Rubber machine

By setting up a loading mechanism and an adjustment mechanism in the rubber machine, the problem of excessive material flow in the rubber production is solved, and the adjustment of material flow and processing quality is achieved.

CN222904655UActive Publication Date: 2025-05-27CANGZHOU SHENGZAI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421448306.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-27
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the rubber production process, the pouring of materials will cause excessive inflow of materials, affecting the rubber thickness and reducing production quality.

Method used

By setting up a loading mechanism and an adjustment mechanism, the rubber machine can adjust the material flow rate, including using a universal wheel mobile device, rotating the adjustment knob to control the material flow rate, tetrafluoro scraper and iron plate scraping materials, hopper storage and loading, cooling roller forming and cutting mechanism for cutting materials.

Benefits of technology

The material flow rate during rubber production is adjusted, the processing quality is improved, and the production quality is avoided due to excessive material flow is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222904655U_ABST
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Abstract

The utility model relates to the technical field of rubber production, in particular to a rubber machine which is provided with a feeding mechanism and an adjusting mechanism, so that the material flow can be adjusted in the rubber production process, and the processing quality is improved. Comprising a moving mechanism; the device further comprises a forming mechanism, a conveying mechanism, a cutting mechanism, a feeding mechanism and an adjusting mechanism, the forming mechanism is installed on the moving mechanism, the conveying mechanism is installed on the moving mechanism, the cutting mechanism is installed on the moving mechanism, the feeding mechanism is installed at the upper end of the moving mechanism, and the adjusting mechanism is installed on the feeding mechanism. The moving mechanism moves, the forming mechanism conducts forming, the conveying mechanism conducts conveying, the cutting mechanism conducts cutting, the feeding mechanism conducts feeding, and the adjusting mechanism conducts adjusting.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber sheet production, in particular to a rubber sheet machine. Background Art

[0002] Gluing is a commonly used process for surface treatment. Gluing some materials can significantly improve and broaden their scope of use.

[0003] In the existing rubber sheet machines, for example, a rubber sheet machine disclosed in the utility model patent with the application number 201610683607.3, the feeding roller of the feeding system of the invention feeds the materials waiting for gluing in the material tray into the feeding port of the film gluing system. By controlling the speed of the feeding roller, the entire production progress can be controlled, avoiding the accumulation of materials on the production line. The combined technology of the gluing wheel set and the glue pool is relatively easy to implement, and the effect controllability is high. The cooling device includes an immersion tank and a cooling and drying line. Immersion is an efficient cooling method, and the cooling and drying line can dehumidify in time and further cool. The cutting system divides the materials after gluing and cooling, completing the production process integrally, saving labor and having high efficiency.

[0004] However, during the production process of rubber sheets, the dumping of materials will cause excessive inflow of materials, thus affecting the thickness of the rubber sheets and reducing the production quality. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a rubber sheet machine that can adjust the material flow rate during the production process of rubber sheets and improve the processing quality by setting a feeding mechanism and an adjusting mechanism.

[0006] The rubber sheet machine of the utility model includes a moving mechanism; it also includes a forming mechanism, a transporting mechanism, a cutting mechanism, a feeding mechanism and an adjusting mechanism. The forming mechanism is installed on the moving mechanism, the transporting mechanism is installed on the moving mechanism, the cutting mechanism is installed on the moving mechanism, the feeding mechanism is installed at the upper end of the moving mechanism, and the adjusting mechanism is installed on the feeding mechanism;

[0007] The moving mechanism moves, the forming mechanism forms, the transporting mechanism transports, the cutting mechanism cuts, the feeding mechanism feeds, and the adjusting mechanism adjusts; the equipment is moved through the moving mechanism, the material flow rate is adjusted by adjusting the adjusting mechanism, the materials are fed through the feeding mechanism, the materials are formed by opening the forming mechanism, at the same time the materials are transported through the opening of the transporting mechanism, and at the same time the materials are cut through the cutting mechanism, so that during the production process of rubber sheets, the material flow rate can be adjusted and the processing quality can be improved.

