High-efficiency automatic coiling machine
By designing an automatic coil forming machine with a coil structure and an export structure, the problem that existing equipment cannot adjust the film according to different width specifications and does not have the export structure is solved, and the multi-specification adaptation of the film and the function of direct introduction of the winding machine is realized, which improves the application convenience and efficiency of the equipment.
Patent Information
- Application Number
- CN202421533822.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-01
AI Technical Summary
When used by the existing automatic coil forming machine, the drum structure cannot be adjusted according to films of different width specifications, and the scope of application is small; and it does not have an export structure. The drum and film need to be removed before it can be introduced into the winding machine, which is convenient and efficient; the introduction tension cannot be adaptively adjusted during the film rolling process.
A high-efficiency automatic coil forming machine is designed, including a coil structure and an outlet structure. The coil forming structure is arranged through a fixed flange and a reel set by a movable socket, combined with an adjustment cylinder and a telescopic rod, so as to achieve adaptive adjustment of the film width specifications; the lead structure is matched with the limit structure and the introduction roller to realize the direct film introduction and winding machine and adaptive tension adjustment.
It realizes the multi-specification adaptation of the film roll structure, and improves the scope of application of the equipment; it can directly introduce the coiled film into the winding machine, which improves the application convenience and efficiency; through adaptive tension adjustment, the coiled coiled film quality is ensured.
Smart Images
Figure CN222907045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film production, and more specifically, to a high-efficiency automatic coiling machine. Background Technique
[0002] At the current stage, for some production enterprises, after the production and processing of some products are completed and the products are sealed and packed in boxes, in order to prevent moisture from invading the packing boxes, generally, the packing boxes are wrapped with a film to cut off the moisture. At this time, a film winding machine is required. When the existing film winding machine is used, it is necessary to first import the wound film into the machine, then lead out the packing film and wind it around the packing box, and then rotate the packing box on the rotating chassis. The packing film moves slowly from bottom to top to realize the winding of the film on the packing box. Before the existing film is imported into the winding machine, it needs to be wound into a coil first. When the existing automatic coiling machine is used, the first problem is:
[0003] Most of the drum structures therein realize the winding positioning through the outer baffle assembly, and it cannot be well adjusted and used according to films of different width specifications, so the applicable range is small. At the same time, the existing automatic coiling machine only has a winding structure and does not have a leading-out structure. After the film is wound into a coil, it is necessary to remove the drum and the film together and then import them into the winding machine. The formed coil of film cannot be directly imported into the winding machine for use, and the overall practical application convenience and efficiency need to be improved. Moreover, during the film winding process, the adaptive tension adjustment of the film import cannot be well carried out.
[0004] Therefore, the utility model provides a high-efficiency automatic coiling machine. Content of the Utility Model
[0005] The purpose of the utility model is to solve the technical problems put forward in the above background technique, and provide a high-efficiency automatic coiling machine, which can solve:
[0006] Most of the drum structures therein realize the winding positioning through the outer baffle assembly, and it cannot be well adjusted and used according to films of different width specifications, so the applicable range is small;
[0007] It only has a winding structure and does not have a leading-out structure. After the film is wound into a coil, it is necessary to remove the drum and the film together and then import them into the winding machine. The formed coil of film cannot be directly imported into the winding machine for use, and the overall practical application convenience and efficiency need to be improved;
[0008] The problem that the adaptive tension adjustment of the film import cannot be well carried out during the film winding process.
[0009] To achieve the above object, the present utility model provides the following technical solutions: A highly efficient automatic looping machine, including a main body and a base fixedly connected, above the front of the main body is fixedly connected with a mounting plate, on both sides of the surface of the mounting plate are respectively movably provided a looping structure and a guiding structure, outside the looping structure is movably provided a limiting structure, one end of the mounting plate is fixedly connected with an outer connecting plate, the front end of the outer connecting plate is movably connected with a first guiding roller, on one side of the top of the base is fixedly connected with a support frame, below the surface of the mounting plate is movably connected with a second guiding roller, on one side of the top of the main body is fixedly connected with an upper connecting plate arranged in an "L" shape, and the outer end of the upper connecting plate is simultaneously connected with the limiting structure.
[0010] Further preferred solution: The looping structure and the guiding structure are adjacently arranged along both sides of the front of the mounting plate. Both the looping structure and the guiding structure include a fixed flange and a reel movably sleeved, and also include an adjusting cylinder movably sleeved on the reel. On the periphery of the surface of the adjusting cylinder are fixedly connected with outer wing plates. Inside the adjusting cylinder is embedded with a telescopic rod. On the front of the reel is fixedly connected with a connecting cover plate.
