Airflow vibration device for powder bin

By designing and installing components and vibration components in the powder silo airflow vibration device, the problems of insufficient vibration effect and insufficient installation stability are solved, and more efficient material dredging and safer use are achieved.

CN222906455UActive Publication Date: 2025-05-27KRIS (CHANGZHOU) POWDER ENG CO LTD
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Patent Information

Application Number
CN202421789991.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The vibration effect of the existing powder silo airflow vibration device is not significant enough, and the installation stability is insufficient, which affects the safety of use.

Method used

A powder silo airflow vibration device including mounting assembly and vibration assembly is designed. The installation assembly improves installation stability through protective plates, protective blocks and suction cups, and the vibration assembly enhances vibration effect through vibrating gears, bearings and counterweight bolts.

Benefits of technology

It significantly enhances the vibration dredging effect and installation stability of the airflow vibrating device, and improves the transmission performance and use safety of the powder silo.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder stock bin airflow vibration device, which belongs to the field of powder stock bin airflow vibration, and comprises a mounting assembly and a vibration assembly, the mounting assembly comprises a mounting plate, the side surface of the mounting plate is fixedly connected with a plurality of mounting blocks, the lower end of the mounting plate is connected with a protection sheet, and the lower end of the protection sheet is fixedly connected with a protection block. The lower end of the mounting plate is detachably connected with a plurality of suction cups, the surfaces of the suction cups are fixedly connected with air exhaust heads, the vibration assembly comprises a first vibration shell and a second vibration shell which are mounted at the upper end of the mounting plate, and the surface of the first vibration shell is fixedly connected with a connecting flange; according to the airflow vibration device, the mounting assembly is matched with the vibration assembly, so that the mounting stability between the vibration device and the powder bin can be enhanced, the use safety of the airflow vibration device is improved, the airflow vibration effect can be enhanced, and the practicability of the vibration device can be enhanced.
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Description

Technical Field

[0001] The utility model relates to the field of air flow vibration of powder bins, in particular to an air flow vibration device for powder bins. Background Technique

[0002] A powder bin is a device used for storing and transporting powder and granular materials. During the transportation of powder and granular materials, phenomena such as "bridging", "arching", and "rat holes" may occur in the materials, thus blocking the outlet of the powder bin. Therefore, an air flow vibration device is required. Among them, the "air flow vibration device for powder bins" disclosed in the application number "CN202022342941.7" is also an increasingly mature technology. The air flow vibration device for powder bins provided by the utility model has gas nozzles arranged on both sides of the feeding port and is connected to a compressed air source. When a "bridging phenomenon" occurs in the feeding port during the feeding of the powder bin, the compressed air is introduced into the gas nozzles by controlling the solenoid valve, and the powder material at the "bridging" position is blown to disperse it and dredge the feeding port; a dust collector is arranged on the upper part of the powder bin, which can discharge the ejected compressed air, while the powder material is intercepted to avoid polluting the atmosphere and wasting. Moreover, the air flow vibration device for powder bins provided by the utility model is simple to operate and has strong applicability. However, during the use of this vibration device, there are still the following defects: although the vibration device can indeed achieve a vibration effect by setting the solenoid valve to compress the gas into the nozzle, the above structure is simple, so the vibration effect achieved is not significant enough. Based on this, it is necessary to provide an air flow vibration device that can significantly improve the vibration effect and the dredging performance of powder and granular materials. In addition, the stability of this air flow vibration device during installation with the powder bin needs to be improved. Based on this, it is necessary to provide an air flow vibration device that can improve the installation stability and thus improve the use safety. Content of the Utility Model

[0003] An embodiment of the utility model provides an air flow vibration device for a powder bin, aiming to solve the problems that the vibration effect of the existing vibration device is not significant enough and the installation stability needs to be improved.

