Autoclaved aerated concrete forming device

Abstract

The utility model discloses an autoclaved aerated concrete forming device, which relates to the technical field of concrete forming, and comprises a base, a portal frame I and a portal frame II, the portal frame I and the portal frame II are fixedly arranged at the top of the base, and the portal frame I and the portal frame II are correspondingly arranged in parallel; a fixing plate is fixedly installed on the side, close to the first portal frame, of the upper surface of the base, a mold box is fixedly installed on the corresponding side wall of the fixing plate, partition plates are fixedly installed on the inner side wall of the mold box, the interior of the mold box is sequentially divided into four sets of mold bins with the same size through the partition plates, and the mold bins sequentially correspond to the four sets of grouting openings. According to the concrete forming device, the partition plate, the mold box and the mold bin are arranged, concrete can be formed at a time without being cut again, the production efficiency is improved to a certain degree, meanwhile, the vibrator and the electronic metering valve are arranged, the production quality of the concrete is guaranteed to a certain degree, and the problem that the concrete dosage is not easy to control is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete forming, and specifically relates to an autoclaved aerated concrete forming device. Background Art

[0002] Autoclaved aerated concrete is a lightweight precast foam concrete building material, suitable for producing concrete blocks such as blocks. Autoclaved aerated concrete products are composed of quartz sand (SiO2 containing impurities), calcined calcium sulfate (CaSO4, also known as gypsum), lime (CaO), cement, water and aluminum powder, and are cured by heating and pressurizing in an autoclave. Autoclaved aerated concrete was invented in the mid-1920s and provides structural, insulation, fire protection and mildew prevention properties at the same time. Forms include blocks, wall panels, floor and roof panels, cladding (facade) panels and lintels.

[0003] The existing technology has the following problems: Some existing autoclaved aerated concrete forming devices usually carry out concrete forming by means of casting. However, the amount of concrete used in casting is not easy to control. After the concrete is formed, there will be excess waste in the concrete, and the concrete still needs to be cut by cutting equipment, which increases the workload and cost of concrete block forming. At the same time, the cut waste is directly discarded, resulting in a waste of concrete resources. Content of the Utility Model

[0004] In order to solve the above technical problems, an autoclaved aerated concrete forming device is provided. This technical solution solves the problems put forward in the above background art that the amount of concrete used in casting is not easy to control, there will be excess waste in the concrete after the concrete is formed, the concrete still needs to be cut by cutting equipment, which increases the workload and cost of concrete block forming, and at the same time, the cut waste is directly discarded, resulting in a waste of concrete resources.

[0005] To achieve the above purposes, the technical solution adopted by the utility model is as follows:

[0006] An autoclaved aerated concrete forming device includes a base, a first gantry and a second gantry. The first gantry and the second gantry are fixedly installed on the top of the base. The first gantry and the second gantry are arranged in parallel and corresponding. A fixing plate is fixedly installed on one side of the upper surface of the base near the first gantry. A mold box is fixedly installed on the corresponding side wall of the fixing plate. A partition is fixedly installed on the inner side wall of the mold box. The partition divides the inside of the mold box into four groups of mold bins with the same size in sequence. The mold bins correspond to four groups of grouting ports in sequence. A support plate is fixedly installed on one side of the second gantry. A motor is fixedly installed on the upper surface of the support plate. The output end of the motor is fixedly installed with a lead screw through a coupling. The output end of the lead screw penetrates through the first gantry and the second gantry and is movably connected through the inner ring of a bearing. A slider is threadedly connected to the upper surface of the lead screw. The lower surface of the slider is fixedly connected with a first electric telescopic rod. The slider is slidably connected to the surface of a guide post. The output end of the first electric telescopic rod is fixedly connected with a moving pressing plate. Two grouting ports are opened at both ends of the upper surface of the moving pressing plate, and the two grouting ports are arranged in parallel and corresponding.

[0007] Preferably, guide posts are arranged on both sides of the lead screw, and both ends of the guide post are fixedly connected with the first gantry and the second gantry respectively.

[0008] Preferably, a grouting pipe is fixedly installed above the grouting port, and an electronic metering valve is fixedly installed at one end of the grouting pipe close to the grouting port.