[0011] Further preferred solution: The fixed flange is simultaneously fixedly connected with the surface of the mounting plate. The reel movably penetrates through the surface of the mounting plate, and at the tail end position of the reel is correspondingly connected with a driving mechanism. The driving mechanism is simultaneously located at the back of the mounting plate. The connecting cover plate is arranged as a circular cover plate, and at the central position of its surface is simultaneously fixedly connected with the telescopic rod. The telescopic rod is set as an electric telescopic rod;
[0012] The outer wing plates are arranged in multiple groups at equal intervals in an arc shape along the surface of the adjusting cylinder.
[0013] Further preferred solution: The limiting structure includes a partition plate fixedly connected with the bottom of the upper connecting plate. At the left and right ends of the partition plate are respectively connected with an outer limiting component and a guiding component. At the same time, the limiting structure also includes an inner limiting component movably connected with the bottom end of the partition plate. The guiding component and the inner limiting component are located on the same side of the partition plate and are distributed in an upper and lower position.
[0014] Further preferred solution: The outer limiting component includes an obliquely arranged outer limiting frame and outer baffles vertically arranged on both sides thereof. The guiding component includes a fixing plate and an adjusting arm movably connected through a shaft body and a torsion spring sleeve, and a guiding roller movably connected with the inner side of the adjusting arm;
[0015] Two sets of the fixing plate and the adjusting arm are provided and are located on both longitudinal sides of the partition plate. The fixing plate is fixedly connected to fit the surface of the partition plate.
[0016] Further preferred solution: The inner limiting component includes an inner limiting frame movably connected with the bottom end of the partition plate and an inner limiting panel at the inner side position of the inner limiting frame. Two sets of the inner limiting frame are obliquely arranged along both longitudinal sides of the bottom end of the partition plate. The inner limiting panel is simultaneously arranged as an inclined rectangular panel along the inner side of the outer end of the inner limiting frame.
[0017] Further preferred solution: The inner limiting frame is simultaneously and movably connected to the bottom end of the partition plate through a shaft body and a torsion spring sleeve.
[0018] Further preferred solution: The front end of the outer connecting plate is provided with an "L"-shaped fold angle, and the first guiding roller is longitudinally arranged and movably connected to the inner side of the front end fold angle of the outer connecting plate. At the same time, the first guiding roller is located at the lower right position of the guiding structure.
[0019] Further preferred solution: The top end of the support frame extends longitudinally and is close to the surface of the mounting plate, and a set of soft brush hair layers are additionally provided on the surface of the longitudinally extending position of the top end of the support frame. The second guiding roller is longitudinally arranged and is located at the lower right position of the coiling structure.
[0020] Beneficial effects:
[0021] 1. The fixed flange is used to install and fix the reel and the mounting plate. The reel and the adjusting cylinder arranged in a movable sleeved manner are used to facilitate the adaptive adjustment according to the width specification of the film. The telescopic rod is used to limit and block the film outside the adjusting cylinder. The connecting cover plate is used to facilitate the driving of the adjusting cylinder by the telescopic rod for adjustment.
[0022] 2. The outer limiting frame and the outer baffle are used to preliminarily limit and guide the external film. The movably arranged adjusting arm is used to facilitate the adaptive driving of the guiding roller to adjust the angle according to the coiling degree of the film. The guiding roller is used to press and limit the film wound on the coiling structure, which is beneficial to ensuring the coiling of the film.
[0023] 3. The movably arranged inner limiting frame is used to adaptively adjust the angle according to the coiling degree of the film. The inner limiting panel is used to support and guide the film introduced into the coiling structure.
[0024] 4. The first guiding roller is used to assist the guiding structure in guiding the film.
[0025] 5. The second guiding roller is used to assist in guiding the film exported from the coiling structure. The support frame with a brush hair layer at the top is used to clean the surface of the film passing through the second guiding roller. Description of the drawings
[0026] Figure 1 is the overall structural schematic diagram of the present utility model;
[0027] Figure 2 is the exploded connection diagram of the coiling structure of the present utility model;
[0028] Figure 3 is of the present utility model Figure 1 enlarged view of the structure at A in
[0029] Figure 4 Schematic connection diagram of the limit structure of the present utility model;
[0030] Figure 5 Of the present utility model Figure 4 Enlarged view of the structure at position C in;
[0031] Figure 6 Of the present utility model Figure 1 Enlarged view of the structure at position B in.
