High-support super-elastic sponge pillow production device
By designing a high-supported super-elastic sponge pillow production device including a mobile lifting mechanism and a pressing mechanism, the problem that the prior art cannot cut sponges at different heights is solved, and flexible cutting of sponges and improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421913716.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-08
AI Technical Summary
Existing sponge cutting devices for memory pillow production cannot cut sponges of different heights, which limits its application range.
A high-supported super-elastic sponge pillow production device is designed, including a moving lifting mechanism and a pressing mechanism. The moving lifting mechanism realizes the lifting of the heating knife and the cutting of the sponge through the combination of gears, rack plates and sliding plates; the pressing mechanism provides pressing of the sponge through the cylinder and the linkage plate to ensure the stability of the cutting process.
The device can effectively cut sponges of different heights, improving the applicability and efficiency of the production device, while reducing production costs.
Smart Images

Figure CN222904325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge pillow production, in particular to a production device for a high-support and super-elastic sponge pillow. Background Technique
[0002] A high-support and super-elastic sponge pillow is a pillow that combines high support force and good elasticity, aiming to provide users with a comfortable sleeping experience. Such pillows are usually made of high-quality sponge materials, with moderate softness and hardness, which can effectively support the neck and provide the necessary softness without affecting the sleep quality.
[0003] A sponge cutting device for producing a memory pillow with the publication number of CN 215920671 U can adjust the relative spacing of two groups of clamping components according to the size requirements of sponge cutting, which can meet the processing specifications of different cutting sizes of sponges on the cutting platform. At the same time, it can also save kinetic energy consumption for sponge cutting processing and reduce the production cost of memory pillows.
[0004] For the sponge cutting device for producing a memory pillow, the clamping component can adjust the cutting spacing of the sponge, but the height of the cutting platform set on the device cannot be adjusted, so that the device cannot cut sponges of different heights. Therefore, it needs to be improved. Content of the Utility Model
[0005] The purpose of the utility model is to provide a production device for a high-support and super-elastic sponge pillow to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A production device for a high-support and super-elastic sponge pillow, including a support rod, a processing table is fixedly connected to the top of the support rod, a pressing mechanism is arranged on the left side of the top of the processing table, a transmission table is fixedly connected to the right side inside the processing table, and a moving and lifting mechanism is arranged on the left side of the bottom of the processing table;
[0007] The moving and lifting mechanism includes a moving component and a lifting component. The moving component is arranged on the left side of the bottom of the processing table, and the lifting component is arranged on the top of the moving component;
[0008] The moving component includes a support frame, the support frame is fixedly connected to the left side of the bottom of the processing table, a fixed rod is fixedly connected inside the support frame, a spring is sleeved outside the fixed rod, a sliding plate is slidably connected to the outside of the fixed rod, a rack plate is fixedly connected to the right side of the sliding plate, a gear is meshed with the right side of the rack plate, a rotating shaft is fixedly connected to the top of the gear, a first motor is fixedly connected to the top of the rotating shaft, and an arc plate is fixedly connected to the top of the first motor. The arc plate is fixedly connected to the right side of the support frame.
[0009] Preferably, the front end of the spring is fixedly connected to the back end of the sliding plate, and the back end of the spring is fixedly connected to the inner back end of the support frame. When the gear drives the sliding plate to move through the rack plate, the sliding plate can squeeze the spring. When the gear does not drive the rack plate to move, the elastic force of the spring can drive the sliding plate to return to its original position.
[0010] Preferably, the lifting assembly includes a connecting frame. The connecting frame is fixedly connected to the top of the sliding plate. A threaded plate is slidably connected inside the connecting frame. A threaded rod is threadedly connected inside the threaded plate. The bottom of the threaded rod is fixedly connected to a second motor. The second motor is fixedly connected to the top of the sliding plate. The top of the threaded rod is rotatably connected to the top of the connecting frame. The top of the threaded plate is fixedly connected to a sliding bar. The top of the sliding bar is fixedly connected to a lifting plate. The top of the lifting plate is fixedly connected to a heating knife.
[0011] Preferably, a sliding groove corresponding to the movement track of the threaded plate is opened inside the connecting frame, and the threaded plate is slidably connected inside the sliding groove. The opened sliding groove can limit the threaded plate and make the threaded plate more stable during movement.
