Honey subpackaging device

Abstract

The utility model provides a honey subpackaging device, and belongs to the technical field of honey subpackaging. Comprising a supporting seat, a through hole is formed in the surface of the supporting seat, a honey racking machine is installed on the surface of the supporting seat through bolts, the honey racking machine is composed of a storage tank, a heating mechanism, an extruding mechanism, a cutting mechanism and four fixing blocks, the heating mechanism is arranged in the storage tank, and the bottom end of the storage tank is connected with the interior of the through hole in an inserted mode and attached to the surface of the supporting seat; the fixed end of the extrusion mechanism is in bolted connection with the top end of the storage tank, the extrusion end is attached to the inner side wall of the storage tank, the cutting mechanism is installed on the inner wall of the supporting base, the cutting end extends to an outlet of the storage tank, the opposite ends of four fixing blocks are welded to the outer wall of the storage tank at equal intervals, and the bottom ends of the four fixing blocks are in bolted connection with the four corners of the surface of the supporting base. Through the design of the honey subpackaging machine installed on the surface of the supporting base, rapid subpackaging and quantitative cutting of honey are achieved, it is avoided that honey is drawn and drops on a bottle body, and the manual operation time is shortened.

Description

Technical Field

[0001] This application relates to the technical field of honey processing, and more specifically, to a honey packaging device. Background Art

[0002] Honey, a precious gift from nature, has long enjoyed a steadily growing demand in the market due to its rich medicinal value, nutritional value, and unique taste. With the popularization of the concept of a healthy lifestyle and the increasing attention to the ecological environment, the consumer group of honey is constantly expanding. Consumers not only have higher expectations for the intrinsic quality of honey but also have more stringent requirements for its taste and packaging methods. This trend has promoted the continuous innovation of the honey processing industry, prompting industry insiders to strive to increase the added value of products to meet the increasingly diverse needs of the market.

[0003] In the production process of honey, after beekeepers painstakingly collect and process honey in the apiary, the important subsequent steps are the packaging and storage of honey. This step not only affects the convenience of selling honey but is also crucial for ensuring the quality of honey. Therefore, an efficient and precise packaging device is particularly important. Traditional honey packaging methods mainly rely on manual operation. Workers need to stand for a long time and repeat a series of actions such as scooping, weighing, and filling. This not only has a high labor intensity but also low work efficiency. During manual packaging, it is difficult to ensure that the weight of the honey scooped each time is exactly the same, which leads to fluctuations in the net content of honey products and thus affects the stability of product quality. In addition, it is inevitable for honey to form filaments and drip onto the bottle body during manual packaging. This not only makes the bottle body sticky and affects the appearance but also, due to changes in ambient temperature, honey may form crystals during filling, further affecting the filling efficiency. Summary of the Utility Model

[0004] To make up for the above deficiencies, this application provides a honey packaging device to solve the problems raised in the above background art.

[0005] To achieve the above object, the technical solution adopted by the utility model to solve its technical problems is as follows:

[0006] A honey packaging device includes a support base. A through hole is provided on the surface of the support base. A honey filling machine is bolted to the surface of the support base. The honey filling machine consists of a storage tank, a heating mechanism, an extrusion mechanism, a cutting mechanism, and four fixing blocks. The heating mechanism is disposed inside the storage tank, and its bottom end is inserted into the through hole and fits against the surface of the support base. The fixed end of the extrusion mechanism is bolted to the top of the storage tank, and the extrusion end fits against the inner side wall of the storage tank. The cutting mechanism is installed on the inner wall of the support base, and its cutting end extends to the outlet of the storage tank. The opposite ends of the four fixing blocks are respectively welded to the outer wall of the storage tank at equal intervals, and the bottom ends are respectively bolted to the four corners of the surface of the support base.

