Plastic film calendering device

By designing a plastic film calendering device including a workbench, a rotating roller, a cutting table and an anti-offset assembly, the problem of manual operation of plastic film cutting in the prior art is solved, automatic cutting is realized, and production efficiency and quality are improved.

CN222904916UActive Publication Date: 2025-05-27DEYANG SHENGCHEN NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421976227.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the production process of existing plastic films, the cutting of plastic film after rolling requires manual operation, resulting in increased workload and uneven cutting edges, affecting production quality.

Method used

A plastic film calendering device is designed, including a workbench, a rotating roller, a cutting table and an anti-offset assembly. The plastic film is calendered by rotating rollers and automatic cutting is achieved using moving blocks, transmission components and cutting knives on the cutting table. The anti-offset assembly prevents the plastic film from being offset before calendering by bidirectional screws and baffles.

Benefits of technology

Automatic cutting of the calendered plastic film is achieved, production efficiency is improved, manual cutting time is saved, and the flatness of the cutting edges and the production quality of the plastic film are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of plastic film production, and discloses a plastic film calendering device which comprises a workbench, a plurality of mounting blocks are fixedly connected to the left end of the top side of the workbench, and a plurality of rotating rollers are arranged on the sides, close to each other, of the mounting blocks on the front side and the rear side. An anti-deviation assembly is arranged at the top ends of the sides, close to each other, of the two mounting blocks located at the left end of the top side of the workbench so as to prevent the plastic film from deviating before calendering. And the cutting table is used for cutting the plastic film and located at the middle end of the top side of the workbench, a groove is formed in the right end of the top side of the cutting table, a moving block is arranged in the groove, and a transmission assembly is arranged on the bottom side of the moving block. According to the automatic cutting device for the calendered plastic film, the calendered plastic film is automatically cut, so that the plastic film can be conveniently rolled in the subsequent working procedure during cutting, the production efficiency of the plastic film is improved, and the time of manually cutting the calendered plastic film by a worker is saved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic film production, in particular to a calendering device for plastic films. Background Art

[0002] Before the last century, due to the backward production technology, we could not produce more convenient items for storage and packaging. We mostly used lotus leaves or oiled paper to pack goods, which had a relatively high cost and was inconvenient. It was not until the emergence of plastic films in the last century that brought great convenience to our lives. Plastic films are made of polyvinyl chloride, polyethylene, polypropylene, polystyrene and other resins, used for packaging and as a laminating layer. The share of plastic packaging and plastic packaging products in the market is increasing, especially composite plastic flexible packaging, which has been widely used in the fields of food, medicine, chemical industry, etc.

[0003] During the production process of plastic films, a calender is usually used to calender the plastic films and calender them to the required thickness. However, when winding up the plastic films, when cutting the plastic films, it is usually the staff who manually cut the calendered plastic films, which increases the workload of the staff and may cause the cutting edges of the plastic films to be uneven. During the cutting process, the plastic films will be damaged greatly, thus affecting the production quality of the plastic films.

[0004] Therefore, aiming at the problems of increasing the workload of the staff in the existing technology, and may cause the cutting edges of the plastic films to be uneven, and the plastic films will be damaged greatly during the cutting process, thus affecting the production quality of the plastic films, a calendering device for plastic films that solves the above problems is needed. Summary of the Utility Model

[0005] In order to solve the problems existing in the prior art of increasing the workload of the staff, and may cause the cutting edges of the plastic films to be uneven, and the plastic films will be damaged greatly during the cutting process, thus affecting the production quality of the plastic films, this application provides a calendering device for plastic films.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] A calendering device for plastic films, comprising:

[0008] A workbench, the left end of the top side of the workbench is fixedly connected with a plurality of mounting blocks, and a plurality of rotating rollers are arranged on the adjacent sides of the front and rear mounting blocks. At the top of the adjacent sides of the two mounting blocks at the left end of the top side of the workbench, an anti-offset component is arranged to prevent the plastic film from offsetting before calendering;

[0009] A cutting table for cutting plastic films. The cutting table is located in the middle of the top side of the workbench. A groove is formed at the right end of the top side of the cutting table. A moving block is arranged in the groove. A transmission component is arranged at the bottom side of the moving block. The left end of the top side of the moving block is fixedly connected with a connecting rod. The left end of the connecting rod is rotatably connected with a cutting knife.