[0012] Preferably, there are four sliding bars. The four sliding bars are respectively fixedly connected to the top of the threaded plate and are respectively slidably connected inside the connecting frame. By providing the sliding bars, when the threaded plate moves, it can drive the lifting plate to move through the sliding bars, so that the lifting plate can drive the heating knife to move, and the heating knife can cut the sponge.
[0013] Preferably, the pressing mechanism includes a fixed frame. The fixed frame is fixedly connected to the left side of the top of the processing table. A cylinder is fixedly connected to the top of the fixed frame. A linkage plate is fixedly connected to the bottom of the cylinder. Fixing plates are fixedly connected to the left and right sides of the bottom of the linkage plate. A pressing plate is fixedly connected to the bottom of the fixing plate.
[0014] Preferably, there are four fixing plates. The four fixing plates are respectively fixedly connected to the left and right sides of the bottom of the linkage plate. When the cylinder drives the linkage plate to move downward, the linkage plate can drive the pressing plate to move downward through the fixing plates, so that the pressing plate can press the sponge.
[0015] Compared with the prior art, the utility model provides a production device for a high-support super-elastic sponge pillow, which has the following beneficial effects:
[0016] 1. For the production device of the high-support super-elastic sponge pillow, through the arranged moving and lifting mechanism, when processing the sponge pillow, place the sponge on the top of the transfer table. Move the sponge to the left side of the top of the processing table through the transfer table. Drive the threaded rod to rotate by the second motor, so that the threaded rod drives the threaded plate to move upward, the threaded plate drives the sliding bar and the lifting plate to move upward, the lifting plate can drive the heating knife to move upward, and the heating knife can be inserted into the sponge. Turn on the first motor, the first motor drives the gear to rotate through the rotating shaft, the gear drives the sliding plate to move through the rack plate, the sliding plate can drive the connecting frame to move, and the connecting frame can drive the heating knife to cut the sponge, enabling the device to cut the sponge.
[0017] 2. For the production device of the high-support super-elastic sponge pillow, through the arranged pressing mechanism, when cutting the sponge, drive the linkage plate to move downward by the air cylinder, so that the linkage plate can drive the pressing plate to move downward through the fixed plate, and the pressing plate can press the sponge, making the sponge more stable during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0019] Figure 1 It is a front view structural schematic diagram of the present invention;
[0020] Figure 2 It is a structural schematic diagram of the moving and lifting mechanism;
[0021] Figure 3 It is a structural schematic diagram of the moving component;
[0022] Figure 4 It is a structural schematic diagram of the lifting component;
[0023] Figure 5 It is a structural schematic diagram of the pressing mechanism.
[0024] In the figure: 1. Support rod; 2. Moving and lifting mechanism; 21. Moving component; 211. Support frame; 212. Spring; 213. Fixed rod; 214. Sliding plate; 215. Rotating shaft; 216. Gear; 217. Rack plate; 218. First motor; 219. Arc plate; 22. Lifting component; 221. Connecting frame; 222. Threaded plate; 223. Sliding bar; 224. Lifting plate; 225. Heating knife; 226. Threaded rod; 227. Second motor; 3. Processing table; 4. Pressing mechanism; 41. Fixed plate; 42. Linking plate; 43. Pressing plate; 44. Fixed frame; 45. Cylinder; 5. Transmission table. Detailed implementation mode
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0026] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0027] The present invention provides the following technical solutions:
[0028] Embodiment 1
[0029] Please refer to Figures 1-5 , the present invention provides a technical solution: a production device for a high-support and super-elastic sponge pillow, including a support rod 1, a processing table 3 is fixedly connected to the top of the support rod 1, a pressing mechanism 4 is arranged on the left side of the top of the processing table 3, a transmission table 5 is fixedly connected to the right side inside the processing table 3, and a moving and lifting mechanism 2 is arranged on the left side of the bottom of the processing table 3;
[0030] The moving and lifting mechanism 2 includes a moving component 21 and a lifting component 22. The moving component 21 is arranged on the left side of the bottom of the processing table 3, and the lifting component 22 is arranged on the top of the moving component 21;
[0031] The moving component 21 includes a support frame 211. The support frame 211 is fixedly connected to the left side of the bottom of the processing table 3. A fixed rod 213 is fixedly connected inside the support frame 211. A spring 212 is sleeved around the fixed rod 213. A sliding plate 214 is slidably connected to the periphery of the fixed rod 213. A rack plate 217 is fixedly connected to the right side of the sliding plate 214. A gear 216 is meshed with the right side of the rack plate 217. A rotating shaft 215 is fixedly connected to the top of the gear 216. A first motor 218 is fixedly connected to the top of the rotating shaft 215. An arc plate 219 is fixedly connected to the top of the first motor 218. The arc plate 219 is fixedly connected to the right side of the support frame 211.