[0007] Further, the storage tank includes a tank body, a cover plate, a flange, a housing, a honey outlet pipe, a honey inlet pipe, and a honey outlet head. The cover plate is bolted to the surface of the tank body, and the outer wall is integrally welded with the housing. The surface of the cover plate is integrally formed with the flange. The top end of the honey outlet pipe is integrally welded to the bottom end of the tank body, and the outer wall is integrally welded to the inner bottom of the housing. The inner end of the honey inlet pipe is seamlessly welded to the outer wall of the honey outlet pipe, and the outer wall is seamlessly welded to the side wall of the housing and extends outward. The top end of the honey outlet head is bolted to the bottom end of the honey outlet pipe. The interior of the tank body, the interior of the honey outlet pipe, and the interior of the honey inlet pipe are interconnected.

[0008] Further, the heating mechanism includes a hot water pipe, a drain pipe, and a heating chamber. The inner ends of the hot water pipe and the drain pipe are respectively seamlessly welded to the high and low positions of the outer wall of the housing. A heating chamber is provided between the outer walls of the tank body and the honey outlet pipe and the inner wall of the housing. The interior of the hot water pipe, the interior of the drain pipe, and the interior of the heating chamber are interconnected.

[0009] Further, the extrusion mechanism includes an electric telescopic cylinder and an extrusion disk. The fixed end of the electric telescopic cylinder is bolted to the surface of the flange, and the telescopic end passes through the cover plate and extends into the tank body, and is bolted to the surface of the extrusion disk. The outer wall of the extrusion disk fits seamlessly against the inner side wall of the tank body.

[0010] Further, the cutting mechanism includes a support rod, a micro motor, an elliptical plate, and a limit nut. One end of the support rod is bolted to the inner wall of the support base, and the other end extends towards the honey outlet pipe and is lower than the honey outlet head. The fixed end of the micro motor is bolted to the bottom of the support rod, and the output end has an external thread and passes through the support rod and is fixedly connected to the inside of the elliptical plate. The inner ring of the limit nut is threadedly connected to the output end of the micro motor.

[0011] Further, a controller is installed on the surface of the cover plate. The controller is electrically connected to the electric telescopic cylinder and the micro motor.

[0012] Furthermore, two rows of mounting holes are respectively formed on both sides of the outer wall of the support base.

[0013] The utility model has the following beneficial effects:

[0014] 1. Through the cooperation of the integrated extrusion mechanism, the cutting mechanism and the controller, the utility model realizes the rapid packaging and quantitative cutting of honey, greatly improving the packaging efficiency. The precise control of the electric telescopic cylinder ensures that the honey can be extruded evenly and stably, while the elliptical plate driven by the micro motor can accurately cut the drawn honey at a predetermined position, avoiding the honey from dripping on the bottle body, reducing the manual operation time, and meeting the requirements of large-scale production.

[0015] 2. The storage tank of the utility model adopts a closed design and is equipped with a heating mechanism for temperature control, which can effectively prevent the honey from being contaminated during the packaging process. At the same time, the seamless welding process of the honey outlet pipe and the honey inlet pipe, as well as the seamless fit of the extrusion disc and the inner side wall of the tank, further enhance the sealing performance of the device, ensuring the purity and safety of the honey; the heating mechanism heats through hot water circulation, which can maintain the appropriate temperature of the honey during the packaging process, helping to maintain the appropriate fluidity, nutritional components and taste of the honey.

[0016] 3. The utility model firmly fixes the storage tank on the support base through four fixing blocks, ensuring the stability of the device during operation. At the same time, the mounting holes formed on both sides of the outer wall of the support base facilitate the subsequent installation, debugging and maintenance of the device, improving the maintainability and service life of the equipment.

[0017] 4. Due to the replaceable design of the honey outlet head and the flexibility of the cutting mechanism, the device can easily adapt to different shapes and sizes of packaging containers, meeting the diverse market demands for honey packaging forms. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 is a schematic structural diagram of the honey packaging device provided by the embodiment of the present application;

[0020] Figure 2 is a schematic connection structure diagram of the storage tank and the support base provided by the embodiment of the present application;

[0021] Figure 3Schematic diagram of the connection structure between the extrusion mechanism and the cover plate provided by the embodiment of the present application;

[0022] Figure 4 Schematic diagram of the connection structure between the storage tank and the fixed block provided by the embodiment of the present application;

[0023] Figure 5 Schematic diagram of the sectional structure of the storage tank provided by the embodiment of the present application;

[0024] Figure 6 Schematic diagram of the connection structure between the cutting mechanism and the support base provided by the embodiment of the present application;

[0025] Figure 7 Schematic diagram of the cutting mechanism provided by the embodiment of the present application.

