clamping rod allows the drill bit to be quickly replaced or the drilling part to be adjusted, the working efficiency is greatly improved, the position of the drilling part is more accurately adjusted through the combination of the rotating pipe, the gear ring and the rotating gear, and the drilling angle and depth can be finely adjusted conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of drilling, and more specifically, it relates to a drilling device for photovoltaic panel processing. Background Technique

[0002] A drilling device for photovoltaic panel processing is a mechanical device specifically designed for the drilling requirements in the manufacturing process of photovoltaic panels. It can accurately and quickly complete the drilling operation on photovoltaic panels.

[0003] In the existing technology, firstly, during the drilling operation of some devices, once they bear excessive pressure, it is easy to cause damage to the drill bit or the device, increasing the risk of equipment failure. There is a lack of the ability to adjust the pressure through a spring system and automatically adjust the drilling pressure, which will affect the stability and accuracy of the drilling process. Secondly, some devices lack the ability to quickly replace the drill bit or adjust the drilling components, meaning that more time and labor are required each time for replacement or adjustment, significantly reducing the production efficiency. By means of precise design to ensure stable connection and shock absorption during the loading and unloading process, the lack of this function may lead to unstable connection and affect the drilling quality. Finally, some devices lack a precise gear transmission system to provide the ability to finely adjust the drilling angle and depth, resulting in reduced adjustment accuracy and difficulty in meeting the high-precision processing requirements. This means that the loading, unloading, and position adjustment are more complex and time-consuming, increasing the operation difficulty and possibly requiring higher-skilled operators. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the utility model provides a drilling device for photovoltaic panel processing to solve the technical problems such as the easy damage of the drill bit or the device and the lack of the ability to quickly replace the drill bit or adjust the drilling components mentioned in the background technique.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present utility model provides the following technical solutions: A drilling device for processing photovoltaic panels, comprising a drilling platform, a drilling anti-overload mechanism, a quick loading and unloading mechanism, and a loading and unloading auxiliary mechanism. The drilling anti-overload mechanism includes a mounting block, an anti-overload tube, an anti-overload block, an overload groove, a first spring, a first channel, a push plate, and a second spring. The mounting block can be movably inserted into the anti-overload tube. The first spring is arranged in the slot holes on both sides of the mounting block, and the first spring is cooperatively connected with the anti-overload block. The first channel is arranged at the top end of the overload groove. The second spring is installed on the inner wall of the anti-overload tube. The push plate is installed at one end of the second spring, and the end of the first channel is the initial position of the push plate. The quick loading and unloading mechanism includes a clamping tube, a clamping rod, a clamping slot, a flexible sheet, a locking rod, a clamping head, and a rotating sleeve. The clamping rod can be movably inserted into the clamping tube. The clamping slot is arranged on the side wall of the clamping rod. The rotating sleeve is movably and horizontally installed on the side wall of the clamping tube. The locking rod is threadedly connected with the inner wall of the rotating sleeve. The clamping head is arranged at one end of the locking rod. The flexible sheet is installed around the clamping slot.

[0008] The present utility model is further provided that the loading and unloading auxiliary mechanism includes a lateral plate, a support bearing, a rotating tube, a rotating gear, a gear ring, and a sealing plate. The lateral plate is installed on the side wall of the clamping tube. The support bearing is installed on the top end face of the lateral plate. One end of the rotating tube is cooperatively connected with the support bearing. The gear ring is installed at the top end of the rotating tube. The rotating gear is meshed with the gear ring. The rotating gear is cooperatively connected with the rotating sleeve. The sealing plate is installed on the side wall of the clamping tube, and one end of the sealing plate is in contact connection with one end of the rotating gear to prevent the rotating gear from shifting outwards. The combination of the rotating tube, the gear ring, and the rotating gear makes the position adjustment of the drilling component more precise, facilitating fine adjustment of the drilling angle and depth.

[0009] The present utility model is further provided that moving rods are arranged on both sides of the locking rod, and the moving rods are horizontally and movably arranged inside the side wall of the clamping rod. Two clamping heads are arranged at one end of the moving rods. The arrangement of the moving rods facilitates the directional inward movement of the locking rod.

