Color master batch water cooling device

By designing a pallet with multiple holes to move along the cooling water tank, the cooling water contacts the masterbatch, and the water flow is disturbed through the pallet movement, the cooling efficiency of the masterbatch is improved. At the same time, the lifting module of the pallet realizes cooling and transportation while improving the production efficiency of masterbatch.

CN222904587UActive Publication Date: 2025-05-27FOSHAN GAOMING CAIYINGFU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420761844.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-05-27
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing masterbatch water cooling device is inefficient during cooling and transportation, and the uneven water temperature in the water tank leads to a decrease in heat transfer efficiency.

Method used

A masterbatch water cooling device is designed, and the masterbatch is transported to the tray through a conveyor belt. A multiple hole is provided on the tray and moves along the length of the cooling water tank to make the cooling water come into contact with the masterbatch, and disturbs the water flow through the movement of the tray to improve cooling efficiency. At the same time, the pallet is lifted out of the water through the lifting module, which achieves cooling and transportation at the same time.

Benefits of technology

The production efficiency of color masterbatches is improved, and the color masterbatch is cooled faster through the action of fast water flow, and the delay in the production process is reduced by cooling and transportation at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a color master batch water cooling device, which belongs to the field of color master batch water cooling equipment and comprises a conveying belt, a cooling water tank is arranged at one end of the conveying belt, a tray is arranged in the cooling water tank, a plurality of holes are arranged on the tray, and the tray is driven by a conveying module to move along the length direction of the cooling water tank. The tray is lifted out of the water surface through the lifting module; in the specific implementation process, the color master batches to be cooled are conveyed into the tray through the conveying belt, the tray is driven by the conveying module to move in the length direction of the cooling water tank, water in the cooling water tank can be disturbed in the moving process of the tray, and water flow rapidly flows through the surfaces of the color master batches so that cooling of the color master batches can be faster; and water cooling and transportation of the color master batches can be carried out at the same time, and the color master batches can directly enter a next processing unit after being lifted out of the water surface through the lifting module after water cooling is completed, so that the production efficiency of the color master batches is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of color masterbatch water cooling equipment, and particularly relates to a color masterbatch water cooling device. Background Art

[0002] The full name of the color masterbatch is color masterbatch, also called color species, which is a new type of special coloring agent for polymer materials, also known as pigment preparation. The color masterbatch is mainly used in plastics. The color masterbatch consists of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly loading an ultra-large amount of pigment in the resin, and can be called pigment concentrate. Therefore, its coloring power is higher than that of the pigment itself. During processing, a small amount of color masterbatch is mixed with the uncolored resin to obtain the colored resin or product with the designed pigment concentration. When the color masterbatch is produced, it needs to be cooled by a water cooling circulation device.

[0003] At present, the color masterbatch water cooling devices on the market have the following defects:

[0004] 1. The water cooling and transportation of the color masterbatch are carried out separately, so the production efficiency of the color masterbatch is low.

[0005] 2. After the color masterbatch enters the water tank, the water temperature near the color masterbatch in the water tank is relatively high, while the water temperature far from the color masterbatch is relatively low. Since the water in the water tank does not flow, the efficiency of heat transfer between the color masterbatch and the water decreases.

[0006] Therefore, there is an urgent need in the market for a technology that can improve the structure of the color masterbatch water cooling device to improve the production efficiency of the color masterbatch. Content of the Utility Model

[0007] Purpose of the utility model: A color masterbatch water cooling device to solve the above problems existing in the prior art.

[0008] To solve the above technical problems, the utility model provides a color masterbatch water cooling device, which includes a conveyor belt. One end of the conveyor belt is provided with a cooling water tank. A tray is arranged in the cooling water tank. A plurality of holes are formed in the tray. The tray is driven by the conveying module to move along the length direction of the cooling water tank, and the tray is lifted out of the water surface by the lifting module.

[0009] As a preferred solution, the tray is composed of a rim and a rectangular container, and a plurality of holes are formed in the rectangular container.

[0010] As a preferred solution, the conveying module includes a screw rod rotatably connected to the cooling water tank. A moving table is arranged on the screw rod, and the moving table is threadedly connected to the screw rod. A first baffle is vertically arranged in the cooling water tank. One end of the first baffle is connected to the moving table. A first support plate is arranged in the cooling water tank. The first support plate is perpendicular to the first baffle and one end of it is connected to the first baffle. A first guide rail is arranged on the side wall of the cooling water tank. The first guide rail is parallel to the screw rod. A sliding table that can slide along the first guide rail is arranged on the first guide rail. A second baffle is vertically arranged in the cooling water tank. One end of the second baffle is connected to the sliding table. A second support plate perpendicular to the second baffle is arranged in the cooling water tank. The second support plate is connected to the second baffle. One end of the screw rod is provided with a motor for driving the screw rod to rotate.