[0026] In the figure: 1 - support base; 2 - through hole; 3 - honey filling machine; 4 - controller; 5 - mounting hole; 31 - storage tank; 32 - heating mechanism; 33 - extrusion mechanism; 34 - cutting mechanism; 35 - fixed block; 311 - tank body; 312 - cover plate; 313 - flange; 314 - outer shell; 315 - honey outlet pipe; 316 - honey inlet pipe; 317 - honey outlet head; 321 - hot water pipe; 322 - drain pipe; 323 - heating chamber; 331 - electric telescopic cylinder; 332 - extrusion disc; 341 - support rod; 342 - micro motor; 343 - elliptical plate; 344 - limit nut. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.

[0028] Embodiment:

[0029] Please refer to Figure 1 、 Figure 2 、 Figure 6 , a honey filling device, including a support base 1, a through hole 2 opened on the surface of the support base 1, and two rows of mounting holes 5 respectively opened on both sides of the outer wall.

[0030] Among them, the support base 1 provides a precise and stable installation platform for the honey filling machine 3, enabling it to be fixed in a predetermined position. Through its strong structure and precise positioning design, the support base 1 effectively prevents the vibration and displacement generated by the honey filling machine 3 during operation, ensuring the stability and accuracy of filling. This stability not only improves work efficiency but also greatly extends the service life of the equipment and reduces maintenance costs.

[0031] Among them, the through holes 2 are one of the important features on the surface of the support base 1, and their layout is based on the actual requirements of the honey filling machine 3. These through holes 2 facilitate the preliminary positioning during the fixed installation of the honey filling machine 3.

[0032] Among them, the elaborate layout of the two rows of mounting holes 5 significantly enhances the installation flexibility and stability of the support base 1. These mounting holes 5 are cleverly distributed on both sides of the outer wall of the support base 1 to ensure that users can easily and accurately fix the support base 1 at any designated position. This design not only simplifies the installation process but also significantly improves the overall stability of the device. Users can flexibly select appropriate fasteners according to the actual working environment and requirements, and firmly fix the support base 1 to other basic structures through the mounting holes 5, effectively preventing possible shaking or displacement during use.

[0033] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 , a honey filling device, including a honey filling machine 3 bolted to the surface of a support base 1. The honey filling machine 3 consists of a storage tank 31, a heating mechanism 32, an extrusion mechanism 33, a cutting mechanism 34, and four fixing blocks 35. The storage tank 31 includes a tank body 311, a cover plate 312, a flange 313, a housing 314, a honey outlet pipe 315, a honey inlet pipe 316, and a honey outlet head 317; the heating mechanism 32 includes a hot water pipe 321, a drain pipe 322, and a heating chamber 323; the extrusion mechanism 33 includes an electric telescopic cylinder 331 and an extrusion plate 332; the cutting mechanism 34 includes a support rod 341, a micro motor 342, an elliptical plate 343, and a limit nut 344; a controller 4 is installed on the surface of the cover plate 312.