[0032] Furthermore, the front end of the spring 212 is fixedly connected to the back end of the sliding plate 214, and the back end of the spring 212 is fixedly connected to the inner back end of the support frame 211. When the gear 216 drives the sliding plate 214 to move through the rack plate 217, the sliding plate 214 can squeeze the spring 212. When the gear 216 does not drive the rack plate 217 to move, the elastic force of the spring 212 can drive the sliding plate 214 to return to its original position.
[0033] Embodiment Two
[0034] Please refer to Figures 1-5 , and on the basis of Embodiment One, it is further obtained that the lifting component 22 includes a connecting frame 221. The connecting frame 221 is fixedly connected to the top of the sliding plate 214. A threaded plate 222 is slidably connected inside the connecting frame 221. A threaded rod 226 is threadedly connected inside the threaded plate 222. The bottom of the threaded rod 226 is fixedly connected to a second motor 227. The second motor 227 is fixedly connected to the top of the sliding plate 214. The top of the threaded rod 226 is rotatably connected to the top of the connecting frame 221. A sliding bar 223 is fixedly connected to the top of the threaded plate 222. A lifting plate 224 is fixedly connected to the top of the sliding bar 223. A heating knife 225 is fixedly connected to the top of the lifting plate 224.
[0035] Furthermore, a sliding groove corresponding to the movement track of the threaded plate 222 is opened inside the connecting frame 221, and the threaded plate 222 is slidably connected inside the sliding groove. The opened sliding groove can limit the threaded plate 222 and make the threaded plate 222 more stable during the movement process.
[0036] Furthermore, there are four sliding bars 223, and the four sliding bars 223 are respectively fixedly connected to the top of the threaded plate 222 and are respectively slidably connected inside the connecting frame 221. By providing the sliding bars 223, when the threaded plate 222 moves, it can drive the lifting plate 224 to move through the sliding bars 223, so that the lifting plate 224 can drive the heating knife 225 to move, and the heating knife 225 can cut the sponge.
[0037] Embodiment Three
[0038] Please refer to Figures 1-5 Figures 1-5 , and on the basis of Embodiment 1, it is further obtained that the pressing mechanism 4 includes a fixing frame 44, the fixing frame 44 is fixedly connected to the left side of the top of the processing table 3, a cylinder 45 is fixedly connected to the top of the fixing frame 44, a linkage plate 42 is fixedly connected to the bottom of the cylinder 45, fixing plates 41 are fixedly connected to the left and right sides of the bottom of the linkage plate 42, and a pressing plate 43 is fixedly connected to the bottom of the fixing plate 41.
[0039] Furthermore, there are four fixing plates 41, and the four fixing plates 41 are respectively fixedly connected to the left and right sides of the bottom of the linkage plate 42. When the cylinder 45 drives the linkage plate 42 to move downward, the linkage plate 42 can drive the pressing plate 43 to move downward through the fixing plates 41, so that the pressing plate 43 can press the sponge.
[0040] During the actual operation process, when this device is used, when a sponge pillow needs to be processed, the sponge is placed on the top of the transfer table 5, and the sponge is moved to the left side of the top of the processing table 3 through the transfer table 5. The cylinder 45 drives the linkage plate 42 to move downward, so that the linkage plate 42 can drive the pressing plate 43 to move downward through the fixing plates 41, so that the pressing plate 43 can press the sponge;
[0041] The second motor 227 drives the threaded rod 226 to rotate, so that the threaded rod 226 drives the threaded plate 222 to move upward, so that the threaded plate 222 drives the sliding bar 223 and the lifting plate 224 to move upward, so that the lifting plate 224 can drive the heating knife 225 to move upward, so that the heating knife 225 can be inserted into the sponge. The first motor 218 is turned on, and the first motor 218 drives the gear 216 to rotate through the rotating shaft 215, so that the gear 216 drives the sliding plate 214 to move through the rack plate 217, so that the sliding plate 214 can drive the connecting frame 221 to move, so that the connecting frame 221 can drive the heating knife 225 to cut the sponge, so that the device can cut the sponge.
