Photovoltaic module overturning and reversing machine
By designing a photovoltaic module turnover machine with a component fixing mechanism and a chain drive mechanism, the problems of low direction efficiency and poor stability of photovoltaic modules in the prior art are solved, and efficient and stable photovoltaic module steering is achieved.
Patent Information
- Application Number
- CN202421946422.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The adjustment of existing photovoltaic modules mainly relies on manual handling, which is inefficient and can easily cause damage to the photovoltaic module.
A photovoltaic module turn-over machine is designed, and a component loading seat with a component fixing mechanism is used to convert the photovoltaic module flat or vertical posture through a chain drive mechanism and a chain.
It improves the efficiency of direction adjustment of photovoltaic modules, enhances the stability of steering, and reduces the risk of manual operation and damage to photovoltaic modules.
Smart Images
Figure CN222906794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of commutators, especially the photovoltaic module turnover commutator. Background Art
[0002] In the production and manufacturing process of photovoltaic modules, it is necessary to adjust the orientation of photovoltaic modules on a vertical plane. However, the existing orientation adjustment of photovoltaic modules is completed by manual handling operations, which not only has low work efficiency, but also may accidentally drop during handling, causing damage to the photovoltaic modules. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is: in order to solve the technical problems described in the background art, the utility model provides a photovoltaic module turnover commutator. The photovoltaic module is positioned by a module loading base with a module fixing mechanism. The chain drive mechanism and the chain are used to drive the module loading base loaded with the photovoltaic module to swing back and forth on the base, so as to realize the attitude conversion of the photovoltaic module from lying flat to standing up. This application improves the efficiency of photovoltaic module orientation adjustment and the stability of orientation.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A photovoltaic module turnover commutator includes a base, a module loading base, a module fixing mechanism, a chain, a chain drive mechanism, and a position detection mechanism. A module loading base for loading photovoltaic modules is provided on the base. A module fixing mechanism for fixing the photovoltaic module in the module loading base is installed on the module loading base. Both ends of the chain are connected to the module loading base. A chain drive mechanism is installed on the base, and the chain drive mechanism is connected to the chain. A position detection mechanism for detecting whether the photovoltaic module has reached the turning position is provided in front of the module loading base.
[0006] Specifically, the module loading base includes an L-shaped plate body, side baffles, and arc-shaped plates. Several mutually parallel arc-shaped plates are sequentially fixed on the back of the L-shaped plate body. Side baffles are fixed on both sides of the front end face of the L-shaped plate body. An arc-shaped groove is provided at the edge of the arc-shaped plate.
[0007] Specifically, the module fixing mechanism includes a cylinder and a pressing plate. Several cylinders are sequentially fixed on one side of the L-shaped plate body. A pressing plate is fixed on the piston rod of the cylinder.
[0008] Specifically, the chain drive mechanism includes a motor, a reducer, a shaft rod, a driving sprocket, and auxiliary sprockets. The output shaft of the motor is connected to the inside of the reducer. The output shaft of the reducer is connected to the shaft rod. The shaft rod is rotatably connected to the base. A driving sprocket is fixed on the shaft rod. Two auxiliary sprockets are rotatably connected to the base. The driving sprocket is located between the two auxiliary sprockets. The driving sprocket meshes with the inner side of the chain, and the auxiliary sprockets mesh with the outer side of the chain.
[0009] Specifically, three arc-shaped plates are successively fixed to the back of the L-shaped plate body, and the chain is connected to both ends of the arc-shaped groove of the middle arc-shaped plate.
[0010] Specifically, two support seats are respectively installed on both sides of the base. The support seat is composed of two brackets. A pulley is rotatably connected to the top of the bracket, and the pulleys on both sides are respectively placed in the arc-shaped grooves of the left and right arc-shaped plates on the L-shaped plate body.
[0011] Specifically, the in-place detection mechanism is a travel switch.