[0010] As a further improvement of the present utility model, the anti-offset component includes a bidirectional screw rod rotatably connected to the top ends of the adjacent sides of two mounting blocks located at the left end of the top side of the workbench. Two baffles are threadedly connected to the outer wall of the bidirectional screw rod. A motor three is installed at the rear side of the mounting block located at the left rear. The driving end of the motor three is fixedly connected to the rear end of the baffle.

[0011] As a further improvement of the present utility model, the number of the rotating rollers is three, among which:

[0012] The number of the rotating rollers located on the adjacent sides of the two mounting blocks on the right side is two, and a motor two is arranged at the rear end of the bottom rotating roller. The driving end of the motor two is fixedly connected with the rotating roller, and the non-driving end of the motor two is fixedly connected with the rear mounting block;

[0013] The number of the rotating rollers located on the adjacent sides of the two mounting blocks on the left side is one, and it is located at the bottom side of the adjacent sides of the two mounting blocks.

[0014] As a further improvement of the present utility model, two pulleys connected by a belt are arranged at the front ends of the two rotating rollers at the bottom side. One of the pulleys is fixedly connected with the left rotating roller, and the other pulley is fixedly connected with the right bottom rotating roller.

[0015] As a further improvement of the present utility model, the transmission component includes a lead screw threadedly connected to the bottom side of the moving block. The front and rear ends of the lead screw are rotatably connected to the cutting table. A motor one is installed at the rear end of the cutting table. The driving end of the motor one is fixedly connected with the rear end of the lead screw.

[0016] As a further improvement of the present utility model, a knife groove is formed in the middle of the top side of the cutting table, and guide plates for guiding the plastic film are fixedly connected to the top ends of the left and right sides of the cutting table.

[0017] As a further improvement of the present utility model, feet for adjusting the height of the workbench are fixedly connected to the four corners of the bottom side of the workbench.

[0018] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0019] 1. In the present utility model, by automatically cutting the plastic film after calendering, it is convenient for the subsequent process to wind the plastic film during cutting, improving the production efficiency of the plastic film, saving the time for workers to manually cut the plastic film after calendering, improving the work efficiency of workers, and ensuring the integrity of cutting the plastic film after calendering.

[0020] 2. In the present utility model, by limiting the plastic film before calendering, it can prevent the plastic film from shifting during calendering, resulting in the failure of calendering the plastic film, ensuring the quality of calendering the plastic film, and improving the production quality of the plastic film. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Isometric view of a plastic film calendering device proposed by the present utility model;

[0022] Figure 2 Schematic structural diagram of the rotating roller of a plastic film calendering device proposed by the present utility model;

[0023] Figure 3 Schematic structural diagram of the cutting table of a plastic film calendering device proposed by the present utility model;

[0024] Figure 4 Schematic structural diagram of the workbench of a plastic film calendering device proposed by the present utility model.

[0025] Legend Explanation:

[0026] 1. Workbench; 2. Mounting block; 3. Cutting table; 4. Motor 1; 5. Moving block; 6. Connecting rod; 7. Cutting knife; 8. Motor 2; 9. Rotating roller; 10. Bi-directional screw; 11. Baffle; 12. Pulley; 13. Motor 3; 14. Guide plate; 15. Knife groove; 16. Lead screw. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are some, but not all, of the embodiments of the present application.

[0028] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the present application that is required to be protected, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present application.

[0029] It should be noted that like reference numerals and letters refer to like items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] In the description of the present application, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the figures, or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. In addition, in the description of the present application, if terms such as "first", "second", etc. are used, they are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0031] In addition, in the description of the present application, if terms such as "horizontal" and "vertical" are used, it does not mean that the components are required to be absolutely horizontal or hanging vertically, but they can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and it does not mean that the structure must be completely horizontal, but it can be slightly inclined.

