Ceramic tile stacking auxiliary packaging system
By designing a tile stacking auxiliary packaging system including a cover body, a transmission assembly, a power assembly and a pushing mechanism, the problems of high cost and difficulty in debugging in the prior art are solved, and the safe, economical and efficient stacking of tiles are achieved.
Patent Information
- Application Number
- CN202422084822.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing tiles stacking methods have problems such as high equipment cost and difficult debugging, and are prone to damage to the tiles during the stacking process.
A tile stacking auxiliary packaging system is designed, including a first conveyor belt, a second conveyor belt and a palletizing mechanism. The palletizing mechanism is composed of a cover body, a conveying component, a power component and a pushing mechanism, and the automatic stacking and pushing of the tile is realized through studs and guide rods.
It realizes safe, economical and efficient stacking of ceramic tiles, reduces equipment costs, simplifies operating procedures, and avoids damage to ceramic tiles during stacking.
Smart Images
Figure CN222905991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging and stacking, and in particular to a ceramic tile stacking auxiliary packaging system. Background Art
[0002] Since ceramic tiles are fragile products, they need to be packaged for transportation after production. After the production line completes the processing, the tiles need to be stacked according to a certain quantity and specifications and then sent to the packaging line for packaging. When stacking tiles, the current method is to use a lifting platform or a robot to drive suction cups for stacking. When the lifting platform is used to carry the tiles, the tiles will be damaged when they fall directly from the conveyor belt. The structure that uses a robot to drive the suction cups for stacking has the problems of high cost and difficulty in debugging. It can be seen that there is still room for improvement in the current tile stacking solution. Utility Model Content
[0003] The utility model aims to provide a ceramic tile stacking auxiliary packaging system, aiming to solve the problem of high equipment cost existing in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ceramic tile stacking auxiliary packaging system, comprising a first conveyor belt, a second conveyor belt and a stacking mechanism, the stacking mechanism comprising a cover body arranged above the tail of the first conveyor belt, a transmission component arranged inside the cover body, a power component and a pushing mechanism for driving the transmission component, a rectangular discharge port is opened at the top of the cover body, a feed port is arranged on one side of the cover body, the top of the transmission component passes through the discharge port and extends to the outside, the power component is arranged on the cover body, the pushing mechanism is arranged at the top of the transmission component and can move laterally, and the second conveyor belt is arranged above the tail of the first conveyor belt and cooperates with the pushing mechanism.
[0005] Furthermore, the transmission component includes a vertically arranged guide rod, a stud and a limit plate, the guide rod is provided with a plurality of them and forms a C-shaped fence, the C-shaped fence opening faces the second conveyor belt, the top end of the guide rod passes through the discharge port and is fixedly connected to the cover body, the stud is provided with four and the four studs are rotatably connected to the inside of the cover body, the four studs respectively correspond to the four corners of the discharge port, the power component is provided with two groups, the two studs located on the left side of the conveying direction of the first conveyor belt rotate counterclockwise under the drive of one group of power components, and the two studs located on the right side of the conveying direction of the first conveyor belt rotate clockwise under the drive of another group of power components, the two studs adjacent to each other on the same side have the same rotation direction, and the two studs adjacent to each other on the opposite side have opposite rotation directions, the upper end of the limit plate is fixedly connected to an edge of one side of the discharge port and corresponds to the feed port, the lower end face of the stud is close to the upper surface of the first conveyor belt, and the lower end face of the guide rod is higher than the lower end face of the stud.
[0006] Furthermore, the power assembly includes a first transmission wheel, a second transmission wheel, a synchronous belt, and a motor disposed on the cover body. The top end of the stud is provided with a rotating shaft, and the rotating shaft penetrates through the inner wall of the cover body and is rotatably connected thereto. The first transmission wheel is respectively disposed on the shaft body of the rotating shaft extending outside the cover body, the second transmission wheel is sleeved on the output shaft of the motor, and the two first transmission wheels and the second transmission wheel are drivingly connected through the synchronous belt.
[0007] Furthermore, the pushing mechanism includes an electric push rod, a fixed seat, and a push plate. The electric push rod is fixed on the outer side of the upper end of the C-shaped fence surrounded by the guide rods through the fixed seat. The movable rod end of the electric push rod passes through the guide rod and is connected to the vertically arranged push plate. The bottom end of the push plate is at the same level as the upper surface of the second conveyor belt.
[0008] Furthermore, a guiding inclined plate is provided at one end of the feed inlet of the cover body.
[0009] Furthermore, a position sensor for detecting the height of the stacked tiles is provided at the top end of the guide rod.