[0034] Among them, the storage tank 31, as one of the core components of the honey dispensing device, undertakes the tasks of honey storage, transportation, and preliminary distribution. Its structural design is reasonable, and the connection between each component is tight, ensuring the purity and stability of honey during storage and transportation. The tank body 311 is made of high-strength and corrosion-resistant materials to ensure that honey will not be contaminated or corroded during long-term storage. The interior of the tank body 311 is smooth without dead corners, facilitating the thorough emptying and cleaning of honey. The cover plate 312 is installed on the surface of the tank body 311 by bolts, forming a closed structure of the tank body 311. The design of the cover plate 312 takes into account sealing and maintainability, ensuring that honey will not leak during storage, while facilitating users to clean and maintain. The flange 313 is integrally formed with the surface of the cover plate 312, which not only enhances the strength of the cover plate 312 but also provides convenience for connecting with the extrusion mechanism 33. Through the flange 313, it is convenient to connect accessories such as pipes and valves to achieve the transportation and distribution of honey. The outer shell 314 is integrally welded to the outer wall of the tank body 311, playing a role of protection and reinforcement. The design of the outer shell 314 takes into account heat dissipation and aesthetics, ensuring that the storage tank 31 can maintain a stable working state during long-term use and enhancing the overall appearance texture of the equipment. The top end of the honey outlet pipe 315 is integrally welded to the bottom end of the tank body 311, and the outer wall is also welded to the inner bottom of the outer shell 314, ensuring the stability and sealing of the honey outlet pipe 315. As the main channel for honey output, the design of the honey outlet pipe 315 takes into account flow control and anti-blocking requirements, ensuring that honey can flow smoothly to the honey outlet head 317. The inner end of the honey inlet pipe 316 is seamlessly welded to the outer wall of the honey outlet pipe 315, and the outer wall is seamlessly welded to the side wall of the outer shell 314 and extends outward. This design not only ensures the stability of the honey inlet pipe 316 but also facilitates the connection with the external transportation pipeline. The honey inlet pipe 316 is used to inject honey into the storage tank 31, and its design takes into account injection speed and pressure control to avoid unnecessary impact and stirring of honey. The top end of the honey outlet head 317 is bolted to the bottom end of the honey outlet pipe 315, facilitating disassembly and cleaning. As the final port for honey output, the design of the honey outlet head 317 takes into account flow regulation and anti-drip requirements, ensuring that honey can accurately fall into the bottle or can.

[0035] Among them, the heating mechanism 32 is designed to ensure that the honey can be evenly heated before bottling, improving its fluidity and thus facilitating bottling. The inner end of the hot water pipe 321 is seamlessly welded to the upper part of the outer wall of the housing 314, forming a closed circulation loop for introducing hot water into the heating chamber 323. The inner end of the drain pipe 322 is seamlessly welded to the lower part of the outer wall of the housing 314 and works in cooperation with the hot water pipe 321 to form a hot water circulation system for discharging the cooled water. The heating chamber 323 is located between the outer wall of the tank body 311 and the honey outlet pipe 315 and the inner wall of the housing 314, and is a closed space for accommodating hot water to heat the honey. The design of the heating chamber 323 ensures that heat can be effectively transferred to the honey, increasing its temperature and enhancing its fluidity. During operation, hot water flows into the heating chamber 323 through the hot water pipe 321 to heat the honey in the tank body 311. As the temperature of the honey rises, its viscosity decreases and its flow performance improves, which helps the subsequent extrusion and bottling processes. At the same time, the cooled water is discharged through the drain pipe 322 to complete the recycling of hot water. This design is both energy-saving and efficient.

[0036] Among them, the extrusion mechanism 33 is designed to achieve precise extrusion of the honey to ensure that the honey can flow out of the storage tank 31 evenly and quantitatively. The electric telescopic cylinder 331 is a device that can control its expansion and contraction according to an electrical signal. Its fixed end is connected to the surface of the flange 313 by bolts and is firmly installed on the cover plate 312 of the storage tank 31. The telescopic end of the electric telescopic cylinder 331 passes through the cover plate 312 and extends into the tank body 311. The extrusion disc 332 is a component bolted to the telescopic end of the electric telescopic cylinder 331, and its outer wall is seamlessly fitted to the inner wall of the tank body 311. When the electric telescopic cylinder 331 is activated, the extrusion disc 332 will move towards the inside of the tank body 311 under the action of the cylinder, thereby applying pressure to the honey. During operation, the electric telescopic cylinder 331 expands and contracts according to the control signal, pushing the extrusion disc 332 to move up and down inside the tank body 311. In this way, under the pressure of the extrusion disc 332, the honey is evenly pushed towards the honey outlet pipe 315 and flows out through the honey outlet head 317, realizing the quantitative bottling of the honey.