[0011] As a preferred solution, the lifting module includes a cylinder vertically arranged on the outer side wall of the cooling water tank. The output end of the cylinder is connected to one end of a connecting plate. The other end of the connecting plate extends into the cooling water tank. A lifting plate is arranged in the cooling water tank. The lifting plate is connected to the connecting plate.

[0012] As a preferred solution, a second guide rail is vertically arranged on the inner side wall of the cooling water tank. The lifting plate can move along the second guide rail.

[0013] As a preferred solution, the screw rod is arranged outside the cooling water tank.

[0014] As a preferred solution, the rectangular area enclosed by the first baffle, the first support plate, the second baffle and the second support plate is slightly larger than the horizontal cross-section of the rectangular container.

[0015] As a preferred solution, aggregate baffles are arranged on both sides of the conveyor belt. The length of the aggregate baffles is slightly longer than the length of the conveyor belt.

[0016] Beneficial effects: The present utility model relates to a color masterbatch water cooling device. When starting to work, the color masterbatch to be cooled is transported to the tray through the conveyor belt. The tray is driven by the conveying module to move along the length direction of the cooling water tank. Since a plurality of holes are opened on the tray, the water in the cooling water tank can enter the tray through these holes to contact the color masterbatch. The tray will disturb the water in the cooling water tank during the moving process. The water flowing rapidly from the surface of the color masterbatch will make the cooling of the color masterbatch faster. In addition, since the tray moves from one end of the cooling water tank to the other end, the water cooling and transportation of the color masterbatch are carried out simultaneously. After the water cooling of the color masterbatch is completed, it can be lifted out of the water surface by the lifting module and directly enter the next processing unit, thereby further improving the production efficiency of the color masterbatch. Brief Description of the Drawings

[0017] Figure 1 This is a schematic diagram of the overall structure of the present utility model.

[0018] Figure 2 This is a schematic diagram of the overall structure of the present utility model.

[0019] Figure 3 This is a schematic diagram of a partial structure of the present utility model.

[0020] Figure 4 This is a schematic diagram of a partial structure of the present utility model.

[0021] Figure 5 This is a schematic diagram when the tray of the present utility model is placed.

[0022] In the figures, each reference numeral is: conveyor belt 1, cooling water tank 2, tray 3, screw 4, moving table 5, first guide rail 6, sliding table 7, second guide rail 8, lifting plate 9, connecting plate 10, aggregate baffle 11, motor 12, cylinder 13, first baffle 14, first support plate 15, rectangular container 16, edge 17, second baffle 18, second support plate 19. Detailed Description of the Preferred Embodiment

[0023] In the following description, numerous specific details are given to provide a more thorough understanding of the present utility model. However, it will be apparent to one of ordinary skill in the art that the present utility model may be practiced without one or more of these details. In other instances, well-known features have not been described in order to avoid obscuring the present utility model.

[0024] The applicant has found through research that there is an urgent need in the market for technologies that can improve the structure of the color masterbatch water cooling device to increase the production efficiency of color masterbatch.

[0025] For this reason, the present utility model provides a color masterbatch water cooling device. Please refer to Figures 1 to 5, the device includes a conveyor belt 1. One end of the conveyor belt 1 is provided with a cooling water tank 2. A tray 3 is arranged in the cooling water tank 2. A plurality of holes are formed in the tray 3. The tray 3 is driven by the conveying module to move along the length direction of the cooling water tank 2, and the tray 3 is lifted out of the water surface by the lifting module. Specifically in implementation, the masterbatch to be cooled is transported into the tray 3 through the conveyor belt 1. The tray 3 is driven by the conveying module to move along the length direction of the cooling water tank 2. Since a plurality of holes are formed in the tray 3, the water in the cooling water tank 2 can enter the tray 3 through these holes and contact the masterbatch. The tray 3 will disturb the water in the cooling water tank 2 during the movement. The rapid flow of the water flow from the surface of the masterbatch will make the cooling of the masterbatch faster. In addition, since the tray 3 moves from one end of the cooling water tank 2 to the other end, the water cooling and transportation of the masterbatch are carried out simultaneously. After the water cooling of the masterbatch is completed, it can directly enter the next processing unit after being lifted out of the water surface by the lifting module, thereby further improving the production efficiency of the masterbatch.

[0026] Preferably, the tray 3 is composed of a rim 17 and a rectangular container 16, and a plurality of holes are formed in the rectangular container 16.

