Charging pile cable take-up and pay-off auxiliary device

By designing the cable retraction and release auxiliary device of the charging pile, the automatic retraction and release of the cable is achieved by using rubber rollers and driving mechanisms, which solves the problem of easy damage, wear and distortion of the charging cable, extends the service life of the cable and improves the efficiency of reuse.

CN222907212UActive Publication Date: 2025-05-27ZHENGZHOU HANYUHANG TECH CO LTD
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Patent Information

Application Number
CN202422009339.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The charging cables of the charging pile are easily damaged and need to be dragged manually during use, causing the cable to wear and twist and wind due to untimely storage, which affects the service life and reuse.

Method used

设计了一种充电桩电缆收放辅助装置,包括上输送盒和下输送盒,利用第一包胶辊、第二包胶辊、第三包胶辊和第四包胶辊,通过驱动机构和传动机构,实现电缆的自动收放,减少摩擦力并防止扭曲和缠绕。

Benefits of technology

Through the automated cable retrieval mechanism, the wear and distortion of the cable is reduced, the service life of the cable is extended, and the reuse efficiency of charging cables is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222907212U_ABST
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Abstract

The utility model relates to the technical field of cable take-up and pay-off, in particular to a charging pile cable take-up and pay-off auxiliary device which comprises an upper conveying box and a lower conveying box. The middle of the upper conveying box is rotationally connected with a third rubber coating roller arranged in the horizontal direction, the two inner side end faces of the upper conveying box are rotationally connected with a plurality of fourth rubber coating rollers arranged in the vertical direction, and the upper conveying box above the first rubber coating roller and the second rubber coating roller is connected with a first pressing mechanism and a second pressing mechanism correspondingly. The first rubber covered roller is connected with a driving mechanism arranged in the lower conveying box, the first rubber covered roller is connected with the second rubber covered roller through a transmission mechanism, automatic winding and unwinding of the cable are achieved, damage caused by random placement of the cable is avoided, the service life of the cable is prolonged, and the service life of the cable is prolonged. Wide application prospects are realized in the technical field of cable take-up and pay-off.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable winding and unwinding, in particular to an auxiliary device for winding and unwinding a charging pile cable. Background Art

[0002] With the rapid development of the electric vehicle industry, charging equipment is an important guarantee in the electric vehicle industrial chain. Due to the distance limitation between the charging port of the electric vehicle and the charging pile, the charging pile often needs to be equipped with a relatively long charging cable. In the prior art, most of the charging cables of the charging pile are exposed to the outside, which is easy to be damaged. And during use, the charging cable often needs to be manually dragged, which not only easily causes wear on the outer wall of the charging cable, but also easily causes abnormal twisting and winding of the charging cable due to the untimely and inaccurate storage of the charging cable after use, thus having an adverse impact on the service life of the charging cable and the reuse of the charging cable. Therefore, a device to solve the above problems is needed. Content of the Utility Model

[0003] In order to solve the problems in the prior art that most of the charging cables of the charging pile are exposed to the outside, which is easy to be damaged, and during use, the charging cable often needs to be manually dragged, which not only easily causes wear on the outer wall of the charging cable, but also easily causes abnormal twisting and winding of the charging cable due to the untimely and inaccurate storage of the charging cable after use, thus having an adverse impact on the service life of the charging cable and the reuse of the charging cable, an auxiliary device for winding and unwinding a charging pile cable is invented.

[0004] The technical solution of the utility model is as follows: it includes an upper conveying box and a lower conveying box. Among them, both ends of the upper conveying box are respectively rotatably connected with a first rubber-coated roller and a second rubber-coated roller arranged horizontally, the middle part of the upper conveying box is rotatably connected with a third rubber-coated roller arranged horizontally, and both inner side end faces of the upper conveying box are rotatably connected with a plurality of fourth rubber-coated rollers arranged vertically. A first pressing mechanism and a second pressing mechanism are respectively connected to the upper conveying box above the first rubber-coated roller and the second rubber-coated roller, forming a structure in which the cable can move along with the rotation of the first rubber-coated roller and the second rubber-coated roller. The first rubber-coated roller is connected with a driving mechanism arranged in the lower conveying box, and the first rubber-coated roller and the second rubber-coated roller are connected through a transmission mechanism, forming a structure in which the driving mechanism drives the first rubber-coated roller to rotate, and the first rubber-coated roller drives the second rubber-coated roller to rotate through the transmission mechanism.

[0005] Preferably, the first rubber-coated roller or the second rubber-coated roller or the third rubber-coated roller or the fourth rubber-coated roller is composed of a rotating roller and a rubber sleeve, and the rubber sleeve wraps the outer end face of the rotating roller.