[0010] The present utility model is further provided that a support column is arranged at one end of the side surface of the drilling platform, and a drilling driving component is arranged at one end of the support column. The drilling driving component and the support column increase the structural stability of the entire drilling platform, ensuring the precise alignment and stable driving of the drill bit during the drilling operation.

[0011] The present utility model is further provided that a drill bit is fixedly arranged at one end of the mounting block, and one end of the drill bit faces the drilling platform. The arrangement of the drill bit provides a drilling tool for the device.

[0012] The present utility model is further configured such that a second channel is provided on the side of the second spring, a rotating groove is provided at the top of the second channel, and the anti-overload block can enter the second channel through the first channel after compressing the second spring and finally enter the rotating groove. The designs of the first channel and the rotating groove allow the anti-overload block to move when necessary, and adjust the pressure through spring compression and release, thereby maintaining the stability and accuracy of the drilling operation.

[0013] The present utility model is further configured such that a connecting plate is provided at the top of the anti-overload tube, and a clamping rod is fixedly provided on the top end face of the connecting plate. One end of the clamping tube is cooperatively connected with the drilling drive assembly. The setting of the connecting plate facilitates the connection between the drilling anti-overload mechanism and the quick loading and unloading mechanism.

[0014] The present utility model is further configured such that a guiding groove is provided on the side of the clamping rod, and a guiding block is provided on the inner wall of the clamping tube. The guiding groove and the guiding block ensure the precise guiding of the clamping rod during movement and avoid any lateral deviation.

[0015] (III) Advantageous Effects

[0016] Compared with the prior art, the present utility model provides a drilling device for photovoltaic panel processing, having the following advantageous effects:

[0017] The present utility model is provided with a drilling anti-overload mechanism. Through the combination of the mounting block, the anti-overload tube and the anti-overload block, this mechanism can effectively prevent equipment damage caused by overload. When the drilling pressure exceeds the safety limit, the cooperation of the first spring and the second spring can absorb the excess force, prevent the drill bit from being damaged or excessively worn. The designs of the first channel and the rotating groove allow the anti-overload block to move when necessary, and adjust the pressure through spring compression and release, thereby maintaining the stability and accuracy of the drilling operation.

[0018] The present utility model is provided with a quick loading and unloading mechanism. The designs of the clamping tube and the clamping rod allow for the quick replacement of the drill bit or the adjustment of the drilling components, greatly improving the operation efficiency. The threaded connection and the locking rod of the rotating sleeve make the loading and unloading operation both quick and safe. The use of the flexible sheet provides additional elasticity around the card slot, enhancing the stability of the connection and the earthquake resistance, ensuring the accuracy and consistency during the drilling process.

[0019] The present utility model is provided with a loading and unloading auxiliary mechanism. The combination of the rotating tube, the gear ring and the rotating gear makes the position adjustment of the drilling components more precise, facilitating the fine adjustment of the drilling angle and depth, which is crucial for high-precision photovoltaic panel processing. The designs of the support bearing and the sealing plate ensure the stability of the mechanical transmission, prevent any mechanical deviation caused by the loading and unloading operation, and keep the operation of the whole device stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a schematic structural diagram of the whole device of the present utility model in the unused state;

[0021] Figure 2 This is a schematic structural diagram of the installation method of the drill head in the present utility model;

[0022] Figure 3 This is a schematic structural diagram of the interior of the drill anti-overload mechanism in the present utility model;

[0023] Figure 4 This is a schematic structural diagram of the quick loading and unloading mechanism and the loading and unloading auxiliary mechanism in the present utility model;

[0024] Figure 5 This is a schematic structural diagram of the interior of the quick loading and unloading mechanism and the loading and unloading auxiliary mechanism in the present utility model.

[0025] In the figure: 1. Drilling platform; 2. Installation block; 3. Anti-overload pipe; 4. Anti-overload block; 5. Overload groove; 6. First spring; 7. First channel; 8. Push plate; 9. Second spring; 10. Clamping pipe; 11. Clamping rod; 12. Card slot; 13. Flexible sheet; 14. Locking rod; 15. Chuck; 16. Rotating sleeve; 17. Side plate; 18. Support bearing; 19. Rotating pipe; 20. Rotating gear; 21. Gear ring; 22. Sealing plate; 23. Moving rod; 24. Support pillar; 25. Drilling drive assembly; 26. Drill bit; 27. Second channel; 28. Rotating groove; 29. Connecting plate; 30. Guide groove; 31. Guide block. Detailed implementation manners

[0026] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0027] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0028] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contour of each component itself, but the above orientation terms are not used to limit the present utility model.