[0032] Figures 1-6 In which: 1. Main body; 2. Base; 3. Mounting plate; 4. Coiling structure; 5. Export structure; 6. Limit structure; 7. Outer connecting plate; 8. First export roller; 9. Fixed flange; 10. Reel; 11. Connecting cover plate; 12. Adjusting cylinder; 13. Telescopic rod; 14. Outer wing plate; 15. Upper connecting plate; 16. Partition plate; 17. Import component; 18. Outer limit component; 19. Inner limit component; 20. Outer limit frame; 21. Outer baffle; 22. Fixed plate; 23. Adjusting arm; 24. Import roller; 25. Inner limit frame; 26. Inner limit panel; 27. Second export roller; 28. Support frame. Specific embodiments
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached Figures 1-6 drawings in the embodiments of the present utility model.
[0034] Please refer to Figures 1-6, in the embodiment of the present utility model, a high-efficiency automatic looping machine includes a main body 1 and a base 2 fixedly connected. Above the front of the main body 1, a mounting plate 3 is fixedly connected. On both sides of the surface of the mounting plate 3, a looping structure 4 and a guiding structure 5 are respectively movably arranged. On the outside of the looping structure 4, a limiting structure 6 is movably arranged. One end of the mounting plate 3 is fixedly connected with an outer connecting plate 7. The front end of the outer connecting plate 7 is movably connected with a first guiding roller 8. On one side of the top of the base 2, a support frame 28 is fixedly connected. Below the surface of the mounting plate 3, a second guiding roller 27 is movably connected. On one side of the top of the main body 1, an upper connecting plate 15 arranged in an "L" shape is fixedly connected. The outer end of the upper connecting plate 15 is simultaneously connected with the limiting structure 6. When the device is in use, when the user needs to wind the external film into a loop, the looping structure 4 first completes the operation of winding the film into a loop. Then, when it is necessary to introduce the looped and wound film into an external winding machine for use, the looped and wound film passes through the guiding structure 5 and the two guiding roller structures to complete the outward guiding operation. The overall device can simultaneously complete the looping and winding of the film and the guiding. The reel structure can be adjusted according to films of different width specifications, improving the application range of the overall device. And when it is necessary to guide and use the film, the looped film can be directly introduced into an external winding machine for use. The overall practical application is highly convenient and effectively improves the processing efficiency.
[0035] In the embodiment of the present utility model, the looping structure 4 and the guiding structure 5 are arranged adjacent to each other on both sides of the front of the mounting plate 3. Both the looping structure 4 and the guiding structure 5 include a fixed flange 9 and a reel 10 movably sleeved. It also includes an adjusting cylinder 12 movably sleeved on the reel 10. On the periphery of the surface of the adjusting cylinder 12, outer wing plates 14 are fixedly connected. Inside the adjusting cylinder 12, a telescopic rod 13 is embedded. On the front of the reel 10, a connecting cover plate 11 is fixedly connected. The fixed flange 9 is simultaneously fixedly connected to the surface of the mounting plate 3. The reel 10 movably penetrates through the surface of the mounting plate 3. And at the tail end position of the reel 10, a driving mechanism is connected in a matching manner. The driving mechanism is simultaneously located at the back of the mounting plate 3. The connecting cover plate 11 is arranged as a circular cover plate. At the central position of its surface, it is simultaneously fixedly connected to the telescopic rod 13. The telescopic rod 13 is set as an electric telescopic rod. A plurality of groups of outer wing plates 14 are arranged equidistantly in an arc shape along the surface of the adjusting cylinder 12. Through the fixed flange 9, the effect of installing and fixing the reel 10 and the mounting plate 3 is achieved. Through the movably sleeved reel 10 and adjusting cylinder 12, the effect of facilitating the adaptation and adjustment according to the width specification of the film is achieved. Through the telescopic rod 13, the effect of limiting and shielding the film outside the adjusting cylinder 12 is achieved. Through the connecting cover plate 11, the effect of facilitating the telescopic rod 13 to drive the adjusting cylinder 12 to adjust is achieved.
[0036] When the outer film is introduced into the coiling structure 4 through the limiting structure 6, the telescopic rod 13 is activated to push the adjusting cylinder 12 to adjust the inner and outer distances along the reel 10, so that the winding width of the reel 10 is consistent with the width specification of the film. At the same time, when the film is exported outward through the export structure 5, the winding width of the export structure 5 can also be adjusted.
