Slope cutting device for ceramic tile processing

By designing a bevel cutting device for tiles processing including clamping fixing mechanism and angle deflection mechanism, the problems of unsolid fixing of ceramic tiles and inconvenient adjustment of cutting angles in the prior art are solved, and a more stable and convenient cutting process is achieved.

CN222904526UActive Publication Date: 2025-05-27DECORATION CO LTD OF CHINA CONSTR 3RD ENG BUREAU
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421266506.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-05-27
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing inclined cutting device for tiles processing is not firm enough when fixing tiles of different thicknesses, which can easily lead to deformation or breakage of the tiles and inconvenient adjustment of the cutting angle.

Method used

A bevel cutting device including a cutting work table, a slide rail, a sliding table, a clamping fixing mechanism and an angle deflection mechanism is designed. The clamping and fixing mechanism provides four-corner clamping and fixing through a fixing arm, a fixing suction cup, an eccentric drive mechanism and a connecting rod; the angle deflecting mechanism realizes the angle adjustment of the cutting machine through a servo motor, an encoder and a rotating shaft.

Benefits of technology

It effectively avoids deformation or fracture problems caused by improper pressure during the cutting process of ceramic tiles, and improves the convenience of adjusting the cutting angle, enhancing the practicality and stability of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222904526U_ABST
    Figure CN222904526U_ABST
Patent Text Reader

Abstract

The utility model discloses an inclined plane cutting device for ceramic tile processing, which comprises a cutting workbench, a sliding rail and a sliding table, the sliding rail is fixedly connected to the cutting workbench, the sliding table is connected to the sliding rail in a sliding mode and is parallel to the cutting workbench, a clamping and fixing mechanism is arranged on the cutting workbench, and the clamping and fixing mechanism is connected to the sliding rail in a sliding mode and is parallel to the cutting workbench. The clamping and fixing mechanisms are distributed on the two sides of the sliding rail, a guide rail is fixedly connected to the cutting workbench, a movable workbench is connected to the guide rail in a sliding mode, an angle deflection mechanism is arranged on the movable workbench, and a cutting machine is arranged on the angle deflection mechanism. The clamping and fixing mechanism comprises a fixing arm, a fixing suction cup, an eccentric driving mechanism and a connecting rod, the eccentric driving mechanism comprises a connecting shaft, a worm gear, a worm, an eccentric wheel, a driving sliding groove and a driving shaft, and the angle deflection mechanism comprises a vertical plate, a rotating shaft, an encoder, a servo motor and a shell. The utility model belongs to the technical field of ceramic tile processing, and particularly relates to an inclined plane cutting device for ceramic tile processing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of tile processing, in particular to a bevel cutting device for tile processing. Background Art

[0002] Ceramic tiles are a commonly used building material in the field of decoration. During the production and construction process, they need to be cut and processed according to actual needs. In addition to cutting to large and small sizes, it is usually necessary to cut the edges for the sake of aesthetics and safety in subsequent use. Existing bevel cutting devices for ceramic tile processing, such as a bevel cutting device for ceramic tile processing disclosed in application number CN202021064805.X, achieve the effects of convenient cutting and cleaning by setting a dust suction port, a guide groove and a pressing plate, etc., and solve the problem that most bevel cutting devices for ceramic tile processing have a simple structure, require manpower to press and move to cooperate with the cutting knife, and generate a large amount of debris during cutting, which is difficult to clean.

[0003] However, in actual use, the existing tile bevel cutting device has a single fixing form and relies on a single set of clamping plates for fixing. When the pressure is too high, the middle position of the tile is easily deformed or broken, while when the pressure is too low, the fixation is not reliable, and it is easy to slip during cutting, thereby affecting the processing effect. In addition, it is difficult to effectively fix the tile only by relying on telescopic rods and springs. In particular, the cutting angle that can be achieved by the existing cutting device is fixed and inconvenient to adjust. Therefore, we propose a bevel cutting device for tile processing to solve the above problems. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a bevel cutting device for tile processing, which effectively solves the problem that the existing bevel cutting device for tile processing is not firm enough when fixing tiles of different thicknesses, avoids the problem of damage to tiles caused by excessive pressure, and solves the problems of inconvenient cutting angle adjustment and low practicality.