[0037] Among them, the design of the cutting mechanism 34 is to accurately cut the drawn honey during the honey packaging process. One end of the support rod 341 is connected to the inner wall of the support seat 1 by bolts, providing stable support for the cutting mechanism 34. The other end extends towards the honey outlet pipe 315 and is located diagonally below the honey outlet head 317, providing a position for the installation of the micro motor 342 and the elliptical plate 343. The fixed end of the micro motor 342 is connected to the bottom of the support rod 341 by bolts, so that it is firmly installed on the support rod 341. The output end of the micro motor 342 is designed with an external thread for driving the rotation of the elliptical plate 343. The elliptical plate 343 is fixedly connected to the output end of the micro motor 342 inside. When the micro motor 342 rotates, the elliptical plate 343 also rotates accordingly, realizing the cutting of the drawn honey. The limit nut 344 is used to fix the output end of the micro motor 342 and the elliptical plate 343 to prevent them from loosening or falling off during the working process. The inner ring of the limit nut 344 is threadedly connected to the output end of the micro motor 342. By rotating the limit nut 344, the tightening degree between the elliptical plate 343 and the micro motor 344 can be adjusted. Due to the shape change of the elliptical plate 343, its edge will periodically approach and cut the honey flow, thus preventing the honey from dripping on the bottle body due to drawing.

[0038] Among them, the ingenious layout of the fixed block 35 significantly enhances the firm connection between the storage tank 31 and the support seat 1. It not only simplifies the installation process, but also ensures that the storage tank 31 can be firmly fixed on the surface of the support seat 1 through bolt connection, effectively preventing shaking or displacement during the operation process, thereby improving the stability and reliability of the entire packaging device. This optimization in design details reflects the dual considerations of practicality and convenience, making the honey packaging process smoother and more efficient.

[0039] Among them, the controller 4, as the core control component in this embodiment, is ingeniously installed on the surface of the cover plate 312. The controller 4 can send control signals to the electric telescopic cylinder 331 to adjust its telescopic speed and stroke. During the packaging process, the operator can accurately control the moving distance and speed of the extrusion disc 332 through the controller, thereby realizing the accurate control of the honey extrusion amount. Similarly, the controller 4 can also precisely control the micro motor 342. By adjusting the rotation speed and direction of the micro motor 342, the rotation speed and cutting frequency of the elliptical plate 343 can be accurately controlled, and then the accurate adjustment of the honey flow cutting amount can be realized. The controller 4 includes the control components of the electric telescopic cylinder 331 and the micro motor 342, and its specific structure and principle are prior art.

[0040] Working principle of the honey bottling device: When honey bottling is required, the electric telescopic cylinder 331 is controlled by the controller 4 to start, and its telescopic end pushes the extrusion disc 332 to move towards the inside of the tank body 311. The outer wall of the extrusion disc 332 fits seamlessly with the inner wall of the tank body 331. As the extrusion disc 332 moves, the honey starts to flow under the extrusion effect. By controlling the telescopic speed and force of the electric telescopic cylinder 331, precise control of the extrusion amount of honey can be achieved, so that under the pressure of the extrusion disc 332, the honey is evenly pushed towards the honey outlet pipe 315 and flows out through the honey outlet head 317. Then, the controller 4 controls the micro motor 342 to start and drive the elliptical disc 343 to rotate. The shape design of the elliptical disc 343 enables its edge to periodically approach and cut the honey flow. By controlling the rotation speed of the micro motor 342 and the shape of the elliptical disc, precise control of the cutting frequency and cutting amount of the honey flow can be achieved. In this way, quantitative bottling of honey is realized.

[0041] It should be noted that the specific model specifications of the electric telescopic cylinder 331 and the micro motor 342 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.

[0042] The power supply and its principle of the electric telescopic cylinder 331 and the micro motor 342 are clear to those skilled in the art, and will not be elaborated in detail here.