[0012] The beneficial effects of the present utility model are as follows: The present utility model provides a photovoltaic module turning and reversing machine. The photovoltaic module is positioned by a module loading seat with a module fixing mechanism. The module loading seat loaded with the photovoltaic module is driven to swing back and forth on the base by a chain drive mechanism and a chain, so as to realize the attitude conversion of the photovoltaic module from lying flat to upright. This application improves the efficiency of the photovoltaic module orientation adjustment and improves the stability of the orientation. Description of the Drawings
[0013] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the chain drive mechanism of the present utility model;
[0016] In the figure, 1. base, 2. module loading seat, 3. module fixing mechanism, 4. chain, 5. chain drive mechanism,
[0017] 6. in-place detection mechanism, 7. bracket, 8. pulley, 21. L-shaped plate body, 22. side baffle, 23. arc-shaped plate, 51. motor, 52. reducer, 53. shaft rod, 54. driving sprocket, 55. auxiliary sprocket. Detailed Embodiment
[0018] The present utility model will now be further described in detail in conjunction with the drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.
[0019] Figure 1 is a schematic structural diagram of the present utility model; Figure 2 is a schematic structural diagram of the chain drive mechanism of the present utility model
[0020] diagram.
[0021] As shown in the attached Figure 1As shown in the figure, a photovoltaic module turnover and steering machine includes a base 1, a module loading seat 2, a module fixing mechanism 3, a chain 4, a chain driving mechanism 5, and a position detection mechanism 6. A module loading seat 2 for loading photovoltaic modules is provided on the base 1. A module fixing mechanism 3 for fixing the photovoltaic module in the module loading seat 2 is installed on the module loading seat 2. Both ends of the chain 4 are connected to the module loading seat 2. A chain driving mechanism 5 is installed on the base 1, and the chain driving mechanism 5 is connected to the chain 4. A position detection mechanism 6 for detecting whether the photovoltaic module has been turned to the correct position is provided in front of the module loading seat 2.
[0022] The module loading seat 2 includes an L-shaped plate body 21, side baffles 22, and arc-shaped plates 23. Several mutually parallel arc-shaped plates 23 are sequentially fixed on the back of the L-shaped plate body 21. Side baffles 22 are fixed on both sides of the front end face of the L-shaped plate body 21. Arc-shaped grooves are provided at the edges of the arc-shaped plates 23.
[0023] The module fixing mechanism 3 includes a cylinder and a pressing plate. Several cylinders are sequentially fixed on one side of the L-shaped plate body 21, and a pressing plate is fixed on the piston rod of the cylinder. After the photovoltaic module is placed on the L-shaped plate body 21, the cylinder drives the pressing plate to move horizontally towards the photovoltaic module, and the pressing plate will press the photovoltaic module against the side baffle 22 on the other side, thereby fixing the photovoltaic module on the module loading seat 2.
[0024] As shown in the attachment Figure 2 As shown in the figure, the chain driving mechanism 5 includes a motor 51, a speed reducer 52, a shaft rod 53, a driving sprocket 54, and auxiliary sprockets 55. The output shaft of the motor 51 is connected to the inside of the speed reducer 52, and the output shaft of the speed reducer 52 is connected to the shaft rod 53. The shaft rod 53 is rotatably connected to the base 1, and a driving sprocket 54 is fixed on the shaft rod 53. Two auxiliary sprockets 55 are rotatably connected to the base 1. The driving sprocket 54 is located between the two auxiliary sprockets 55. The driving sprocket 54 meshes with the inner side of the chain 4, and the auxiliary sprockets 55 mesh with the outer side of the chain 4.
[0025] The motor 51 and the speed reducer 52 drive the shaft rod 53 to rotate, the shaft rod 53 drives the driving sprocket 54, and the driving sprocket 54 can drive the chain 4 engaged with it to move back and forth. The chain 4 will drive the module loading seat 2 to swing back and forth on the base 1.
[0026] Three arc-shaped plates 23 are sequentially fixed on the back of the L-shaped plate body 21, and the chain 4 is connected to both ends of the arc-shaped groove of the middle arc-shaped plate 23.