[0032] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, if terms such as "set", "installed", "connected", "connected" are used, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0033] Embodiment 1:

[0034] Refer to Figures 1-3 Workbench 1, a plurality of mounting blocks 2 are fixedly connected to the left end of the top side of the workbench 1, and a plurality of rotating rollers 9 are arranged on the adjacent sides of the mounting blocks 2 on the front and rear sides. The plurality of rotating rollers 9 can calender the plastic film and guide the plastic film;

[0035] The cutting table 3 for cutting plastic films is located in the middle of the top side of the workbench 1. A groove is provided at the right end of the top side of the cutting table 3. A moving block 5 is arranged in the groove. A lead screw 16 is threadedly connected to the bottom side of the moving block 5. The front and rear ends of the lead screw 16 are rotatably connected to the cutting table 3. By rotating the lead screw 16, the moving block 5 on its outer wall can be driven to move. When the moving block 5 moves, the connecting rod 6 can be driven to move. When the connecting rod 6 moves, the cutting knife 7 can be driven to cut the plastic film after calendering. A first motor 4 is installed at the rear end of the cutting table 3. The first motor 4 can drive the lead screw 16 to rotate. The driving end of the first motor 4 is fixedly connected to the rear end of the lead screw 16. The left end of the top side of the moving block 5 is fixedly connected to a connecting rod 6. The left end of the connecting rod 6 is rotatably connected to a cutting knife 7.

[0036] The number of rotating rollers 9 is three, among which:

[0037] The number on the adjacent sides of the two mounting blocks 2 on the right side is two. Through these two rotating rollers 9, the plastic film can be calendered. And a second motor 8 is arranged at the rear end of the bottom rotating roller 9. The driving end of the second motor 8 is fixedly connected to the rotating roller 9. The second motor 8 can drive the rotating roller 9 at the bottom right end to rotate. The non-driving end of the second motor 8 is fixedly connected to the rear mounting block 2.

[0038] The number on the adjacent sides of the two mounting blocks 2 on the left side is one. Through this rotating roller 9, the uncalendered plastic film can be guided, and it is located at the bottom of the adjacent sides of the two mounting blocks 2. At the front ends of the two rotating rollers 9 at the bottom, there are two belt pulleys 12 connected by a belt. One of the belt pulleys 12 is fixedly connected to the left rotating roller 9, and the other belt pulley 12 is fixedly connected to the rotating roller 9 at the bottom right end. By the rotating roller 9 at the bottom right end, the rotating roller 9 at the bottom left end can be driven to rotate. A knife groove 15 is provided in the middle of the top side of the cutting table 3. The cutting knife 7 is located in the knife groove 15. And guide plates 14 for guiding the plastic film are fixedly connected to the tops of the left and right sides of the cutting table 3. At the four corners of the bottom side of the workbench 1, feet for adjusting the height of the workbench 1 are fixedly connected. The bottom ends of the feet are fixedly connected with universal wheels. By adjusting the height of the feet, the height of the workbench 1 can be adjusted.

[0039] Embodiment 2:

[0040] As one of the optimized structural designs of Embodiment 1, such as Figure 1 and Figure 4As shown in the figure, a two-way screw rod 10 is rotatably connected to the top ends of two mounting blocks 2 on the left end of the top side of the workbench 1. Two baffles 11 are threadedly connected to the outer wall of the two-way screw rod 10. By rotating the two-way screw rod 10, the two baffles 11 on its outer wall can be moved to prevent the plastic film from shifting during calendering. A third motor 13 is installed at the rear side of the mounting block 2 at the left rear end. The third motor 13 can drive the two-way screw rod 10 to rotate. The driving end of the third motor 13 is fixedly connected to the rear end of the baffle 11 to prevent the plastic film from shifting before calendering.