[0029] Please refer to Figures 1-5, a drilling device for processing photovoltaic panels, comprising a drilling platform 1, a drilling anti-overload mechanism, a quick loading and unloading mechanism, and a loading and unloading auxiliary mechanism. The drilling anti-overload mechanism includes a mounting block 2, an anti-overload tube 3, an anti-overload block 4, an overload groove 5, a first spring 6, a first channel 7, a push plate 8, and a second spring 9. The mounting block 2 can be movably inserted into the anti-overload tube 3. The first spring 6 is arranged in the slot holes on both sides of the mounting block 2, and the first spring 6 is cooperatively connected with the anti-overload block 4. The first channel 7 is arranged at the top of the overload groove 5. The second spring 9 is installed on the inner wall of the anti-overload tube 3. The push plate 8 is installed at one end of the second spring 9, and the end of the first channel 7 is the initial position of the push plate 8. The quick loading and unloading mechanism includes a clamping tube 10, a clamping rod 11, a clamping slot 12, a flexible sheet 13, a locking rod 14, a clamping head 15, and a rotating sleeve 16. The clamping rod 11 can be movably inserted into the clamping tube 10. The clamping slot 12 is arranged on the side wall of the clamping rod 11. The rotating sleeve 16 is movably and horizontally installed on the side wall of the clamping tube 10. The locking rod 14 is threadedly connected to the inner wall of the rotating sleeve 16. The clamping head 15 is arranged at one end of the locking rod 14. The flexible sheet 13 is installed around the clamping slot 12.

[0030] In this embodiment, the mounting block 2 can be movably inserted into the anti-overload tube 3. With the elastic force of the first springs 6 on both sides, the anti-overload block 4 is pressed towards the overload grooves 5 on both sides. When the pressure of the drill bit 26 exceeds the elastic force of the first springs 6, the overload block slides into the first channel 7 of the overload groove 5. When the drilling pressure further exceeds the preset value, the anti-overload block 4 will first move along the first channel 7, further compressing the second spring 9, and enter the rotating groove 28 through the second channel 27. In this way, the excess force can be absorbed to avoid mechanical damage and prevent the anti-overload block 4 from damaging the drill bit 26 or the drilling platform 1 during overload. At this time, if the drilling anti-overload mechanism reaches its limit, the drilling anti-overload mechanism needs to be disassembled and maintained. At this time, the clamping rod 11 can be inserted into the clamping tube 10, and the locking rod 14 extends into the clamping slot 12 on the side of the clamping rod 11 to fix the clamping rod 11. The locking rod 14 is tightened or loosened through the threaded connection of the rotating sleeve 16, so as to quickly load and unload the drill bit 26 or other components. The flexible sheet 13 surrounds the clamping slot 12 and provides additional elastic support for the state when the clamping head 15 extends into the clamping slot 12, ensuring the stability of the connection and the anti-vibration effect. The design of the rotating sleeve 16 allows the staff to achieve quick loading and unloading through a simple rotation action, greatly improving the work efficiency and flexibility.

[0031] The loading and unloading auxiliary mechanism includes a side plate 17, a support bearing 18, a rotating pipe 19, a rotating gear 20, a gear ring 21 and a sealing plate 22. The side plate 17 is installed on the side wall of the clamping pipe 10. The support bearing 18 is installed on the top end face of the side plate 17. One end of the rotating pipe 19 is connected to the support bearing 18 in a mating manner. The gear ring 21 is installed at the top end of the rotating pipe 19. The rotating gear 20 is meshed with the gear ring 21. The rotating gear 20 is connected to the rotating sleeve 16 in a mating manner. The sealing plate 22 is installed on the side wall of the clamping pipe 10, and one end of the sealing plate 22 is in contact connection with one end of the rotating gear 20 to prevent the rotating gear 20 from shifting outwards.