[0005] The technical solution adopted by the utility model is as follows: the utility model proposes a bevel cutting device for tile processing, comprising a cutting workbench, a slide rail and a slide table, the slide rail is fixedly connected to the cutting workbench, the slide table is slidably connected to the slide rail and is parallel to the cutting workbench, a clamping and fixing mechanism is provided on the cutting workbench, and the clamping and fixing mechanisms are distributed on both sides of the slide rail, the cutting workbench is fixedly connected to a guide rail, a movable workbench is slidably connected to the guide rail, an angle deflection mechanism is provided on the movable workbench, and a cutting machine is provided on the angle deflection mechanism;

[0006] The clamping and fixing mechanism comprises a fixed arm, a fixed suction cup, an eccentric driving mechanism and a connecting rod, wherein the fixed arm is rotatably connected to the cutting workbench, the fixed suction cup is rotatably connected to the fixed arm and is arranged above the slide, the eccentric driving mechanism is arranged at the bottom of the cutting workbench, one end of the connecting rod is rotatably connected to the fixed arm, and the other end of the connecting rod is connected to the eccentric driving mechanism;

[0007] The angle deflection mechanism includes a vertical plate, a rotating shaft, an encoder, a servo motor and a housing. The vertical plate is fixedly connected to the movable workbench, the rotating shaft is rotatably connected to the vertical plate, the encoder is arranged on the vertical plate and connected to the rotating shaft, the servo motor is arranged on the vertical plate and the output shaft is connected to the rotating shaft, the housing is fixedly connected to the rotating shaft, and the cutting machine is arranged on the housing.

[0008] As an improvement of the present scheme, the eccentric drive mechanism includes a connecting shaft, a worm gear, a worm, an eccentric wheel, a driving groove and a driving shaft. The connecting shaft is rotatably connected to the bottom of the cutting workbench, the worm gear is fixedly connected to the connecting shaft, the worm is rotatably connected to the bottom of the cutting workbench and is vertically arranged to the connecting shaft, the worm gear is meshingly arranged, the eccentric wheel is fixedly connected to the connecting shaft, the driving groove is arranged on the eccentric wheel, and the driving shaft is fixedly connected to the connecting rod and slidably connected to the driving groove.

[0009] As an improvement of this solution, a feed motor is provided on the side wall of the guide rail, and a screw is rotatably connected to the inner wall of the guide rail. The screw passes through the movable workbench and is threadedly connected to the movable workbench. The output shaft of the feed motor is connected to the screw, and crank handles are fixedly connected to both ends of the worm.

[0010] As an improvement of the present solution, the eccentric wheel is arranged perpendicularly to the connecting shaft, the connecting rod is arranged perpendicularly to the connecting shaft, and the guide rail is arranged parallelly to the worm.

[0011] As an improvement of the present solution, the eccentric wheel is arranged in a centrally symmetrical eccentric wheel configuration, and the driving slide grooves are provided in two groups and are centrally symmetrical about the axis of the connecting shaft.

[0012] As an improvement of the present solution, the guide rail is arranged in a U-shape, and the fixed arm is arranged in an L-shape.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. It is equipped with a clamping and fixing mechanism. By fixing the four corners of the tiles, it can effectively avoid the problem of deformation and damage to the tiles caused by concentrated pressure. The eccentric driving mechanism can simplify the operation of fixing the tiles and improve the convenience of use.

[0015] 2. The angle-adjustable cutting machine is used. The cutting angle can be adjusted through the angle deflection mechanism. It can be adjusted according to actual needs, which improves the practicality of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a bevel cutting device for tile processing proposed by the utility model from a first perspective;

[0017] Figure 2 This is a schematic diagram of the overall structure of a bevel cutting device for tile processing proposed by the utility model from a second viewing angle;

[0018] Figure 3 The utility model is a cross-sectional view of a bevel cutting device for processing tiles.

[0019] Among them, 1. cutting workbench; 2. slide rail; 3. slide table; 4. clamping and fixing mechanism; 5. guide rail; 6. mobile workbench; 7. angle deflection mechanism; 8. cutting machine; 9. fixed arm; 10. fixed suction cup; 11. eccentric drive mechanism; 12. connecting rod; 13. connecting shaft; 14. worm gear; 15. worm; 16. eccentric wheel; 17. drive slide; 18. drive shaft; 19. vertical plate; 20. rotating shaft; 21. encoder; 22. servo motor; 23. housing; 24. feed motor; 25. screw; 26. crank handle.