[0041] Working principle: First, place the uncalendered plastic film on the rotating roller 9 on the left side. Then, drive the two-way screw rod 10 to rotate through the third motor 13. The rotation of the two-way screw rod 10 drives the two baffles 11 on its outer wall to move, thereby limiting the uncalendered plastic film. Then, pass the uncalendered plastic film through the two rotating rollers 9 on the right side. Drive the rotating roller 9 at the bottom right end to rotate through the second motor 8, so that the two rotating rollers 9 on the right side calender the plastic film. After calendering, the plastic film reaches the cutting table 3 through the guidance of the guide plate 14 at the left top end of the cutting table 3. Drive the lead screw 16 to rotate through the first motor 4. The lead screw 16 drives the moving block 5 on its outer wall to move. The moving block 5 drives the connecting rod 6 to move. The connecting rod 6 drives the cutting knife 7 to cut the plastic film. After cutting, the plastic film leaves the cutting table 3 through the guidance of the guide plate 14 at the right top end of the cutting table 3.

[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A plastic film calendering device, characterized in that: include: A workbench (1), wherein a plurality of mounting blocks (2) are fixedly connected to the left end of the top side of the workbench (1), a plurality of rotating rollers (9) are arranged on the adjacent sides of the mounting blocks (2) at the front and rear sides, and an anti-deviating component is arranged on the top of the adjacent sides of the two mounting blocks (2) at the left end of the top side of the workbench (1) to prevent the plastic film from deviating before calendering; A cutting table (3) for cutting plastic film, the cutting table (3) being located at the middle end of the top side of a workbench (1), a groove being provided at the right end of the top side of the cutting table (3), a moving block (5) being provided in the groove, a transmission assembly being provided at the bottom side of the moving block (5), a connecting rod (6) being fixedly connected to the left end of the top side of the moving block (5), and a cutting knife (7) being rotatably connected to the left end of the connecting rod (6).

2. A plastic film calendering device according to claim 1, characterized in that: The anti-deviating assembly comprises a bidirectional screw (10) rotatably connected at the top end of two mounting blocks (2) located at the left end of the top side of the workbench (1), two baffles (11) are threadedly connected to the outer wall of the bidirectional screw (10), and a motor three (13) is installed on the rear side of the mounting block (2) located at the rear end of the left side, and the driving end of the motor three (13) is fixedly connected to the rear end of the baffle (11).

3. A plastic film calendering device according to claim 1, characterized in that: The number of the rotating rollers (9) is three, wherein: There are two motors (8) located on the adjacent side of the two right side mounting blocks (2), and the rear end of the bottom side rotating roller (9) is provided with a second motor (8), the driving end of the second motor (8) is fixedly connected to the rotating roller (9), and the non-driving end of the second motor (8) is fixedly connected to the rear side mounting block (2); The number of the two mounting blocks (2) located on the left side close to each other is one, and the two mounting blocks (2) are located on the bottom side of the two mounting blocks (2) close to each other.

4. A plastic film calendering device according to claim 3, characterized in that: Two pulleys (12) connected by belts are arranged at the front ends of the two rotating rollers (9) located at the bottom side, wherein one of the pulleys (12) is fixedly connected to the rotating roller (9) on the left side, and the other pulley (12) is fixedly connected to the rotating roller (9) at the bottom end on the right side.

5. A plastic film calendering device according to claim 1, characterized in that: The transmission assembly comprises a screw rod (16) threadedly connected to the bottom side of the moving block (5), the front and rear ends of the screw rod (16) are rotatably connected to the cutting table (3), a motor (4) is installed at the rear end of the cutting table (3), and the driving end of the motor (4) is fixedly connected to the rear end of the screw rod (16).

6. A plastic film calendering device according to claim 1, characterized in that: A knife groove (15) is provided at the middle end of the top side of the cutting table (3), and guide plates (14) for guiding the plastic film are fixedly connected to the top ends of the left and right sides of the cutting table (3).

7. A plastic film calendering device according to claim 1, characterized in that: The four bottom corners of the workbench (1) are fixedly connected to supporting feet for adjusting the height of the workbench (1).