[0008] Preferably, the moving mechanism includes an equipment box and four groups of universal wheels, and the four groups of universal wheels are installed at the lower end of the equipment box; the equipment is moved through the cooperation of the universal wheels and the equipment box.

[0009] Preferably, the forming mechanism includes a cooling roller and a motor, the cooling roller is rotatably mounted on the equipment box, the motor is mounted in the equipment box, and the output end of the motor is connected to the input end of the cooling roller; the material is cooled and formed by opening the cooling roller, and the cooling roller is driven by turning on the motor to rotate and cooperate with the feeding mechanism to scrape the material flat.

[0010] Preferably, the transport mechanism includes two groups of threaded blocks, two groups of screws, two groups of transport rollers and motor 2. The two groups of threaded blocks are slidably mounted on the equipment box, and the two groups of screws are rotatably mounted on the equipment box, and each group of screws is threadedly matched with a group of threaded blocks. The two groups of transport rollers are respectively rotatably mounted on the two groups of threaded blocks and the equipment box. Motor 2 is installed in the equipment box, and the output end of motor 2 is connected to the input end of a group of transport rollers. The threaded blocks are moved by rotating the screws to threadably match the threaded blocks, so that the threaded blocks drive the transport rollers to move and clamp the materials. The transport rollers are driven by turning on motor 2 to rotate and transport the materials.

[0011] Preferably, the cutting mechanism includes a horizontal bar, multiple groups of clamps, multiple groups of screws 1, multiple groups of blades and multiple groups of screws 2. The horizontal bar is installed on the equipment box, the multiple groups of clamps are slidably installed on the horizontal bar, the multiple groups of screws 1 are respectively installed on the multiple groups of clamps through threaded cooperation, the multiple groups of blades are respectively installed on the multiple groups of clamps, and each group of clamps is equipped with a group of screws 2 through threaded cooperation; the blade is clamped and fixed by rotating screw 2, and the clamp is moved and then the screw is rotated to fix the clamp, so that the blade cuts the material.

[0012] Preferably, the feeding mechanism includes two groups of fixed screws, a gantry, four groups of nuts, a hopper, two groups of connecting blocks, a polytetrafluoroethylene scraper and an iron plate. The two groups of fixed screws are installed at the upper end of the equipment box, the gantry is installed on the two groups of fixed screws by threaded cooperation with the two groups of fixed screws through four groups of nuts, the hopper is installed at the rear end of the gantry through two groups of connecting blocks, and the polytetrafluoroethylene scraper is installed at the lower end of the hopper through the iron plate; the material is scraped flat by the polytetrafluoroethylene scraper in cooperation with the iron plate, and the stored material is fed through the hopper.

[0013] Preferably, the adjustment mechanism includes two groups of threaded knobs, two groups of threaded fixing blocks, an upper baffle, a lower baffle, a counterweight, a fixing piece and two groups of adjustment knobs. The two groups of threaded knobs are rotatably mounted on the hopper, and each group of threaded knobs is threadedly mounted with a group of threaded fixing blocks. The upper baffle is mounted on the two groups of threaded fixing blocks, the lower baffle is hinged on the upper baffle, the counterweight is mounted on the lower baffle, the fixing piece is mounted on the hopper, and the two groups of adjustment knobs are mounted on the fixing piece by threaded mounting; the adjustment knob is moved by rotating the adjustment knob to resist the lower baffle and limit the position, and the lower baffle is squeezed open by the gravity of the material, so that the material flows out from the gap between the lower baffle and the hopper to control the flow rate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: the device is moved through the moving mechanism, the material flow rate is adjusted by adjusting the adjusting mechanism, the feeding is carried out through the feeding mechanism, the material is formed by opening the forming mechanism, the material is transported by opening the transporting mechanism, and the material is cut by the cutting mechanism. Thus, during the production process of the rubber sheet, the material flow rate can be adjusted to improve the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is an axonometric structural schematic diagram of the present utility model;

[0016] Figure 2 is a first front view sectional axonometric structural schematic diagram of the present utility model;