[0027] Preferably, the conveying module includes a screw 4 rotatably connected to the cooling water tank 2. A moving table 5 is arranged on the screw 4. The moving table 5 is threadedly connected to the screw 4. A first baffle 14 is vertically arranged in the cooling water tank 2. One end of the first baffle 14 is connected to the moving table 5. A first support plate 15 is arranged in the cooling water tank 2. The first support plate 15 is perpendicular to the first baffle 14 and one end of the first support plate 15 is connected to the first baffle 14. A first guide rail 6 is arranged on the side wall of the cooling water tank 2. The first guide rail 6 is parallel to the screw 4. A sliding table 7 that can slide along the first guide rail 6 is arranged on the first guide rail 6. A second baffle 18 is vertically arranged in the cooling water tank 2. One end of the second baffle 18 is connected to the sliding table 7. A second support plate 19 perpendicular to the second baffle 18 is arranged in the cooling water tank 2. The second support plate 19 is connected to the second baffle 18. One end of the screw 4 is provided with a motor 12 for driving the screw 4 to rotate. During operation, the rim 17 of the tray 3 is supported by the first support plate 15 and the second support plate 19. The motor 12 rotates to drive the screw 4 to rotate. The rotation of the screw 4 makes the moving table 5 move along the screw 4. The movement of the moving table 5 makes the first support plate 15 move, and further advances the movement of the tray 3.

[0028] Preferably, the lifting module includes a cylinder 13 vertically arranged on the outer side wall of the cooling water tank 2. The output end of the cylinder 13 is connected to one end of a connecting plate 10, and the other end of the connecting plate 10 extends into the cooling water tank 2. A lifting plate 9 is arranged in the cooling water tank 2, and the lifting plate 9 is connected to the connecting plate 10. During operation, the cylinder 13 extends or contracts to drive the lifting plate 9 to move up and down, thereby achieving the purpose of lifting the tray 3.

[0029] Further, in order to make the lifting plate 9 move up and down more smoothly, a second guide rail 8 is vertically arranged on the inner side wall of the cooling water tank 2, and the lifting plate 9 can move along the second guide rail 8.

[0030] Further, in order to prevent the screw 4 from being overly corroded, the screw 4 is arranged outside the cooling water tank 2.

[0031] Preferably, when the tray 3 is lowered by the lifting module, there will be a certain offset from its position before lifting. Therefore, the rectangular area enclosed by the first baffle 14, the first support plate 15, the second baffle 18, and the second support plate 19 is slightly larger than the horizontal cross-section of the rectangular container 16. This setting enables the tray 3 to more easily fall into the rectangular area enclosed by the first baffle 14, the first support plate 15, the second baffle 18, and the second support plate 19.

[0032] Preferably, aggregate baffles 11 are arranged on both sides of the conveyor belt 1. The length of the aggregate baffles 11 is slightly longer than the length of the conveyor belt 1. The aggregate baffles 11 can prevent the masterbatch from falling outside the conveyor belt 1 during the conveying process on the conveyor belt 1, and also prevent the masterbatch from falling outside the tray 3 during the process of falling from the conveyor belt 11 into the tray 3.

[0033] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the protection scope of the present invention.

Claims

1. A masterbatch water cooling device, characterized in that: include: Conveyor belts; A cooling water tank is arranged at one end of the conveyor belt; A tray, arranged in the cooling water tank; The tray is provided with a plurality of holes; A conveying module, used for driving the tray to move along the length direction of the cooling water tank; A lifting module is used to lift the tray out of the water.

2. A masterbatch water cooling device according to claim 1, characterized in that: The tray consists of an edge and a rectangular container, and a plurality of holes are formed on the rectangular container.

3. A masterbatch water cooling device according to claim 2, characterized in that: The transmission module comprises: A screw rod is rotatably connected to the cooling water tank; A moving platform, disposed on the screw rod and threadably connected to the screw rod; A first baffle, vertically disposed in the cooling water tank, and one end of which is connected to the moving platform; A first support plate, which is perpendicular to the first baffle plate and has one end connected to the first baffle plate; A first guide rail, arranged parallel to the screw rod on the side wall of the cooling water tank; A sliding platform is slidably arranged on the first guide rail along the first guide rail; A second baffle plate is vertically disposed in the cooling water tank and one end of the baffle plate is connected to the sliding platform; A second support plate, which is perpendicular to the second baffle plate and connected to the second baffle plate at one end; A motor, arranged at one end of the screw rod and used for driving the screw rod to rotate; The rectangular area enclosed by the first baffle, the first supporting plate, the second baffle and the second supporting plate is slightly larger than the horizontal cross-section of the rectangular container.

4. A masterbatch water cooling device according to claim 1, characterized in that: The lifting module comprises: A cylinder, vertically arranged on the outer side wall of the cooling water tank; A connecting plate, one end of which is connected to the output end of the cylinder and the other end of which extends into the interior of the cooling water tank; A lifting plate is disposed in the cooling water tank and connected to the connecting plate.

5. A masterbatch water cooling device according to claim 4, characterized in that: A second guide rail is vertically arranged on the inner side wall of the cooling water tank, and the lifting plate can move along the second guide rail.

6. A masterbatch water cooling device according to claim 3, characterized in that: The screw is arranged outside the cooling water tank.

7. A masterbatch water cooling device according to claim 1, characterized in that: Material collecting baffles are arranged on both sides of the conveyor belt, and the length of the material collecting baffles is slightly longer than the length of the conveyor belt.