[0037] The limiting structure 6 includes a partition plate 16 fixedly connected to the bottom of the upper connecting plate 15. The left and right ends of the partition plate 16 are respectively connected with an outer limiting component 18 and an introducing component 17. At the same time, the limiting structure 6 also includes an inner limiting component 19 movably connected to the bottom end of the partition plate 16. The introducing component 17 and the inner limiting component 19 are distributed vertically on the same side of the partition plate 16. The outer limiting component 18 includes an inclined outer limiting frame 20 and outer baffles 21 vertically arranged on both sides thereof. The introducing component 17 includes a fixing plate 22 and an adjusting arm 23 movably connected through a shaft body and a torsion spring sleeve, and an introducing roller 24 movably connected to the inner side of the adjusting arm 23. Two sets of the fixing plate 22 and the adjusting arm 23 are arranged on the longitudinal sides of the partition plate 16. The fixing plate 22 is fixedly connected to the surface of the partition plate 16. The outer limiting frame 20 and the outer baffles 21 are used to preliminarily limit and introduce the outer film. The movably arranged adjusting arm 23 is used to adaptively drive the introducing roller 24 to adjust the angle and tension according to the coiling degree of the film. The introducing roller 24 is used to press and tension the film wound on the coiling structure 4, which is beneficial to ensure the coiling of the film.
[0038] The inner limiting component 19 includes an inner limiting frame 25 movably connected to the bottom end of the partition plate 16 and an inner limiting panel 26 at the inner side position of the inner limiting frame 25. Two sets of the inner limiting frame 25 are inclined along the longitudinal sides of the bottom end of the partition plate 16. The inner limiting panel 26 is arranged as an inclined rectangular panel at the inner side position of the outer end of the inner limiting frame 25. The inner limiting frame 25 is also movably connected to the bottom end of the partition plate 16 through a shaft body and a torsion spring sleeve. The movably arranged inner limiting frame 25 is used to adaptively adjust the angle according to the coiling degree of the film. The inner limiting panel 26 is used to support and guide the film introduced into the coiling structure 4.
[0039] When the film is wound into a coil in the coiling structure 4, it first passes through the outer limit frame 20 for preliminary support and introduction. Then the film passes through the bottom of the partition plate 16 and is located on the inner limit frame 25 and the inner limit panel 26. The inner limit panel 26 supports and guides the introduced film segment. Then the user fixes the film end located outside the coiling structure 4 on the surface of the reel 10 in the coiling structure 4. As the coiling structure 4 rotates, the film is gradually wound into a coil. During the coiling process, the guiding roller 24 is in contact with the upper surface of the film at the same time, pressing it down for limit to ensure the contact between the film and the surface of the reel 10. As the thickness of the coiled film increases, the inner limit frame 25, the adjusting arm 23 and the guiding roller 24 are adjusted adaptively to maintain contact with the film.
[0040] The front end of the outer connecting plate 7 is provided with an "L"-shaped fold angle. The first guiding roller 8 is longitudinally arranged and movably connected to the inner side of the front end fold angle of the outer connecting plate 7. At the same time, the first guiding roller 8 is located at the lower right position of the guiding structure 5, achieving the effect of assisting the guiding structure 5 to guide the film through the first guiding roller 8.
[0041] The top end of the support frame 28 extends longitudinally close to the surface of the mounting plate 3, and a set of soft brush layers are additionally provided on the surface of the longitudinally extending position at the top end of the support frame 28. The second guiding roller 27 is longitudinally arranged and is located at the lower right position of the coiling structure 4, achieving the effect of assisting in guiding the film exported from the coiling structure 4 through the second guiding roller 27, and achieving the effect of cleaning the surface of the film passing through the second guiding roller 27 through the support frame 28 with a brush layer provided at the top end.
[0042] The film first completes coiling in the coiling structure 4. When the coiled film needs to be exported outward, the film end is exported along the surface of the reel 10 in the coiling structure 4, and is exported upward to the guiding structure 5 through the position between the second guiding roller 27 and the support frame 28. During this process, as the film is exported, the second guiding tube 27 plays a role in assisting the export of the film. At the same time, the brush layer at the top end of the support frame 28 cleans the dust and impurities on the surface of the film. Then the film exported to the guiding structure 5 is exported outward above the reel 10 in the guiding structure 5 and below the first guiding roller 8. The whole export process of the film is in a "W" shape.
[0043] In this device, both the coiling structure 4 and the guiding structure 5 are set as active driving structures.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered by the scope of the claims and the description of the present invention.