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] like Figure 1 , Figure 2 and Figure 3As shown, the utility model proposes a bevel cutting device for ceramic tile processing, comprising a cutting table 1, a slide rail 2 and a slide 3, the slide rail 2 is fixedly connected to the cutting table 1, the slide 3 is slidably connected to the slide rail 2 and is parallel to the cutting table 1, the cutting table 1 is provided with a clamping and fixing mechanism 4, and the clamping and fixing mechanism 4 is distributed on both sides of the slide rail 2, the cutting table 1 is fixedly connected with a guide rail 5, the guide rail 5 is slidably connected with a movable table 6, the movable table 6 is provided with an angle deflection mechanism 7, and the angle deflection mechanism 7 is provided with a cutting machine 8.

[0023] In order to fix the four corners of the tile and improve the stability, the clamping and fixing mechanism 4 includes a fixed arm 9, a fixed suction cup 10, an eccentric drive mechanism 11 and a connecting rod 12. The fixed arm 9 is rotatably connected to the cutting workbench 1, the fixed suction cup 10 is rotatably connected to the fixed arm 9 and is arranged above the slide 3, the eccentric drive mechanism 11 is arranged at the bottom of the cutting workbench 1, one end of the connecting rod 12 is rotatably connected to the fixed arm 9, and the other end of the connecting rod 12 is connected to the eccentric drive mechanism 11.

[0024] In order to simplify the fixed operation, the eccentric drive mechanism 11 includes a connecting shaft 13, a worm gear 14, a worm 15, an eccentric wheel 16, a driving groove 17 and a driving shaft 18. The connecting shaft 13 is rotatably connected to the bottom of the cutting workbench 1, the worm gear 14 is fixedly connected to the connecting shaft 13, the worm 15 is rotatably connected to the bottom of the cutting workbench 1 and is vertically arranged with the connecting shaft 13, the worm gear 14 is meshed with the worm 15, the eccentric wheel 16 is fixedly connected to the connecting shaft 13, the driving groove 17 is arranged on the eccentric wheel 16, and the driving shaft 18 is fixedly connected to the connecting rod 12 and slidably connected to the driving groove 17.

[0025] In order to meet the needs of different cutting angles, the angle deflection mechanism 7 includes a vertical plate 19, a rotating shaft 20, an encoder 21, a servo motor 22 and a housing 23. The vertical plate 19 is fixedly connected to the movable workbench 6, the rotating shaft 20 is rotatably connected to the vertical plate 19, the encoder 21 is arranged on the vertical plate 19 and connected to the rotating shaft 20, the servo motor 22 is arranged on the vertical plate 19 and the output shaft is connected to the rotating shaft 20, the housing 23 is fixedly connected to the rotating shaft 20, and the cutting machine 8 is arranged on the housing 23.

[0026] A feed motor 24 is provided on the side wall of the guide rail 5, and a screw 25 is rotatably connected to the inner wall of the guide rail 5. The screw 25 passes through the movable workbench 6 and is threadedly connected to the movable workbench 6. The output shaft of the feed motor 24 is connected to the screw 25, and a crank 26 is fixedly connected to both ends of the worm 15; the eccentric wheel 16 is vertically arranged with the connecting shaft 13, the connecting rod 12 is vertically arranged with the connecting shaft 13, and the guide rail 5 and the worm 15 are parallelly arranged.

[0027] The eccentric wheel 16 is arranged in a centrally symmetrical manner, and two groups of driving slide grooves 17 are arranged in a centrally symmetrical manner about the axis of the connecting shaft 13; the guide rail 5 is arranged in a square shape, and the fixed arm 9 is arranged in an L shape.

[0028] When in use, the slide 3 is pulled out from the slide rail 2, the tile is placed on the slide 3, and then the slide 3 is pushed back to the top of the cutting table 1, so that the edge of the tile is flush with the cutting blade of the cutting machine 8, and the crank 26 is turned to drive the worm 15, so that the worm 15 drives the worm wheel 14 meshing with it to rotate, and the connecting shaft 13 provided on the worm wheel 14 drives the eccentric wheel 16 to rotate clockwise. Under the action of the driving groove 17 on the eccentric wheel 16, the driving shaft 18 pushes the connecting rod 12 to move to the outside of the cutting table 1, and the fixed arm 9 rotatably connected to the connecting rod 12 swings under the drive of the connecting rod 12. , so that the fixed suction cup 10 at the upper end approaches one side of the tile until it is tightly against the four corners of the tile. According to the needs, turn on the servo motor 22 to drive the rotating shaft 20 to rotate, and obtain the rotation angle according to the encoder 21, so that the housing 23 on the rotating shaft 20 drives the cutting machine 8 to rotate through a specified angle, and turn on the cutting machine 8. Then, the feed motor 24 can be turned on to drive the screw 25 to rotate, so that the movable workbench 6 threadedly connected to the screw 25 drives the various components thereon to move to the other side, and the cutting is completed when passing through the tile. The above is the use process of the entire bevel cutting device for tile processing.