[0010] The utility model has the following beneficial effects:
[0011] The utility model provides a tile stacking auxiliary packing system. Tiles are conveyed to the limiting plate of the palletizing mechanism through the first conveyor belt. The edges of the tiles are placed on the threads of the four studs and are conveyed upward as the studs rotate, so that the tiles are stacked upward in the C-shaped fence surrounded by the guide rods. Then, the pushing mechanism pushes the tiles at the top end equally onto the second conveyor belt. The utility model has a simple structure, convenient operation, and low equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 is a schematic diagram of the internal structure of the cover body in the utility model;
[0014] Figure 3 is a schematic diagram of the transmission component structure above the cover body in the utility model;
[0015] Figure 4 is a schematic diagram of the stud structure in the utility model;
[0016] In the figure: 1, the first conveyor belt; 2, the second conveyor belt; 3, the cover body; 4, the discharge port; 5, the guide rod; 6, the stud; 7, the limiting plate; 8, the first transmission wheel; 9, the second transmission wheel; 10, the synchronous belt; 11, the motor; 12, the electric push rod; 13, the fixed seat; 14, the push plate; 15, the guiding inclined plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] like Figures 1 to 4 As shown, a tile stacking auxiliary packaging system includes a first conveyor belt 1, a second conveyor belt 2 and a stacking mechanism, the stacking mechanism includes a cover body 3 arranged above the tail end of the first conveyor belt 1, a transmission component arranged inside the cover body 3, a power component and a pushing mechanism for driving the transmission component, a rectangular discharge port 4 is opened at the top of the cover body 3, a feed port is arranged on one side of the cover body 3, the top of the transmission component passes through the discharge port 4 and extends to the outside, the power component is arranged on the cover body 3, the pushing mechanism is arranged at the top of the transmission component and can move laterally, and the second conveyor belt 2 is arranged above the tail end of the first conveyor belt 1 and cooperates with the pushing mechanism.
[0018] The transmission assembly includes a vertically arranged guide rod 5, a stud 6 and a limit plate 7. The guide rod 5 is provided with multiple and surrounded by a C-shaped fence. The opening of the C-shaped fence faces the second conveyor belt 2. The top of the guide rod 5 passes through the discharge port 4 and is fixedly connected to the cover body 3. There are four studs 6 and the four studs 6 are rotatably connected to the inside of the cover body 3. The four studs 6 correspond to the four corners of the discharge port 4 respectively. The power assembly is provided with two groups and the two groups of power assemblies rotate synchronously. The two studs 6 located on the left side of the conveying direction of the first conveyor belt 1 rotate counterclockwise under the drive of one group of power assemblies, and the two studs 6 located on the right side of the conveying direction of the first conveyor belt 1 rotate clockwise under the drive of another group of power assemblies. The two studs 6 adjacent to each other on the same side have the same rotation direction, and the two studs 6 adjacent to each other on the opposite side have opposite rotation directions; the upper end of the limit plate 7 is fixedly connected to the edge of one side of the discharge port 4 and corresponds to the feed port, which is used to stop the tiles. The lower end face of the stud 6 is close to the upper surface of the first conveyor belt 1, and the lower end face of the guide rod 5 is higher than the lower end face of the stud 6 to prevent interference when the tiles enter.
[0019] The power assembly includes a first transmission wheel 8, a second transmission wheel 9, a synchronous belt 10 and a motor 11 arranged on the cover body 3. A rotating shaft is provided at the top of the stud 6, and the rotating shaft passes through the inner wall of the cover body 3 and is rotatably connected thereto. The first transmission wheel 8 is respectively arranged on the shaft body extending from the rotating shaft to the outside of the cover body 3. The second transmission wheel 9 is sleeved on the output shaft of the motor 11. The two first transmission wheels 8 and the second transmission wheels 9 are connected by a synchronous belt 10.
[0020] The pushing mechanism includes an electric push rod 12, a fixed seat 13 and a push plate 14. The electric push rod 12 is fixed to the outer side of the upper end of the C-shaped fence surrounded by the guide rods 5 through the fixed seat 13. The movable rod end of the electric push rod 12 passes through the guide rods 5 and is connected to the vertically arranged push plate 14. The bottom end of the push plate 14 is at the same level as the upper surface of the second conveyor belt 2. The electric push rod 12 can transport a certain amount of tiles to the second conveyor belt 2 by telescoping.
[0021] A guide inclined plate 15 is provided at one end of the feed port of the cover body 3 to guide the tiles entering the cover body 3 .