[0006] Preferably, the first pressing mechanism or the second pressing mechanism includes a press wheel mounting seat, a guide plunger, a plunger spring, a plunger limit plate and a plurality of press wheel rubber-covered rollers. An adjustment hole is formed in the side wall of the upper conveying box. Mounting bolts are threadedly connected to both end faces of the press wheel mounting seat, and the mounting bolts are slidably connected in the adjustment hole. A plurality of guide holes are formed in the press wheel mounting seat, the guide plunger is arranged in the guide hole, the plunger spring is sleeved outside the guide plunger in the guide hole, the guide plunger is connected to the inside of the upper conveying box through a fixing bolt, the plunger limit plate is connected to the press wheel mounting seat, and the guide plunger penetrates through the plunger limit plate. The press wheel rubber-covered rollers are rotatably connected to the press wheel mounting seat.

[0007] Preferably, a limit protrusion extends in the middle of the guide plunger, and the plunger limit plate and the plunger spring are respectively located at both ends of the limit protrusion.

[0008] Preferably, the driving mechanism includes a DC motor, a reducer, a first synchronous belt pulley, a second synchronous belt pulley and a first synchronous belt. The DC motor and the reducer are connected inside the lower conveying box, the output shaft of the DC motor is connected to the input port of the reducer, the first synchronous belt pulley is connected to the output port of the reducer through a rotating shaft, the first synchronous belt pulley and the second synchronous belt pulley are connected through the first synchronous belt, and the second synchronous belt pulley is connected to the first rubber-covered roller.

[0009] Preferably, the transmission mechanism includes a third synchronous belt pulley, a fourth synchronous belt pulley and a second synchronous belt. The third synchronous belt pulley is connected to the first rubber-covered roller, the fourth synchronous belt pulley is connected to the second rubber-covered roller, and the third synchronous belt pulley and the fourth synchronous belt pulley are connected through the second synchronous belt.

[0010] Adopting the technical solution of the present invention can achieve the following beneficial effects: (1) Through the first rubber-covered roller, the second rubber-covered roller, the third rubber-covered roller and the fourth rubber-covered roller, the cable is limited when passing through the upper conveying box, and at the same time, the friction between the cable and the upper conveying box is reduced; (2) Through the first pressing mechanism and the second pressing mechanism, the cable abuts against the first rubber-covered roller and the second rubber-covered roller at both ends of the upper conveying box, and then the first rubber-covered roller and the second rubber-covered roller rotate to drive the cable to move in the upper conveying box; (3) Through the driving mechanism and the transmission mechanism, it is convenient to provide power for the rotation of the first rubber-covered roller and the second rubber-covered roller. The technical solution of the present invention has a wide application prospect in the technical field of cable winding and unwinding. Description of the Drawings

[0011] Figure 1 is a three-dimensional view of the cable winding and unwinding auxiliary device for the charging pile of the present invention Figure 1 .

[0012] Figure 2 is a three-dimensional view of the cable winding and unwinding auxiliary device for the charging pile of the present inventionFigure 2 。

[0013] Figure 3 This is a cross-sectional view of the cable winding and unwinding auxiliary device for the charging pile of the present utility model.

[0014] Figure 4 is Figure 3 the enlarged view of area A in

[0015] Among them, 1. upper conveying box, 2. lower conveying box, 3. first rubber-coated roller, 4. second rubber-coated roller, 5. fourth rubber-coated roller, 6. third rubber-coated roller, 7. second synchronous pulley, 8. first synchronous pulley, 9. first synchronous belt, 10. DC motor, 11. speed reducer, 12. third synchronous pulley, 13. fourth synchronous pulley, 14. second synchronous belt, 15. first pressing mechanism, 16. second pressing mechanism, 17. press wheel mounting seat, 18. adjustment hole, 19. mounting bolt, 20. guiding hole, 21. guiding plunger, 22. plunger spring, 23. fixing bolt, 24. plunger limiting plate, 25. press wheel rubber-coated roller, 26. limiting protrusion. Specific embodiments

[0016] The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present utility model. In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.