[0017] Figure 3 is a second front view sectional axonometric structural schematic diagram of the present utility model;

[0018] Figure 4 is a left view sectional axonometric structural schematic diagram of the present utility model;

[0019] Figure 5 is the axonometric enlarged structural schematic diagram of the feeding mechanism of the present utility model at Figure 1 Part A;

[0020] Figure 6 is the left view sectional axonometric enlarged structural schematic diagram of the cutting mechanism of the present utility model at Figure 4 Part B;

[0021] Reference numerals in the drawings: 1, moving mechanism; 11, equipment box; 12, universal wheel; 2, forming mechanism; 21, cooling roller; 22, motor I; 3, transporting mechanism; 31, threaded block; 32, screw rod; 33, transporting roller; 34, motor II; 4, cutting mechanism; 41, cross bar; 42, clamping block; 43, screw I; 44, blade; 45, screw II; 5, feeding mechanism; 51, fixed screw rod; 52, gantry; 53, nut; 54, hopper; 55, connecting block; 56, PTFE scraper; 57, iron plate; 6, adjusting mechanism; 61, threaded knob; 62, threaded fixing block; 63, upper baffle; 64, lower baffle; 65, counterweight; 66, fixing piece; 67, adjusting knob. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0023] Example 1

[0024] As Figures 1 to 6 shown, the rubber sheet machine includes a moving mechanism 1, and also includes a forming mechanism 2, a transporting mechanism 3, a cutting mechanism 4, a feeding mechanism 5 and an adjusting mechanism 6. The forming mechanism 2 is installed on the moving mechanism 1, the transporting mechanism 3 is installed on the moving mechanism 1, the cutting mechanism 4 is installed on the moving mechanism 1, the feeding mechanism 5 is installed at the upper end of the moving mechanism 1, and the adjusting mechanism 6 is installed on the feeding mechanism 5;

[0025] The moving mechanism 1 moves, the forming mechanism 2 forms, the transporting mechanism 3 transports, the cutting mechanism 4 cuts, the feeding mechanism 5 feeds, and the adjusting mechanism 6 adjusts;

[0026] The moving mechanism 1 includes an equipment box 11 and four sets of universal wheels 12, and the four sets of universal wheels 12 are installed at the lower end of the equipment box 11;

[0027] The forming mechanism 2 includes a cooling roller 21 and a first motor 22. The cooling roller 21 is rotatably installed on the equipment box 11, the first motor 22 is installed inside the equipment box 11, and the output end of the first motor 22 is connected to the input end of the cooling roller 21;

[0028] The transporting mechanism 3 includes two sets of threaded blocks 31, two sets of screw rods 32, two sets of transporting rollers 33 and a second motor 34. The two sets of threaded blocks 31 are slidably installed on the equipment box 11, the two sets of screw rods 32 are rotatably installed on the equipment box 11, and each set of screw rods 32 is in threaded cooperation with a set of threaded blocks 31. The two sets of transporting rollers 33 are respectively rotatably installed on the two sets of threaded blocks 31 and the equipment box 11. The second motor 34 is installed inside the equipment box 11, and the output end of the second motor 34 is connected to the input end of a set of transporting rollers 33;

[0029] The cutting mechanism 4 includes a cross bar 41, multiple sets of clamping blocks 42, multiple sets of first screws 43, multiple sets of blades 44 and multiple sets of second screws 45. The cross bar 41 is installed on the equipment box 11, the multiple sets of clamping blocks 42 are slidably installed on the cross bar 41, the multiple sets of first screws 43 are respectively installed on the multiple sets of clamping blocks 42 through threaded cooperation, the multiple sets of blades 44 are respectively installed on the multiple sets of clamping blocks 42, and a set of second screws 45 is installed on each set of clamping blocks 42 through threaded cooperation;