[0043] For those skilled in the art, it is obvious that this application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of this application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of this application is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in this application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A honey dispensing device, comprising a support base (1), wherein a through hole (2) is formed on the surface of the support base (1), and characterized in that: A honey dispenser (3) is bolted to the surface of the support seat (1). The honey dispenser (3) is composed of a storage tank (31), a heating mechanism (32), an extrusion mechanism (33), a cutting mechanism (34) and four fixed blocks (35). The heating mechanism (32) is provided inside the storage tank (31), and the bottom end is plugged into the inside of the through hole (2) and fits with the surface of the support seat (1). The fixed end of the extrusion mechanism (33) is bolted to the top of the storage tank (31), and the extrusion end fits with the inner wall of the storage tank (31). The cutting mechanism (34) is installed on the inner wall of the support seat (1), and the cutting end extends to the outlet of the storage tank (31). The opposite ends of the four fixed blocks (35) are welded to the outer wall of the storage tank (31) at equal intervals, and the bottom ends are bolted to the four corners of the surface of the support seat (1).

2. A honey packaging device according to claim 1, characterized in that: The storage tank (31) comprises a tank body (311), a cover plate (312), a flange (313), an outer shell (314), a honey outlet pipe (315), a honey inlet pipe (316) and a honey outlet head (317); the cover plate (312) is bolted to the surface of the tank body (311), and the outer shell (314) is welded to the outer wall; the surface of the cover plate (312) and the flange (313) are integrally formed; the top end of the honey outlet pipe (315) is connected to the tank body The bottom end of the tank body (311) is integrally welded, the outer wall is integrally welded to the inner bottom of the shell (314), the inner end of the honey inlet pipe (316) is seamlessly welded to the outer wall of the honey outlet pipe (315), and the outer wall is seamlessly welded to the side wall of the shell (314) and extends outward, the top end of the honey outlet head (317) is bolted to the bottom end of the honey outlet pipe (315), and the interior of the tank body (311) is connected to the interior of the honey outlet pipe (315) and the interior of the honey inlet pipe (316).

3. A honey packaging device according to claim 2, characterized in that: The heating mechanism (32) comprises a hot water pipe (321), a drainage pipe (322) and a heating chamber (323); the inner ends of the hot water pipe (321) and the drainage pipe (322) are seamlessly welded to the upper and lower parts of the outer wall of the outer shell (314); the heating chamber (323) is provided between the outer walls of the tank body (311) and the honey outlet pipe (315) and the inner wall of the outer shell (314); the interior of the hot water pipe (321), the interior of the drainage pipe (322) and the interior of the heating chamber (323) are interconnected.

4. A honey packaging device according to claim 3, characterized in that: The extrusion mechanism (33) comprises an electric telescopic cylinder (331) and an extrusion plate (332); the fixed end of the electric telescopic cylinder (331) is bolted to the surface of the flange plate (313), and the telescopic end extends through the cover plate (312) into the interior of the tank body (311) and is bolted to the surface of the extrusion plate (332); the outer wall of the extrusion plate (332) is seamlessly fitted to the inner wall of the tank body (311).

5. A honey packaging device according to claim 4, characterized in that: The cutting mechanism (34) comprises a support rod (341), a micro motor (342), an elliptical piece (343) and a limiting nut (344); one end of the support rod (341) is bolted to the inner wall of the support seat (1), and the other end extends toward the honey outlet tube (315) and is lower than the honey outlet head (317); a fixed end of the micro motor (342) is bolted to the bottom of the support rod (341), and an output end has an external thread that passes through the support rod (341) and is fixedly connected to the inside of the elliptical piece (343); an inner ring of the limiting nut (344) is threadedly connected to the output end of the micro motor (342).

6. A honey packaging device according to claim 5, characterized in that: A controller (4) is mounted on the surface of the cover plate (312), and the controller (4) is electrically connected to the electric telescopic cylinder (331) and the micro motor (342).

7. A honey packaging device according to claim 6, characterized in that: Two rows of mounting holes (5) are respectively provided on both sides of the outer wall of the support seat (1).

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