[0004] To achieve the above object, the utility model provides an air flow vibration device for a powder bin, including an installation component and a vibration component;

[0005] Among them, the installation component includes an installation plate, several installation blocks are fixedly connected to the side surface of the installation plate, a protection piece is connected to the lower end of the installation plate, a protection block is fixedly connected to the lower end of the protection piece, and several suction cups are detachably connected to the lower end of the installation plate. Air extraction heads are fixedly connected to the surfaces of several suction cups;

[0006] The vibration assembly includes a first vibration shell and a second vibration shell installed at the upper end of the mounting plate. A connecting flange is fixedly connected to the surface of the first vibration shell. A vibration gear is installed inside the first vibration shell and the second vibration shell. A number of second screw holes are provided on the surface of the vibration gear. Counterweight bolts are threadedly connected to the inside of three of the second screw holes. Connecting shafts are fixedly connected to both sides of the vibration gear, and bearings are sleeved on the surfaces of the connecting shafts.

[0007] As a preferred solution of the present invention, first screw holes are provided on the surfaces of a number of the mounting blocks. A screw block is fixedly connected to the upper end of the suction cup, and the screw block is threadedly connected to the inside of the first screw hole.

[0008] As a preferred solution of the present invention, two T-shaped grooves are provided at the upper end of the mounting plate.

[0009] As a preferred solution of the present invention, two ear blocks are fixedly connected to the upper ends of the first vibration shell and the second vibration shell. Third screw holes are provided on the surfaces of the two ear blocks. A third bolt is threadedly connected to the inside of the third screw hole, and one end of the third bolt is threadedly connected to a third nut.

[0010] As a preferred solution of the present invention, a sealing block is fixedly connected to one side of the first vibration shell, a sealing groove is provided on one side of the second vibration shell, and the sealing block is snap-fitted into the inside of the sealing groove.

[0011] As a preferred solution of the present invention, a first installation groove and two second installation grooves are provided on the opposite surfaces of the first vibration shell and the second vibration shell. The vibration gear is installed inside the first installation groove, and the two bearings are installed inside the second installation grooves.

[0012] As a preferred solution of the present invention, two T-shaped blocks are fixedly connected to the lower ends of the first vibration shell and the second vibration shell, and the two T-shaped blocks are slidably connected to the inside of the T-shaped grooves.

[0013] As a preferred solution of the present invention, both the protective sheet and the protective block are made of rubber.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. When dredging the blockage of materials in the powder bin, first, strong air flow is transported into the first vibration shell and the second vibration shell through the threaded connection of the external air delivery pipe and the connecting flange. The strong air flow, in cooperation with the bearing, can blow the vibration gear to rotate inside the first vibration shell and the second vibration shell. At the same time, the presence of the counterweight bolts can increase the weight on one side of the vibration gear and change the center of gravity. When the side of the vibration gear with three counterweight bolts rotates to the upper or lower end, it can drive the first vibration shell and the second vibration shell to vibrate. Therefore, the vibration force can be transmitted to the powder bin, and then the materials can be dredged. Compared with the vibration device in the prior art "an air flow vibration device for a powder bin", the vibration dredging effect of the air flow vibration device can be significantly enhanced through the mutual cooperation of the above structures in the present utility model, and thus the practicability of the vibration device can be enhanced;

[0016] 2. When installing the vibration device, first, the protective sheet and the protective block at the lower end of the mounting plate are attached to the surface of the powder bin. The rubber protective sheet and the protective block can enhance the friction with the surface of the bin and initially improve the installation stability. At the same time, several suction cups are adsorbed on the surface of the bin. At this time, the air in the suction cups is pumped out by connecting the air extraction device and the air extraction head, making the inside of the suction cups in a vacuum state. Therefore, the installation stability between the vibration device and the bin can be significantly enhanced. Compared with the vibration device in the prior art "an air flow vibration device for a powder bin", the installation stability of the vibration device can be significantly enhanced through the mutual cooperation of the above structures in the present utility model, and thus the use safety can be improved. Description of the Drawings

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is an exploded view of the installation component structure of the present utility model;

[0019] Figure 3 is a bottom view of the installation component structure of the present utility model;

[0020] Figure 4 is an exploded view of the structures of the first vibration shell and the second vibration shell of the present utility model;

[0021] Figure 5 is a schematic diagram of the vibration component structure of the present utility model;

[0022] Figure 6 is an exploded view of the vibration component structure of the present utility model.