[0032] In this embodiment, the support bearing 18 cooperates with the rotating pipe 19. The rotation of the rotating pipe 19 drives the rotation of the gear ring 21. The rotating gear 20 is meshed with the gear ring 21. Through the connection with the rotating sleeve 16, the movement is further transmitted to the rotating sleeve 16, and the position and angle of the drilling component can be accurately adjusted. The plug plate prevents the rotating gear 20 from shifting outwards, ensuring the stability of the transmission, making the entire loading and unloading process more accurate and stable. Especially when adjusting the position of the drill bit 26 or replacing the drill bit 26, it ensures that each drilling can achieve the expected accuracy.

[0033] Please refer to Figures 1-5 , as a supplementary implementation method of a drilling device for photovoltaic panel processing for the drilling anti-overload mechanism, the quick loading and unloading mechanism and the loading and unloading auxiliary mechanism: there are moving rods 23 on both sides of the locking rod 14, and the moving rods 23 are horizontally and movably arranged inside the side wall of the clamping rod 11, and two sets of clamping heads 15 are arranged at one end of the moving rod 23. One end of the drilling platform 1 is provided with a support column 24, and one end of the support column 24 is provided with a drilling drive assembly 25. One end of the mounting block 2 is fixedly provided with a drill bit 26, and one end of the drill bit 26 faces the drilling platform 1. There is a second channel 27 on the side of the second spring 9, and a rotating channel 28 is provided at the top end of the second channel 27. The anti-overload block 4 can enter the second channel 27 through the first channel 7 after compressing the second spring 9 and finally enter the rotating channel 28. The top end of the anti-overload pipe 3 is provided with a connecting plate 29, and the top end face of the connecting plate 29 is fixedly provided with a clamping rod 11. One end of the clamping pipe 10 is connected to the drilling drive assembly 25 in a mating manner. A guiding groove 30 is provided on the side of the clamping rod 11, and a guiding block 31 is provided on the inner wall of the clamping pipe 10.

[0034] More specifically, the setting of components such as the drilling drive assembly 25 and the support column 24 increases the structural stability of the entire drilling platform 1, ensuring the accurate alignment and stable drive of the drill bit 26 during the drilling operation. The guiding groove 30 and the guiding block 31 ensure the accurate guiding of the clamping rod 11 during movement, avoiding any lateral offset, which is crucial for maintaining the accuracy of long-term operation.

[0035] In summary, when the overall device is in use or operation: In this embodiment, when the operation of the anti-overload mechanism for drilling is required, the mounting block 2 can move into the anti-overload tube 3, and with the elastic force of the first springs 6 on both sides, the anti-overload block 4 is pressed into the overload grooves 5 on both sides. When the pressure of the drill bit 26 exceeds the elastic force of the first springs 6, the overload blocks slide into the first channel 7 of the overload groove 5. When the drilling pressure further exceeds the preset value, the anti-overload block 4 will first move along the first channel 7, further compressing the second spring 9, and enter the rotation groove 28 through the second channel 27. This can absorb the excess force and avoid mechanical damage to prevent the anti-overload block 4 from damaging the drill bit 26 or the drilling platform 1 during overload.

[0036] When the operation of the quick loading and unloading mechanism is required, if the anti-overload mechanism for drilling reaches its limit at this time, the anti-overload mechanism for drilling needs to be disassembled and maintained. At this time, the clamping rod 11 can extend into the inside of the clamping tube 10, and the locking rod 14 extends into the card slot 12 on the side of the clamping rod 11 to fix the clamping rod 11. The locking rod 14 is tightened or loosened through the threaded connection of the rotating sleeve 16, so as to quickly load and unload the drill bit 26 or other components. The flexible piece 13 surrounds the card slot 12 and provides additional elastic support when the chuck 15 extends into the card slot 12, ensuring the stability of the connection and the shockproof effect. The design of the rotating sleeve 16 allows the staff to achieve quick loading and unloading through a simple rotation action, greatly improving work efficiency and flexibility.

[0037] When the operation of the loading and unloading auxiliary mechanism is required, the support bearing 18 cooperates with the rotating tube 19. The rotation of the rotating tube 19 drives the rotation of the gear ring 21. The rotating gear 20 meshes with the gear ring 21, and through the connection with the rotating sleeve 16, the movement is further transmitted to the rotating sleeve 16, which can accurately adjust the position and angle of the drilling components. The blocking plate prevents the rotating gear 20 from shifting outwards, ensuring the stability of the transmission, making the entire loading and unloading process more accurate and stable, especially when adjusting the position of the drill bit 26 or replacing the drill bit 26, ensuring that each drilling can achieve the expected accuracy.