[0029] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A bevel cutting device for processing tiles, comprising a cutting table (1), a slide rail (2) and a slide table (3), wherein the slide rail (2) is fixedly connected to the cutting table (1), and the slide table (3) is slidably connected to the slide rail (2) and is parallel to the cutting table (1), characterized in that: The cutting workbench (1) is provided with a clamping and fixing mechanism (4), and the clamping and fixing mechanism (4) is distributed on both sides of the slide rail (2); the cutting workbench (1) is fixedly connected with a guide rail (5), the guide rail (5) is slidably connected with a movable workbench (6), the movable workbench (6) is provided with an angle deflection mechanism (7), and the angle deflection mechanism (7) is provided with a cutting machine (8); The clamping and fixing mechanism (4) comprises a fixing arm (9), a fixing suction cup (10), an eccentric driving mechanism (11) and a connecting rod (12); the fixing arm (9) is rotatably connected to the cutting workbench (1); the fixing suction cup (10) is rotatably connected to the fixing arm (9) and is arranged above the slide table (3); the eccentric driving mechanism (11) is arranged at the bottom of the cutting workbench (1); one end of the connecting rod (12) is rotatably connected to the fixing arm (9); and the other end of the connecting rod (12) is connected to the eccentric driving mechanism (11); The angle deflection mechanism (7) comprises a vertical plate (19), a rotating shaft (20), an encoder (21), a servo motor (22) and a housing (23); the vertical plate (19) is fixedly connected to the movable workbench (6); the rotating shaft (20) is rotatably connected to the vertical plate (19); the encoder (21) is arranged on the vertical plate (19) and connected to the rotating shaft (20); the servo motor (22) is arranged on the vertical plate (19) and its output shaft is connected to the rotating shaft (20); the housing (23) is fixedly connected to the rotating shaft (20); and the cutting machine (8) is arranged on the housing (23).

2. A bevel cutting device for tile processing according to claim 1, characterized in that: The eccentric driving mechanism (11) comprises a connecting shaft (13), a worm wheel (14), a worm (15), an eccentric wheel (16), a driving slide groove (17) and a driving shaft (18); the connecting shaft (13) is rotatably connected to the bottom of the cutting workbench (1); the worm wheel (14) is fixedly connected to the connecting shaft (13); the worm (15) is rotatably connected to the bottom of the cutting workbench (1) and is vertically arranged with the connecting shaft (13); the worm wheel (14) and the worm (15) are meshedly arranged; the eccentric wheel (16) is fixedly connected to the connecting shaft (13); the driving slide groove (17) is arranged on the eccentric wheel (16); and the driving shaft (18) is fixedly connected to the connecting rod (12) and slidably connected to the driving slide groove (17).

3. The bevel cutting device for tile processing according to claim 2, characterized in that: A feed motor (24) is provided on the side wall of the guide rail (5), a screw rod (25) is rotatably connected to the inner wall of the guide rail (5), the screw rod (25) passes through the movable workbench (6) and is threadedly connected to the movable workbench (6), an output shaft of the feed motor (24) is connected to the screw rod (25), and crank handles (26) are fixedly connected to both ends of the worm (15).

4. The bevel cutting device for tile processing according to claim 3, characterized in that: The eccentric wheel (16) and the connecting shaft (13) are arranged vertically, the connecting rod (12) and the connecting shaft (13) are arranged vertically, and the guide rail (5) and the worm (15) are arranged parallelly.

5. The bevel cutting device for tile processing according to claim 4, characterized in that: The eccentric wheel (16) is arranged in a centrally symmetrical manner, and the driving slide grooves (17) are provided in two groups and are centrally symmetrical about the axis of the connecting shaft (13).

6. A bevel cutting device for tile processing according to claim 5, characterized in that: The guide rail (5) is arranged in a U-shape, and the fixed arm (9) is arranged in an L-shape.

Citation Information

Patent Citations

  • Inclined plane cutting device for ceramic tile processing

    CN212764125U