[0023] In the figure: 100, mounting assembly; 101, mounting plate; 102, mounting block; 103, protective sheet; 104, protective block; 105, suction cup; 106, air extraction head; 111, first screw hole; 112, screw block; 121, T-shaped groove; 200, vibration assembly; 201, first vibration housing; 202, second vibration housing; 203, connecting flange; 204, vibration gear; 205, second screw hole; 206, counterweight bolt; 207, connecting shaft; 208, bearing; 211, ear block; 212, third screw hole; 213, third bolt; 214, third nut; 221, sealing block; 222, sealing groove; 231, first mounting groove; 232, second mounting groove; 241, T-shaped block. Detailed implementation manner

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figure 1-6 , the present invention provides a pneumatic vibration device for a powder bin, including a mounting assembly 100 and a vibration assembly 200;

[0026] Among them, the mounting assembly 100 includes a mounting plate 101. A plurality of mounting blocks 102 are fixedly connected to the side surface of the mounting plate 101. A protective sheet 103 is connected to the lower end of the mounting plate 101. A protective block 104 is fixedly connected to the lower end of the protective sheet 103. A plurality of suction cups 105 are detachably connected to the lower end of the mounting plate 101. Air extraction heads 106 are fixedly connected to the surfaces of the plurality of suction cups 105;

[0027] The vibration assembly 200 includes a first vibration housing 201 and a second vibration housing 202 mounted on the upper end of the mounting plate 101. A connecting flange 203 is fixedly connected to the surface of the first vibration housing 201. A vibration gear 204 is installed inside the first vibration housing 201 and the second vibration housing 202. A plurality of second screw holes 205 are formed on the surface of the vibration gear 204. Counterweight bolts 206 are threadedly connected to the interiors of three of the second screw holes 205. Connecting shafts 207 are fixedly connected to both sides of the vibration gear 204. Bearings 208 are sleeved on the surfaces of the connecting shafts 207.

[0028] In a specific embodiment, the installation component 100 and the vibration component 200 are configured to not only enhance the installation stability between the vibration device and the powder bin, thereby improving the use safety of the air flow vibration device, but also enhance the air flow vibration effect, and further enhance the practicality of the vibration device. When in use, first, the protective piece 103 and the protective block 104 at the lower end of the mounting plate 101 are attached to the surface of the powder bin. The protective piece 103 and the protective block 104 can increase the friction between the mounting plate 101 and the bin, initially improving the stability. At the same time, a plurality of suction cups 105 are adsorbed on the surface of the bin. At this time, the suction device is connected to the suction head 106, so that the air in the suction cup 105 can be pumped out to form a vacuum inside, thereby significantly enhancing the connection and installation strength between the mounting plate 101 and the bin. Subsequently, strong air flow is conveyed into the first vibration shell 201 and the second vibration shell 202 through the connection flange 203 by an external air supply device. The strong air flow can blow the vibration gear 204 and the connecting shafts 207 on both sides thereof to rotate around the bearing 208. At this time, the three counterweight bolts 206 on one side of the vibration gear 204 can increase the weight on one side of the vibration gear 204 and change the center of gravity position. When the vibration gear 204 rotates to the top or bottom, it can drive the first vibration shell 201 and the second vibration shell 202 to vibrate. At this time, when the first vibration shell 201 and the second vibration shell 202 contact the surface of the bin, the vibration force can be transmitted to the bin, thereby being able to achieve the effect of dredging the powder and enhancing the practicality of the vibration device.