[0038] In all the solutions mentioned above, for the connection between two components, welding, the cooperation of bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drilling device for photovoltaic panel processing, comprising a drilling platform (1), a drilling overload prevention mechanism, a quick loading and unloading mechanism and a loading and unloading auxiliary mechanism, wherein: The drilling overload prevention mechanism comprises a mounting block (2), an overload prevention tube (3), an overload prevention block (4), an overload groove (5), a first spring (6), a first groove (7), a push plate (8) and a second spring (9); the mounting block (2) can be movably extended into the overload prevention tube (3); the first spring (6) is arranged in the groove holes on both sides of the mounting block (2); the first spring (6) is cooperatively connected with the overload prevention block (4); the first groove (7) is arranged at the top end of the overload groove (5); the second spring (9) is installed on the inner wall of the overload prevention tube (3); the push plate (8) is installed at one end of the second spring (9); and the end of the first groove (7) is provided with a push plate (8). The invention discloses a quick-loading and disassembly mechanism for a push plate (8) in an initial position. The quick-loading and disassembly mechanism comprises a clamping tube (10), a clamping rod (11), a clamping groove (12), a flexible sheet (13), a locking rod (14), a clamping head (15) and a rotating sleeve (16). The clamping rod (11) can be movably extended into the clamping tube (10). The clamping groove (12) is arranged on the side wall of the clamping rod (11). The rotating sleeve (16) is movably and horizontally installed on the side wall of the clamping tube (10). The locking rod (14) and the inner wall of the rotating sleeve (16) are threadedly connected. The clamping head (15) is arranged at one end of the locking rod (14). The flexible sheet (13) is installed around the clamping groove (12).

2. A photovoltaic panel processing drilling device according to claim 1, characterized in that: The loading and unloading auxiliary mechanism comprises a side plate (17), a support bearing (18), a rotating tube (19), a rotating gear (20), a gear ring (21) and a blocking plate (22); the side plate (17) is mounted on the side wall of the clamping tube (10); the support bearing (18) is mounted on the top end surface of the side plate (17); one end of the rotating tube (19) is matched and connected with the support bearing (18); the gear ring (21) is mounted on the top end of the rotating tube (19); the rotating gear (20) is meshed and connected with the gear ring (21); the rotating gear (20) is matched and connected with the rotating sleeve (16); the blocking plate (22) is mounted on the side wall of the clamping tube (10); one end of the blocking plate (22) is in contact and connected with one end of the rotating gear (20) to prevent the rotating gear (20) from deviating outwards.

3. The photovoltaic panel drilling device according to claim 1, characterized in that: Moving rods (23) are arranged on both sides of the locking rod (14), and the moving rods (23) are horizontally movably arranged in the side walls of the clamping rod (11), and two groups of clamping heads (15) are arranged at one end of the moving rod (23).

4. A photovoltaic panel drilling device according to claim 1, characterized in that: A support column (24) is provided at one end of the side of the drilling platform (1), and a drilling drive assembly (25) is provided at one end of the support column (24).

5. The photovoltaic panel drilling device according to claim 1, characterized in that: A drill bit (26) is fixedly provided on one end of the mounting block (2), and one end of the drill bit (26) is directly opposite to the drilling platform (1).

6. The photovoltaic panel drilling device according to claim 1, characterized in that: A second groove (27) is provided on the side of the second spring (9), and a rotation groove (28) is provided at the top of the second groove (27). After compressing the second spring (9), the anti-overload block (4) can enter the second groove (27) through the first groove (7) and finally enter the rotation groove (28).

7. A photovoltaic panel processing drilling device according to claim 1 or 4, characterized in that: The top end of the anti-overload tube (3) is provided with a connecting plate (29), and a clamping rod (11) is fixedly provided on the top end surface of the connecting plate (29), and one end of the clamping tube (10) is matched and connected with the drilling drive assembly (25).

8. The photovoltaic panel drilling device according to claim 1, characterized in that: A guide groove (30) is provided on the side of the clamping rod (11), and a guide block (31) is provided on the inner wall of the clamping tube (10).

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