[0042] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
Claims
1. A high-support super-elastic sponge pillow production device, comprising a support rod (1), characterized in that: The top of the support rod (1) is fixedly connected to a processing table (3), a pressing mechanism (4) is arranged on the left side of the top of the processing table (3), a transmission table (5) is fixedly connected to the right side inside the processing table (3), and a movable lifting mechanism (2) is arranged on the left side of the bottom of the processing table (3); The mobile lifting mechanism (2) comprises a mobile component (21) and a lifting component (22), wherein the mobile component (21) is arranged on the left side of the bottom of the processing table (3), and the lifting component (22) is arranged on the top of the mobile component (21); The moving assembly (21) comprises a support frame (211), wherein the support frame (211) is fixedly connected to the left side of the bottom of the processing table (3), a fixed rod (213) is fixedly connected inside the support frame (211), a spring (212) is sleeved on the periphery of the fixed rod (213), a sliding plate (214) is slidably connected to the periphery of the fixed rod (213), a rack plate (217) is fixedly connected to the right side of the sliding plate (214), a gear (216) is meshed on the right side of the rack plate (217), a rotating shaft (215) is fixedly connected to the top of the gear (216), a first motor (218) is fixedly connected to the top of the rotating shaft (215), an arc plate (219) is fixedly connected to the right side of the support frame (211).
2. The high-support super-elastic sponge pillow production device according to claim 1 is characterized in that: The front side of the spring (212) is fixedly connected to the back end of the sliding plate (214), and the back end of the spring (212) is fixedly connected to the inner back end of the support frame (211).
3. The high-support super-elastic sponge pillow production device according to claim 1 is characterized in that: The lifting assembly (22) comprises a connecting frame (221), wherein the connecting frame (221) is fixedly connected to the top of the sliding plate (214), the connecting frame (221) is internally slidably connected to a threaded plate (222), the threaded plate (222) is internally threadedly connected to a threaded rod (226), the bottom of the threaded rod (226) is fixedly connected to a second motor (227), the second motor (227) is fixedly connected to the top of the sliding plate (214), the top of the threaded rod (226) is rotatably connected to the top of the connecting frame (221), the top of the threaded plate (222) is fixedly connected to a sliding bar (223), the top of the sliding bar (223) is fixedly connected to a lifting plate (224), and the top of the lifting plate (224) is fixedly connected to a heating knife (225).
4. The high-support super-elastic sponge pillow production device according to claim 3 is characterized in that: A sliding groove corresponding to the movement track of the threaded plate (222) is provided inside the connecting frame (221), and the threaded plate (222) is slidably connected inside the sliding groove.
5. The high-support super-elastic sponge pillow production device according to claim 3 is characterized in that: There are four sliding bars (223), and the four sliding bars (223) are respectively fixedly connected to the top of the threaded plate (222), and the four sliding bars (223) are respectively slidably connected to the inside of the connecting frame (221).
6. The high-support super-elastic sponge pillow production device according to claim 1 is characterized in that: The pressing mechanism (4) comprises a fixing frame (44), the fixing frame (44) is fixedly connected to the left side of the top of the processing table (3), the top of the fixing frame (44) is fixedly connected to a cylinder (45), the bottom of the cylinder (45) is fixedly connected to a linkage plate (42), the bottom of the linkage plate (42) is fixedly connected to a fixing plate (41) on both sides, and the bottom of the fixing plate (41) is fixedly connected to a pressing plate (43).
7. The high-support super-elastic sponge pillow production device according to claim 6 is characterized by: There are four fixing plates (41), and the four fixing plates (41) are respectively fixedly connected to the left and right sides of the bottom of the linkage plate (42).