[0017] In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0018] Such as Figures 1-4The shown auxiliary device for winding and unwinding a charging pile cable includes an upper conveying box 1 and a lower conveying box 2. The upper conveying box 1 and the lower conveying box 2 are detachably and fixedly connected by bolts, so that other components of the entire auxiliary device are connected and isolated and protected through the upper conveying box 1 and the lower conveying box 2. A first rubber-coated roller 3 and a second rubber-coated roller 4 horizontally arranged are respectively rotatably connected to both ends of the upper conveying box 1 through bearings, so that the first rubber-coated roller 3 and the second rubber-coated roller 4 are connected to the upper conveying box 1, and it does not affect the rotation of the first rubber-coated roller 3 and the second rubber-coated roller 4 relative to the upper conveying box 1. At the same time, the first rubber-coated roller 3 and the second rubber-coated roller 4 are used to support the cable and reduce the friction when the cable passes through the upper conveying box 1. A third rubber-coated roller 6 horizontally arranged is rotatably connected to the middle of the upper conveying box 1 through a bearing, so that the third rubber-coated roller 6 is connected to the upper conveying box 1, and it does not affect the rotation of the third rubber-coated roller 6 relative to the upper conveying box 1. At the same time, it cooperates with the first rubber-coated roller 3 and the second rubber-coated roller 4 to support the cable and reduce the friction when the cable passes through the upper conveying box 1. A plurality of fourth rubber-coated rollers 5 vertically arranged are rotatably connected to the inner side end faces of both sides of the upper conveying box 1 through bearings, so that the fourth rubber-coated rollers 5 are connected to the upper conveying box 1, and it does not affect the rotation of the fourth rubber-coated rollers 5 relative to the upper conveying box 1. At the same time, it limits the passage of the cable through the upper conveying box 1 and reduces the friction when the cable passes through the upper conveying box 1.

[0019] As Figures 1-4 For the shown auxiliary device for winding and unwinding a charging pile cable, the first rubber-coated roller 3 or the second rubber-coated roller 4 or the third rubber-coated roller 6 or the fourth rubber-coated roller 5 is composed of a rotating roller and a rubber sleeve. The rubber sleeve wraps the outer end face of the rotating roller, so that the elasticity of the rubber sleeve is used to reduce the damage to the cable.

[0020] As Figures 1-4 For the shown auxiliary device for winding and unwinding a charging pile cable, a first pressing mechanism 15 and a second pressing mechanism 16 are respectively connected to the upper conveying box 1 above the first rubber-coated roller 3 and the second rubber-coated roller 4, forming a structure in which the cable can move as the first rubber-coated roller 3 and the second rubber-coated roller 4 rotate. So that the first pressing mechanism 15 and the second pressing mechanism 16 apply pressure to the cable passing through the upper conveying box 1, and further enable the cable to be in close contact with the first rubber-coated roller 3 and the second rubber-coated roller 4, thereby realizing the rotation of the first rubber-coated roller 3 and the second rubber-coated roller 4 to drive the cable to move, and further realizing the winding and unwinding of the cable.

[0021] As Figures 1-4The charging pile cable retracting and releasing assisting device shown includes a first pressing mechanism 15 or a second pressing mechanism 16 which comprises a press wheel mounting seat 17, a guiding plunger 21, a plunger spring 22, a plunger limiting plate 24 and a plurality of press wheel rubber-covered rollers 25. Adjusting holes 18 are formed in the side wall of the upper conveying box 1. Mounting bolts 19 are threadedly connected to both end faces of the press wheel mounting seat 17. The mounting bolts 19 are slidably connected in the adjusting holes 18, so that the press wheel mounting seat 17 is connected to the upper conveying box 1 through the mounting bolts 19 and the adjusting holes 18, and the press wheel mounting seat 17 can move reversely along the length of the adjusting holes 18, thereby adjusting the distances between the first pressing mechanism 15 and the first rubber-covered roller 3, and between the second pressing mechanism 16 and the second rubber-covered roller 4. The press wheel rubber-covered rollers 25 are rotatably connected to the press wheel mounting seat 17 through bearings, so that the press wheel rubber-covered rollers 25 are connected to the press wheel mounting seat 17, and it is not necessary for the press wheel rubber-covered rollers 25 to rotate relative to the press wheel mounting seat 17. At the same time, the press wheel rubber-covered rollers 25 are used to contact the cable, reducing the damage to the cable and the friction between the cable and the press wheel mounting seat 17. A plurality of guiding holes 20 are formed in the press wheel mounting seat 17. The guiding plunger 21 is arranged in the guiding holes 20, and both ends of the guiding plunger 21 are outside the guiding holes 20, so that the moving direction of the press wheel mounting seat 17 is limited through the guiding holes 20 and the guiding plunger 21, and the press wheel mounting seat 17 can only move along the length direction of the adjusting holes 18. The plunger spring 22 is sleeved outside the guiding plunger 21 in the guiding holes 20, so that the plunger spring 22 provides an elastic force for the press wheel mounting seat 17, and the press wheel mounting seat 17 is always close to the first rubber-covered roller 3 or the second rubber-covered roller 4 under the action of only the elastic force of the plunger spring 22. Furthermore, the elastic force of the plunger spring 22 provides a thrust for the cable, so that the cable is always in close contact with the first rubber-covered roller 3 and the second rubber-covered roller 4. The guiding plunger 21 is connected to the inside of the upper conveying box 1 through a fixing bolt 23, so that the guiding plunger 21 is connected to the upper conveying box 1, and thus the press wheel mounting seat 17 can move relative to the guiding plunger 21 and the upper conveying box 1. The plunger limiting plate 24 is detachably and fixedly connected to the press wheel mounting seat 17 through bolts, and the guiding plunger 21 passes through the plunger limiting plate 24, so that the guiding plunger 21 is limited by the plunger limiting plate 24. A limiting protrusion 26 extends in the middle of the guiding plunger 21. The plunger limiting plate 24 and the plunger spring 22 are respectively located at both ends of the limiting protrusion 26, so that the plunger spring 22 is limited by the limiting protrusion 26 to prevent the plunger spring 22 from disengaging from the guiding holes 20. In addition, the plunger limiting plate 24 can limit the guiding plunger 21 through the limiting protrusion 26, thereby limiting the moving distance of the press wheel mounting seat 17.