[0030] The feeding mechanism 5 includes two sets of fixed screw rods 51, a gantry 52, four sets of nuts 53, a hopper 54, two sets of connecting blocks 55, a PTFE scraper 56 and an iron plate 57. The two sets of fixed screw rods 51 are installed at the upper end of the equipment box 11. The gantry 52 is installed on the two sets of fixed screw rods 51 through threaded cooperation with the four sets of nuts 53. The hopper 54 is installed at the rear end of the gantry 52 through the two sets of connecting blocks 55. The PTFE scraper 56 is installed at the lower end of the hopper 54 through the iron plate 57;

[0031] The adjusting mechanism 6 includes two groups of threaded knobs 61, two groups of threaded fixing blocks 62, an upper baffle 63, a lower baffle 64, a counterweight 65, a fixing member 66 and two groups of adjusting knobs 67. The two groups of threaded knobs 61 are rotatably installed on the hopper 54, and each group of threaded knobs 61 is threadedly engaged with a group of threaded fixing blocks 62. The upper baffle 63 is installed on the two groups of threaded fixing blocks 62. The lower baffle 64 is hinged to the upper baffle 63. The counterweight 65 is installed on the lower baffle 64. The fixing member 66 is installed on the hopper 54. The two groups of adjusting knobs 67 are threadedly engaged and installed on the fixing member 66.

[0032] The equipment is moved through the universal wheels 12 cooperating with the equipment box 11. The adjusting knob 67 is rotated to move the adjusting knob 67 to abut and limit the lower baffle 64. The lower baffle 64 is pushed open by the gravity of the material, so that the material flows out through the gap between the lower baffle 64 and the hopper 54 to control the flow rate. The material is leveled by the tetrafluoro scraper 56 cooperating with the iron plate 57. The material is stored and fed through the hopper 54. The cooling roller 21 is opened to cool and form the material. The motor 1 22 is opened to drive the cooling roller 21 to rotate and cooperate with the feeding mechanism 5 to level the material. At the same time, the screw 32 is rotated to be threadedly engaged with the threaded block 31 to move the threaded block 31, so that the threaded block 31 drives the conveying roller 33 to move to clamp the material. The motor 2 34 is opened to drive the conveying roller 33 to rotate to convey the material. At the same time, the screw 2 45 is rotated to clamp and fix the blade 44 by the screw 2 45. After the clamping block 42 is moved, the screw 1 43 is rotated to move the screw 1 43 to fix the clamping block 42, so that the blade 44 cuts the material. Thus, during the production process of the rubber, the material flow rate can be adjusted to improve the processing quality.

[0033] Such as Figures 1 to 6As shown in the figure, when the rubber sheet machine of the present utility model is working, the equipment is moved through the cooperation of the universal wheels 12 and the equipment box 11. The adjustment knob 67 is rotated to move the adjustment knob 67 to abut and limit the lower baffle 64. The lower baffle 64 is pushed open by the gravity of the material, so that the material flows out from the gap between the lower baffle 64 and the hopper 54 to control the flow rate. The material is leveled by the cooperation of the PTFE scraper 56 and the iron plate 57. The hopper 54 is used for storing and feeding the material. The cooling roller 21 is opened to cool and form the material. The motor 1 22 is opened to drive the cooling roller 21 to rotate, and the cooling roller 21 rotates to cooperate with the feeding mechanism 5 to level the material. At the same time, the screw 32 and the threaded block 31 are in threaded cooperation to move the threaded block 31, so that the threaded block 31 drives the conveying roller 33 to move to clamp the material. The motor 2 34 is opened to drive the conveying roller 33 to rotate to convey the material. At the same time, the screw 2 45 is rotated to clamp and fix the blade 44. After moving the clamping block 42, the screw 1 43 is rotated to move the screw 1 43 to fix the clamping block 42, so that the blade 44 cuts the material.

[0034] The cooling roller 21, the motor 1 22 and the motor 2 34 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached user manual, and there is no need for those skilled in the art to make creative efforts.

[0035] The main functions achieved by the present utility model are: during the rubber sheet production process, by setting the feeding mechanism and the adjustment mechanism, the material flow rate can be adjusted during the rubber sheet production process, and the processing quality can be improved.