[0029] Please refer to Figure 2 and Figure 3 , first screw holes 111 are formed on the surfaces of a plurality of mounting blocks 102, and a screw block 112 is fixedly connected to the upper end of the suction cup 105. The screw block 112 is threadedly connected inside the first screw hole 111.

[0030] In a specific embodiment, the threaded connection of the screw block 112 inside the first screw hole 111 can not only enhance the connection strength between the suction cup 105 and the mounting plate 101, but also facilitate the disassembly of the suction cup 105 as needed.

[0031] Please refer to Figure 2 and Figure 3 , two T-shaped grooves 121 are formed at the upper end of the mounting plate 101.

[0032] In a specific embodiment, the T-shaped grooves 121 are used to guide the first vibration shell 201 and the second vibration shell 202.

[0033] Please refer to Figures 4-6, at the upper ends of the first vibration housing 201 and the second vibration housing 202, two ear blocks 211 are fixedly connected. Third screw holes 212 are formed on the surfaces of the two ear blocks 211. A third bolt 213 is threadedly connected inside the third screw hole 212, and one end of the third bolt 213 is threadedly connected with a third nut 214.

[0034] In a specific embodiment, by threading the third bolt 213 inside the third screw hole 212 and cooperating with the third nut 214, the connection strength and tightness between the first vibration housing 201 and the second vibration housing 202 can be enhanced, and the vibration effect of the vibration device can be improved.

[0035] Please refer to Figures 4-6 , on one side of the first vibration housing 201, a sealing block 221 is fixedly connected. On one side of the second vibration housing 202, a sealing groove 222 is formed. The sealing block 221 is snap-fitted inside the sealing groove 222.

[0036] In a specific embodiment, the sealing block 221 being snap-fitted inside the sealing groove 222 can further enhance the connection tightness between the first vibration housing 201 and the second vibration housing 202, avoid strong air leakage, and ensure the vibration frequency and intensity of the vibration device.

[0037] Please refer to Figures 4-6 , on the opposite surfaces of the first vibration housing 201 and the second vibration housing 202, a first installation groove 231 and two second installation grooves 232 are formed. The vibration gear 204 is installed inside the first installation groove 231, and the two bearings 208 are both installed inside the second installation grooves 232.

[0038] In a specific embodiment, the first installation groove 231 and the second installation grooves 232 can improve the installation stability of the vibration gear 204 and the bearings 208.

[0039] Please refer to Figures 4-6 , at the lower ends of the first vibration housing 201 and the second vibration housing 202, two T-shaped blocks 241 are fixedly connected. The two T-shaped blocks 241 are both slidably connected inside the T-shaped groove 121.

[0040] In a specific embodiment, the T-shaped blocks 241 are snap-fitted inside the T-shaped groove 121. When the T-shaped blocks 241 slide along the T-shaped groove 121, the first vibration housing 201 and the second vibration housing 202 can be controlled to move away from or close to each other, improving the disassembly and assembly convenience of the vibration gear 204.

[0041] Please refer to Figure 2 and Figure 3 , the protective sheet 103 and the protective block 104 are both made of rubber.

[0042] In a specific embodiment, the protective sheet 103 and the protective block 104 made of rubber can protect the mounting plate 101 and the silo, thereby extending the service life of the vibration device.