[0022] As Figures 1-4The shown auxiliary device for winding and unwinding the charging pile cable. The first rubber-coated roller 3 is connected to a driving mechanism arranged in the lower conveying box 2, so that the first rubber-coated roller 3 is driven to rotate by the driving mechanism, and then the cable is driven to move, realizing the winding and unwinding of the cable. The driving mechanism includes a DC motor 10, a reducer 11, a first synchronous pulley 8, a second synchronous pulley 7 and a first synchronous belt 9. The DC motor 10 and the reducer 11 are detachably and fixedly connected in the lower conveying box 2 by bolts, so that the DC motor 10 and the reducer 11 are connected to the lower conveying box 2 together. The DC motor 10 is a forward and reverse bidirectional motor, so that the DC motor 10 can rotate clockwise or counterclockwise, and thus it is convenient to realize the winding and unwinding of the cable. The output shaft of the DC motor 10 is connected to the input port of the reducer 11, so that when the DC motor 10 is powered on and works, its output shaft rotates, and then the rotational force is transmitted to the reducer 11. The first synchronous pulley 8 is connected to the output port of the reducer 11 through a rotating shaft, so that the rotational force of the conveyor reducer 11 is transmitted to the first synchronous pulley 8 through the rotating shaft, realizing the rotation of the first synchronous pulley 8. The first synchronous pulley 8 and the second synchronous pulley 7 are connected by a first synchronous belt 9, so that the rotation of the first synchronous pulley 8 drives the second synchronous pulley 7 to rotate through the first synchronous belt 9. The second synchronous pulley 7 is connected to the rotating shaft of the first rubber-coated roller 3 by bolts detachably or through a non-circular rotating shaft and a plug hole, so that the rotation of the second synchronous pulley 7 drives the first rubber-coated roller 3 to rotate.

[0023] As Figures 1-4 For the shown auxiliary device for winding and unwinding the charging pile cable, the first rubber-coated roller 3 and the second rubber-coated roller 4 are connected by a transmission mechanism, forming a structure in which the first rubber-coated roller 3 is driven to rotate by the driving mechanism, and the first rubber-coated roller 3 drives the second rubber-coated roller 4 to rotate through the transmission mechanism, so that the first rubber-coated roller 3 rotates to drive the second rubber-coated roller 4 to rotate in the same direction through the transmission mechanism, and thus it is convenient for the cable to move in the upper conveying box 1, realizing the winding and unwinding of the cable. The transmission mechanism includes a third synchronous pulley 12, a fourth synchronous pulley 13 and a second synchronous belt 14. The third synchronous pulley 12 is connected to the rotating shaft of the first rubber-coated roller 3 by bolts detachably or through a non-circular rotating shaft and a plug hole, so that the third synchronous pulley 12 and the first rubber-coated roller 3 are connected together, realizing simultaneous rotation. The fourth synchronous pulley 13 is connected to the rotating shaft of the second rubber-coated roller 4 by bolts detachably or through a non-circular rotating shaft and a plug hole, so that the fourth synchronous pulley 13 and the second rubber-coated roller 4 are connected together, realizing simultaneous rotation. The third synchronous pulley 12 and the fourth synchronous pulley 13 are connected by a second synchronous belt 14, so that the rotation of the first rubber-coated roller 3 drives the third synchronous pulley 12 to rotate, the third synchronous pulley 12 drives the fourth synchronous pulley 13 to rotate through the second synchronous belt 14, and the fourth synchronous pulley 13 drives the second rubber-coated roller 4 to rotate, thereby realizing the simultaneous rotation of the first rubber-coated roller 3 and the second rubber-coated roller 4 in the same direction.