[0036] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A rubber machine, comprising a moving mechanism (1); characterized in that: It also comprises a forming mechanism (2), a transport mechanism (3), a cutting mechanism (4), a feeding mechanism (5) and an adjusting mechanism (6); the forming mechanism (2) is mounted on the moving mechanism (1); the transport mechanism (3) is mounted on the moving mechanism (1); the cutting mechanism (4) is mounted on the moving mechanism (1); the feeding mechanism (5) is mounted on the upper end of the moving mechanism (1); and the adjusting mechanism (6) is mounted on the feeding mechanism (5); The moving mechanism (1) performs movement, the forming mechanism (2) performs forming, the transporting mechanism (3) performs transport, the cutting mechanism (4) performs cutting, the feeding mechanism (5) performs feeding, and the adjusting mechanism (6) performs adjustment; The moving mechanism (1) comprises an equipment box (11) and four sets of universal wheels (12), wherein the four sets of universal wheels (12) are installed at the lower end of the equipment box (11); The feeding mechanism (5) comprises two groups of fixed screw rods (51), a gantry (52), four groups of nuts (53), a hopper (54), two groups of connecting blocks (55), a polytetrafluoroethylene scraper (56) and an iron plate (57). The two groups of fixed screw rods (51) are mounted on the upper end of the equipment box (11). The gantry (52) is mounted on the two groups of fixed screw rods (51) by threaded engagement with the four groups of nuts (53). The hopper (54) is mounted on the rear end of the gantry (52) by two groups of connecting blocks (55). The polytetrafluoroethylene scraper (56) is mounted on the lower end of the hopper (54) by the iron plate (57). The adjusting mechanism (6) comprises two groups of threaded knobs (61), two groups of threaded fixing blocks (62), an upper baffle (63), a lower baffle (64), a counterweight (65), a fixing member (66) and two groups of adjusting knobs (67). The two groups of threaded knobs (61) are rotatably mounted on the hopper (54). Each group of threaded knobs (61) is thread-matched with a group of threaded fixing blocks (62). The upper baffle (63) is mounted on the two groups of threaded fixing blocks (62). The lower baffle (64) is hinged to the upper baffle (63). The counterweight (65) is mounted on the lower baffle (64). The fixing member (66) is mounted on the hopper (54). The two groups of adjusting knobs (67) are thread-matched with the fixing member (66).

2. The rubber machine according to claim 1, characterized in that: The forming mechanism (2) comprises a cooling roller (21) and a motor (22); the cooling roller (21) is rotatably mounted on the equipment box (11); the motor (22) is mounted in the equipment box (11); and the output end of the motor (22) is connected to the input end of the cooling roller (21).

3. The rubber machine according to claim 1, characterized in that: The transport mechanism (3) comprises two groups of threaded blocks (31), two groups of screw rods (32), two groups of transport rollers (33) and a second motor (34). The two groups of threaded blocks (31) are slidably mounted on the equipment box (11), the two groups of screw rods (32) are rotatably mounted on the equipment box (11), and each group of screw rods (32) is threadedly matched with a group of threaded blocks (31). The two groups of transport rollers (33) are rotatably mounted on the two groups of threaded blocks (31) and the equipment box (11), respectively. The second motor (34) is mounted in the equipment box (11), and the output end of the second motor (34) is connected to the input end of a group of transport rollers (33).

4. The rubber machine according to claim 1, characterized in that: The cutting mechanism (4) comprises a horizontal bar (41), a plurality of groups of clamping blocks (42), a plurality of groups of screws (43), a plurality of groups of blades (44) and a plurality of groups of screws (45). The horizontal bar (41) is mounted on the equipment box (11), the plurality of groups of clamping blocks (42) are slidably mounted on the horizontal bar (41), the plurality of groups of screws (43) are respectively mounted on the plurality of groups of clamping blocks (42) by threaded engagement, the plurality of groups of blades (44) are respectively mounted on the plurality of groups of clamping blocks (42), and a group of screws (45) is mounted on each group of clamping blocks (42) by threaded engagement.

Citation Information

Patent Citations

  • Rubber sheet rubberization cooling production line

    CN106113354A