[0022] The utility model is further provided with a controller. A position sensor for detecting the height of stacked tiles is arranged at the top end of the guide rod 5. The position sensor, the motor 11 and the electric push rod 12 are all electrically connected to the controller. When the tiles rise to a specified height, the position sensor will transmit a signal to the controller, and the electric push rod 11 is controlled by the controller to push the push plate 14.
[0023] The specific operation process of the utility model is as follows:
[0024] Workers transport the tiles through the first conveyor belt 1. The tiles enter the cover body 3 through the guide inclined plate 15 and stop advancing by the limiting plate 7. The edges of the tiles are placed on the threads of the four studs 6 and are conveyed upward along with the rotation of the studs 6, so that the tiles are stacked in the C-shaped fence surrounded by the guide rods 5. When the specified height is reached, the position sensor at the top of the C-shaped fence receives the signal and sends it to the controller. The controller starts the electric push rod 12, and the push plate 14 pushes a certain amount of tiles onto the second conveyor belt 2 for further packing process.
Claims
1. A tile stacking auxiliary packaging system, comprising a first conveyor belt (1), a second conveyor belt (2) and a stacking mechanism, characterized in that: The stacking mechanism comprises a cover body (3) arranged above the tail of the first conveyor belt (1), a conveying assembly arranged inside the cover body (3), a power assembly and a driving mechanism for driving the conveying assembly, the top of the cover body (3) is provided with a rectangular discharge port (4), one side of the cover body (3) is provided with a feed port, the top of the conveying assembly passes through the discharge port (4) and extends to the outside, the power assembly is arranged on the cover body (3), the driving mechanism is arranged at the top of the conveying assembly and can move laterally, and the second conveyor belt (2) is arranged above the tail of the first conveyor belt (1) and cooperates with the driving mechanism.
2. A tile stacking auxiliary packaging system according to claim 1, characterized in that: The conveying assembly comprises a vertically arranged guide rod (5), a stud (6) and a limit plate (7); the guide rod (5) is provided with a plurality of studs (6) and forms a C-shaped fence, the C-shaped fence opening faces the second conveyor belt (2); the top end of the guide rod (5) passes through the discharge port (4) and is fixedly connected to the cover body (3); the studs (6) are provided with four studs (6) and the four studs (6) are rotatably connected inside the cover body (3); the four studs (6) correspond to the four corners of the discharge port (4), respectively; the power assembly is provided with two groups, which are located in the conveying direction of the first conveyor belt (1). The two studs (6) on the left side rotate counterclockwise under the drive of a group of power components, and the two studs (6) located on the right side of the conveying direction of the first conveyor belt (1) rotate clockwise under the drive of another group of power components. The two studs (6) arranged adjacent to each other on the same side have the same rotation direction, and the two studs (6) arranged adjacent to each other on the opposite side have opposite rotation directions. The upper end of the limit plate (7) is fixedly connected to the edge of one side of the discharge port (4) and corresponds to the feed port. The lower end surface of the stud (6) is close to the upper surface of the first conveyor belt (1), and the lower end surface of the guide rod (5) is higher than the lower end surface of the stud (6).
3. A tile stacking auxiliary packaging system according to claim 2, characterized in that: The power assembly comprises a first transmission wheel (8), a second transmission wheel (9), a synchronous belt (10) and a motor (11) arranged on the cover body (3); a rotating shaft is arranged at the top end of the stud (6) and the rotating shaft passes through the inner wall of the cover body (3) and is rotatably connected thereto; the first transmission wheels (8) are respectively arranged on shafts extending from the rotating shaft to the outside of the cover body (3); the second transmission wheel (9) is sleeved on the output shaft of the motor (11); and the first transmission wheels (8) and the second transmission wheels (9) are connected in transmission via the synchronous belt (10).
4. The tile stacking auxiliary packaging system according to claim 2 is characterized in that: The pushing mechanism comprises an electric push rod (12), a fixing seat (13) and a push plate (14); the electric push rod (12) is fixed to the outer side of the upper end of the C-shaped fence formed by the guide rods (5) through the fixing seat (13); the movable rod end of the electric push rod (12) passes through the guide rods (5) and is connected to the vertically arranged push plate (14); the bottom end of the push plate (14) is located at the same level as the upper surface of the second conveyor belt (2).
5. The tile stacking auxiliary packaging system according to claim 2 is characterized in that: A guide inclined plate (15) is provided at one end of the feed inlet of the cover body (3).
6. The tile stacking auxiliary packaging system according to claim 2 is characterized in that: A position sensor for detecting the height of stacked tiles is provided at the top of the guide rod (5).