[0009] Preferably, a material supporting plate is arranged at the bottom of the mold bin. A support board is fixedly installed on the lower surface of the material supporting plate. A vibrator is fixedly installed inside the support board.

[0010] Preferably, a second electric telescopic rod is fixedly installed on the upper surface of the base, and a support board is fixedly installed at the output end of the second electric telescopic rod.

[0011] Compared with the prior art, the present utility model provides the following beneficial effects:

[0012] (1) The present utility model is provided with a partition, a mold box and independent mold bins, so that the concrete can be formed at one time without the need for secondary cutting, which improves the production efficiency to a certain extent. At the same time, a vibrator and an electronic metering valve are provided, which ensure the quality of the produced concrete and the problem that the amount of concrete is not easy to control to a certain extent, thus greatly improving the practicability of the device.

[0013] (2) The present utility model is provided with a moving pressing plate and a lead screw, so that the moving pressing plate can move back and forth, which can ensure that in the case of concrete overflow, the excess concrete can be scraped off. Description of the Drawings

[0014] Figure 1 Schematic three-dimensional structure diagram of the present utility model;

[0015] Figure 2 Schematic structure diagram of another perspective of the present utility model.

[0016] The reference numerals in the figure are:

[0017] 1. Base; 2. First gantry; 3. Second gantry; 4. Support plate; 5. Motor; 6. Lead screw; 7. Slide block; 8. First electric telescopic rod; 9. Guide post; 10. Moving pressure plate; 11. Grouting port; 12. Grouting pipe; 13. Electronic metering valve; 14. Fixed plate; 15. Mold box; 16. Partition; 17. Mold bin; 18. Material supporting plate; 19. Support plate; 20. Vibrator; 21. Second electric telescopic rod. Detailed implementation manners

[0018] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.

[0019] Referring to Figure 1-2 As shown, an autoclaved aerated concrete forming device includes a base 1, a first gantry 2 and a second gantry 3. The first gantry 2 and the second gantry 3 are fixedly installed on the top of the base 1, and the first gantry 2 and the second gantry 3 are arranged in parallel correspondence. A fixed plate 14 is fixedly installed on one side of the upper surface of the base 1 close to the first gantry 2. A mold box 15 is fixedly installed on the corresponding side wall of the fixed plate 14. A partition 16 is fixedly installed on the inner side wall of the mold box 15. The partition 16 divides the inside of the mold box 15 into four groups of mold bins 17 with the same size in sequence. The mold bins 17 correspond to four groups of grouting ports 11 in sequence. By providing independent mold bins 17 through the partition 16 and the mold box 15, the concrete can be formed in sequence without the need for cutting, which improves the production efficiency to a certain extent. A support plate 4 is fixedly installed on one side of the second gantry 3. A motor 5 is fixedly installed on the upper surface of the support plate 4. The motor 5 provides power for the rotation of the lead screw. The output end of the motor 5 is fixedly installed with a lead screw 6 through a coupling. The output end of the lead screw 6 penetrates through the first gantry 2 and the second gantry 3 and is movably connected through the inner ring of a bearing. A slide block 7 is threadedly connected to the upper surface of the lead screw 6. The slide block 7 can move the moving pressure plate back and forth, facilitating the injection of materials and the removal of excess concrete. The lower surface of the slide block 7 is fixedly connected with a first electric telescopic rod 8. The slide block 7 is slidably connected to the surface of a guide post 9. The output end of the first electric telescopic rod 8 is fixedly connected with a moving pressure plate 10. Two grouting ports 11 are opened at both ends of the upper surface of the moving pressure plate 10, and the two grouting ports 11 are arranged in parallel correspondence.

[0020] On both sides of the lead screw 6, there are guide columns 9. The guide columns are used to fix the movement of the slider, and both ends of the guide column 9 are fixedly connected to the gantry one 2 and the gantry two 3 respectively.

[0021] Above the grouting port 11, a grouting pipe 12 is fixedly installed. At one end of the grouting pipe 12 close to the grouting port 11, an electronic metering valve 13 is fixedly installed. The installation of the electronic metering valve 13 ensures the output of concrete to a certain extent, thus greatly improving the practicability of the device.