Claims
1. A high-efficiency automatic loop forming machine, characterized in that: The invention comprises a main body (1) and a base (2) which are fixedly connected. A mounting plate (3) is fixedly connected to the upper front of the main body (1). A looping structure (4) and an outlet structure (5) are movably arranged on both sides of the surface of the mounting plate (3). A limiting structure (6) is movably arranged on the outer side of the looping structure (4). An outer connecting plate (7) is fixedly connected to one end of the mounting plate (3). A first outlet roller (8) is movably connected to the front end of the outer connecting plate (7). A support frame (28) is fixedly connected to one side of the top of the base (2). A second outlet roller (27) is movably connected to the lower side of the surface of the mounting plate (3). An upper connecting plate (15) arranged in an "L" shape is fixedly connected to one side of the top of the main body (1). The outer end of the upper connecting plate (15) is simultaneously connected to the limiting structure (6).
2. A high-efficiency automatic loop forming machine according to claim 1, characterized in that: The loop forming structure (4) and the guide-out structure (5) are arranged adjacent to each other along the front sides of the mounting plate (3). The loop forming structure (4) and the guide-out structure (5) both include a fixed flange (9) and a reel (10) that are movably sleeved, and also include an adjustment cylinder (12) that is movably sleeved with the reel (10). The surface of the adjustment cylinder (12) is fixedly connected with an outer wing plate (14) on all sides, a telescopic rod (13) is embedded in the interior of the adjustment cylinder (12), and a connecting cover plate (11) is fixedly connected to the front of the reel (10).
3. A high-efficiency automatic loop forming machine according to claim 2, characterized in that: The fixing flange (9) is fixedly connected to the surface of the mounting plate (3), the reel (10) is movably arranged to penetrate the surface of the mounting plate (3), and the tail end of the reel (10) is matched with a driving mechanism, which is also located at the back of the mounting plate (3). The connecting cover plate (11) is arranged in a circular cover plate, and its surface center position is fixedly connected to the telescopic rod (13), and the telescopic rod (13) is arranged as an electric telescopic rod; A plurality of groups of outer wing plates (14) are arranged in an arc shape and at equal intervals along the surface of the regulating cylinder (12).
4. A high-efficiency automatic loop forming machine according to claim 1, characterized in that: The limiting structure (6) includes a partition (16) fixedly connected to the bottom of the upper connecting plate (15), and the left and right ends of the partition (16) are respectively connected to an outer limiting component (18) and an introduction component (17). At the same time, the limiting structure (6) also includes an inner limiting component (19) movably connected to the bottom of the partition (16), and the introduction component (17) and the inner limiting component (19) are located on the same side of the partition (16) and are distributed in upper and lower positions.
5. A high-efficiency automatic loop forming machine according to claim 4, characterized in that: The outer limit assembly (18) comprises an outer limit frame (20) arranged obliquely and outer baffles (21) arranged vertically on both sides thereof, and the introduction assembly (17) comprises a fixed plate (22) and an adjustment arm (23) movably connected through a shaft body and a torsion spring sleeve, and an introduction roller (24) movably connected to the inner side of the adjustment arm (23); Two sets of fixed plates (22) and adjustment arms (23) are matched and arranged on both sides of the partition (16) in the longitudinal direction, and the fixed plates (22) are attached to the surface of the partition (16) and fixedly connected.
6. A high-efficiency automatic loop forming machine according to claim 4, characterized in that: The inner limit assembly (19) comprises an inner limit frame (25) movably connected to the bottom end of the partition (16) and an inner limit panel (26) at the inner side of the inner limit frame (25), wherein the inner limit frame (25) is arranged in two groups in an inclined manner along both sides of the longitudinal direction of the bottom end of the partition (16), and the inner limit panel (26) is arranged in an inclined rectangular panel at the inner side of the outer end of the inner limit frame (25).
7. A high-efficiency automatic loop forming machine according to claim 6, characterized in that: The inner limit frame (25) is movably connected to the bottom end of the partition (16) via a shaft and a torsion spring sleeve.
8. The high-efficiency automatic loop forming machine according to claim 1, characterized in that: The front end of the outer connecting plate (7) is arranged in an "L"-shaped angle, and the first lead-out roller (8) is longitudinally arranged and movably connected to the inner side of the front end angle of the outer connecting plate (7), and the first lead-out roller (8) is located at the right lower position of the lead-out structure (5).
9. The high-efficiency automatic loop forming machine according to claim 1, characterized in that: The top end of the support frame (28) is longitudinally extended and arranged close to the surface of the mounting plate (3), and a group of soft brush bristle layers are also arranged on the surface of the longitudinally extended top end of the support frame (28). The second lead-out roller (27) is longitudinally arranged and located at the right lower position of the loop forming structure (4).