[0027] Two support seats are respectively installed on both sides of the base 1. The support seat is composed of two brackets 7. A pulley 8 is rotatably connected to the top of the bracket 7. The pulleys 8 on both sides are respectively placed in the arc-shaped grooves of the arc-shaped plates 23 on the left and right sides of the L-shaped plate body 21.
[0028] When the component loading seat 2 swings back and forth, the pulley 8 rolls along the arc groove of the arc plate 23.
[0029] The in-place detection mechanism 6 is a travel switch.
[0030] The working mode of this application is as follows: First, place the photovoltaic module on the L-shaped plate body 21, and then several component fixing mechanisms 3 on one side press and fix the photovoltaic module on the base 1. At this time, the chain drive mechanism 5 drives the component loading seat 2 loaded with the photovoltaic module to swing along the two support seats through the chain 4, so as to achieve the purpose of adjusting the orientation of the photovoltaic module. When the photovoltaic module swings in place, the component loading seat 2 touches the detection mechanism 6 (travel switch), and the detection mechanism 6 transmits an induction signal to the PLC, and the PLC controls the motor 51 to stop working, so as to maintain the photovoltaic module in the current orientation.
[0031] Enlightened by the above ideal embodiments based on the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A photovoltaic module flipping and steering machine, characterized in that: The invention comprises a base (1), a component loading seat (2), a component fixing mechanism (3), a chain (4), a chain driving mechanism (5), and an in-place detection mechanism (6); the base (1) is provided with a component loading seat (2) for loading photovoltaic components; the component loading seat (2) is provided with a component fixing mechanism (3) for fixing the photovoltaic components in the component loading seat (2); both ends of the chain (4) are connected to the component loading seat (2); the base (1) is provided with a chain driving mechanism (5); the chain driving mechanism (5) is connected to the chain (4); and the in-place detection mechanism (6) for detecting whether the photovoltaic components are turned in place is provided in front of the component loading seat (2).
2. The photovoltaic module flipping and steering machine according to claim 1, characterized in that: The component loading seat (2) comprises an L-shaped plate body (21), a side baffle plate (22), and an arc-shaped plate (23). A plurality of mutually parallel arc-shaped plates (23) are fixed in sequence on the back of the L-shaped plate body (21). Side baffle plates (22) are fixed on both sides of the front end surface of the L-shaped plate body (21). Arc-shaped grooves are provided at the edges of the arc-shaped plates (23).
3. The photovoltaic module flipping and steering machine according to claim 2, characterized in that: The component fixing mechanism (3) comprises a cylinder and a pressure plate. A plurality of cylinders are fixed in sequence on one side of the L-shaped plate body (21), and a pressure plate is fixed on the piston rod of the cylinder.
4. The photovoltaic module flipping and steering machine according to claim 1, characterized in that: The chain drive mechanism (5) comprises a motor (51), a reducer (52), a shaft (53), a driving sprocket (54), and an auxiliary sprocket (55); the output shaft of the motor (51) is connected to the reducer (52); the output shaft of the reducer (52) is connected to the shaft (53); the shaft (53) is rotatably connected to the base (1); a driving sprocket (54) is fixed on the shaft (53); two auxiliary sprockets (55) are rotatably connected to the base (1); the driving sprocket (54) is located between the two auxiliary sprockets (55); the driving sprocket (54) is meshed with the inner side of the chain (4); and the auxiliary sprocket (55) is meshed with the outer side of the chain (4).
5. The photovoltaic module flipping and steering machine according to claim 2, characterized in that: Three arc-shaped plates (23) are fixed in sequence on the back of the L-shaped plate body (21), and the chain (4) is connected to the two ends of the arc-shaped groove of the arc-shaped plate (23) located in the middle.
6. The photovoltaic module flipping and steering machine according to claim 2, characterized in that: Two support seats are respectively installed on both sides of the base (1), and the support seats are composed of two brackets (7). The top of the bracket (7) is rotatably connected to a pulley (8), and the pulleys (8) on both sides are respectively placed in the arc grooves of the arc plates (23) on the left and right sides of the L-shaped plate body (21).
7. The photovoltaic module flipping and steering machine according to claim 1, characterized in that: The in-position detection mechanism (6) is a travel switch.