[0022] At the bottom of the mold bin 17, there is a material supporting plate 18. On the lower surface of the material supporting plate 18, a supporting plate 19 is fixedly installed. Inside the supporting plate 19, a vibrator 20 is fixedly installed. The vibrator 20 vibrates the concrete in the mold bin 17, preventing the occurrence of bubbles and gaps, and ensuring the quality of the formed product.

[0023] On the upper surface of the base 1, an electric telescopic rod two 21 is fixedly installed. The output end of the electric telescopic rod two 21 is fixedly installed with the supporting plate 19.

[0024] When the present utility model is in use, the motor 5 drives the lead screw 6 to rotate. At the same time, the electric telescopic rod one 8 and the slider 7 on the lead screw 6 drive the movable pressing plate 10 to the directly above the mold box 15. Concrete is injected into the mold bin 17 through the grouting pipe 12. The electronic metering valve 13 controls the amount of concrete poured into each mold bin 17. At the same time, the vibrator 20 vibrates, making the concrete in the mold bin 17 solidify. After the forming is completed, the formed concrete is pushed out of the mold bin 17 by the material supporting plate 18 connected to the electric telescopic rod two 21.

[0025] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A autoclaved aerated concrete forming device, characterized in that: The invention comprises a base (1), a gantry frame 1 (2) and a gantry frame 2 (3), wherein the top of the base (1) is fixedly mounted with the gantry frame 1 (2) and the gantry frame 2 (3), wherein the gantry frame 1 (2) and the gantry frame 2 (3) are arranged in parallel and correspondingly, a fixing plate (14) is fixedly mounted on a side of the upper surface of the base (1) close to the gantry frame 1 (2), a mold box (15) is fixedly mounted on a corresponding side wall of the fixing plate (14), a partition plate (16) is fixedly mounted on an inner side wall of the mold box (15), and the partition plate (16) divides the interior of the mold box (15) into four groups of mold bins (17) of the same size in sequence, wherein the mold bins (17) correspond to the four groups of grouting ports (11) in sequence, and a fixing plate (14) is fixedly mounted on one side of the gantry frame 2 (3). A support plate (4), wherein a motor (5) is fixedly mounted on the upper surface of the support plate (4), a screw rod (6) is fixedly mounted on the output end of the motor (5) via a coupling, the output end of the screw rod (6) passes through the gantry frame 1 (2) and the gantry frame 2 (3) and is movably connected via the inner ring of a bearing, a slider (7) is threadedly connected to the upper surface of the screw rod (6), an electric telescopic rod 1 (8) is fixedly connected to the lower surface of the slider (7), the slider (7) is slidably connected to the surface of a guide column (9), the output end of the electric telescopic rod 1 (8) is fixedly connected to a movable pressing plate (10), grouting ports (11) are provided at both ends of the upper surface of the movable pressing plate (10), and the grouting ports (11) are provided in two groups and are arranged in parallel and corresponding manner.

2. The autoclaved aerated concrete forming device according to claim 1, characterized in that: Guide columns (9) are provided on both sides of the screw rod (6), and the two ends of the guide columns (9) are respectively fixedly connected to the first gantry (2) and the second gantry (3).

3. The autoclaved aerated concrete forming device according to claim 1, characterized in that: A grouting pipe (12) is fixedly installed above the grouting port (11), and an electronic metering valve (13) is fixedly installed on one end of the grouting pipe (12) close to the grouting port (11).

4. The autoclaved aerated concrete forming device according to claim 1, characterized in that: A supporting plate (18) is provided at the bottom of the mold bin (17), a supporting plate (19) is fixedly mounted on the lower surface of the supporting plate (18), and a vibrator (20) is fixedly mounted inside the supporting plate (19).

5. The autoclaved aerated concrete forming device according to claim 1, characterized in that: A second electric telescopic rod (21) is fixedly mounted on the upper surface of the base (1), and a support plate (19) is fixedly mounted on the output end of the second electric telescopic rod (21).

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