[0043] Working principle: During use, first, the protective sheet 103 and the protective block 104 at the lower end of the mounting plate 101 are attached to the surface of the powder silo. Under the action of the protective sheet 103 and the protective block 104, the friction between the mounting plate 101 and the silo can be increased to initially improve the stability of the mounting plate 101. At this time, several suction cups 105 adsorb on the surface of the silo. Subsequently, an air extraction device is connected to the air extraction head 106 and the air inside the suction cups 105 is extracted to make the inside of the suction cups 105 in a vacuum state, thereby significantly enhancing the connection and installation strength between the mounting plate 101 and the silo. When dredging powder and granular materials, first, a strong air flow is conveyed into the first vibration shell 201 and the second vibration shell 202 through the connecting flange 203 by an external air conveying device. The strong air flow blows the vibration gear 204 and the connecting shafts 207 on both sides of it to rotate around the bearing 208. Since the three counterweight bolts 206 on one side of the vibration gear 204 can increase the weight on one side of the vibration gear 204 and change the center of gravity position, when the vibration gear 204 rotates to the top or bottom, it can drive the first vibration shell 201 and the second vibration shell 202 to vibrate. At this time, when the first vibration shell 201 and the second vibration shell 202 contact the surface of the silo, the vibration force can be transmitted to the silo, thereby achieving the effect of dredging powder to avoid blockage, and further enhancing the practicability of the vibration device.

[0044] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A powder silo air flow vibration device, characterized in that: include: A mounting assembly (100), the mounting assembly (100) comprising a mounting plate (101), a plurality of mounting blocks (102) being fixedly connected to a side surface of the mounting plate (101), a protective sheet (103) being connected to the lower end of the mounting plate (101), a protective block (104) being fixedly connected to the lower end of the protective sheet (103), a plurality of suction cups (105) being detachably connected to the lower end of the mounting plate (101), and a suction head (106) being fixedly connected to the surfaces of the plurality of suction cups (105); A vibration assembly (200), the vibration assembly (200) comprising a first vibration shell (201) and a second vibration shell (202) mounted on the upper end of a mounting plate (101), a connection flange (203) being fixedly connected to the surface of the first vibration shell (201), a vibration gear (204) being mounted inside the first vibration shell (201) and the second vibration shell (202), a plurality of second screw holes (205) being formed on the surface of the vibration gear (204), wherein the interiors of three of the second screw holes (205) are all threadedly connected to counterweight bolts (206), a connection shaft (207) being fixedly connected to both sides of the vibration gear (204), and a bearing (208) being sleeved on the surface of the connection shaft (207).

2. The powder silo airflow vibration device according to claim 1, characterized in that: A first screw hole (111) is formed on the surface of a plurality of the mounting blocks (102); a screw block (112) is fixedly connected to the upper end of the suction cup (105); and the screw block (112) is threadedly connected to the inside of the first screw hole (111).

3. The powder silo airflow vibration device according to claim 1, characterized in that: Two T-shaped slots (121) are provided at the upper end of the mounting plate (101).

4. The powder silo air flow vibration device according to claim 1, characterized in that: The upper ends of the first vibration shell (201) and the second vibration shell (202) are both fixedly connected to two ear blocks (211), and the surfaces of the two ear blocks (211) are each provided with a third screw hole (212), the inner parts of the third screw hole (212) are threadedly connected to a third bolt (213), and one end of the third bolt (213) is threadedly connected to a third nut (214).

5. The powder silo air flow vibration device according to claim 1, characterized in that: A sealing block (221) is fixedly connected to one side of the first vibration shell (201), a sealing groove (222) is provided on one side of the second vibration shell (202), and the sealing block (221) is clamped inside the sealing groove (222).

6. The powder silo airflow vibration device according to claim 1, characterized in that: The first vibration shell (201) and the second vibration shell (202) have opposing surfaces each provided with a first mounting groove (231) and two second mounting grooves (232); the vibration gear (204) is mounted inside the first mounting groove (231); and the two bearings (208) are mounted inside the second mounting grooves (232).

7. The powder silo airflow vibration device according to claim 1, characterized in that: The lower ends of the first vibration shell (201) and the second vibration shell (202) are both fixedly connected to two T-shaped blocks (241), and the two T-shaped blocks (241) are both slidably connected inside the T-shaped groove (121).

8. The powder silo airflow vibration device according to claim 1, characterized in that: The protection sheet (103) and the protection block (104) are both made of rubber.

Citation Information

Patent Citations

  • Airflow vibration device for powder bin

    CN213801195U