[0024] In the above embodiments, the device components involved are all conventional device components unless otherwise specified. The structural settings, working methods, or control methods involved are all conventional settings, working methods, or control methods in this field unless otherwise specified.

[0025] The above-described embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several variations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.

Claims

1. A charging pile cable retracting and releasing auxiliary device, comprising an upper conveying box (1) and a lower conveying box (2), characterized in that: The two ends of the upper conveying box (1) are rotatably connected to a first rubber-coated roller (3) and a second rubber-coated roller (4) arranged in a horizontal direction, respectively; the middle of the upper conveying box (1) is rotatably connected to a third rubber-coated roller (6) arranged in a horizontal direction; the two inner end surfaces of the upper conveying box (1) are rotatably connected to a plurality of fourth rubber-coated rollers (5) arranged in a vertical direction; the upper conveying box (1) above the first rubber-coated roller (3) and the second rubber-coated roller (4) are respectively connected to a first clamping mechanism (15) and a second clamping mechanism (16), forming a structure in which the cable can move with the rotation of the first rubber-coated roller (3) and the second rubber-coated roller (4); the first rubber-coated roller (3) is connected to a driving mechanism arranged in the lower conveying box (2); the first rubber-coated roller (3) and the second rubber-coated roller (4) are connected via a transmission mechanism, forming a structure in which the first rubber-coated roller (3) is driven to rotate by the driving mechanism, and the first rubber-coated roller (3) drives the second rubber-coated roller (4) to rotate via the transmission mechanism.

2. The charging pile cable retracting auxiliary device according to claim 1, characterized in that: The first rubber-coated roller (3) or the second rubber-coated roller (4) or the third rubber-coated roller (6) or the fourth rubber-coated roller (5) comprises a rotating roller and a rubber sleeve, wherein the rubber sleeve is wrapped around the outer end surface of the rotating roller.

3. The charging pile cable retracting auxiliary device according to claim 1, characterized in that: The first clamping mechanism (15) or the second clamping mechanism (16) comprises a pressure wheel mounting seat (17), a guide plunger (21), a plunger spring (22), a plunger limit plate (24) and a plurality of pressure wheel rubber-coated rollers (25); an adjustment hole (18) is provided on the side wall of the upper conveying box (1); both side end surfaces of the pressure wheel mounting seat (17) are threadedly connected with mounting bolts (19); the mounting bolts (19) are slidably connected in the adjustment hole (18); and the pressure wheel mounting seat (17) is provided with a plurality of The guide hole (20) is provided in the guide hole (20), the plunger spring (22) is sleeved on the guide plunger (21) in the guide hole (20), the guide plunger (21) is connected to the upper conveying box (1) through a fixing bolt (23), the plunger limit plate (24) is connected to the pressure wheel mounting seat (17), and the guide plunger (21) passes through the plunger limit plate (24), and the pressure wheel rubber-coated roller (25) is rotatably connected to the pressure wheel mounting seat (17).

4. The charging pile cable retracting auxiliary device according to claim 3, characterized in that: A limiting protrusion (26) extends from the middle of the guide plunger (21), and the plunger limiting plate (24) and the plunger spring (22) are respectively located at two ends of the limiting protrusion (26).

5. The charging pile cable retracting auxiliary device according to claim 1, characterized in that: The driving mechanism comprises a DC motor (10), a reducer (11), a first synchronous pulley (8), a second synchronous pulley (7) and a first synchronous belt (9); the DC motor (10) and the reducer (11) are connected in the lower conveying box (2); the output shaft of the DC motor (10) is connected to the input port of the reducer (11); the first synchronous pulley (8) is connected to the output port of the reducer (11) via a rotating shaft; the first synchronous pulley (8) and the second synchronous pulley (7) are connected via a first synchronous belt (9); and the second synchronous pulley (7) is connected to the first rubber-coated roller (3).

6. The charging pile cable retracting auxiliary device according to claim 1, characterized in that: The transmission mechanism comprises a third synchronous pulley (12), a fourth synchronous pulley (13) and a second synchronous belt (14); the third synchronous pulley (12) is connected to the first rubber-coated roller (3); the fourth synchronous pulley (13) is connected to the second rubber-coated roller (4); and the third synchronous pulley (12) and the fourth synchronous pulley (13) are connected via the second synchronous belt (14).