Fertilizer uniform coating equipment
By designing a fertilizer uniform coating equipment including a liquid spray chamber and multiple feed channels, the problems of uneven coating and long production time in the prior art are solved, and uniform coating and production efficiency of fertilizer are improved.
Patent Information
- Application Number
- CN202421893477.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-06
AI Technical Summary
In the prior art, during the spraying process of the fertilizer coating equipment, the coating sprayed on the fertilizer is uneven, and it takes a long time to roll the drum to increase the uniformity of the membrane liquid, resulting in a long production time and the fertilizer is easily damaged and more slag material is produced.
A fertilizer uniform coating equipment is designed, including a liquid spraying part and a discharge part. The liquid spraying part has a liquid spraying chamber that communicates with the feed port. Atomizing spray heads are installed on both sides. The discharge part has a uniformly spaced feeding channel to ensure that the fertilizer falls evenly under the multi-sided spraying liquid, and improve the utilization rate and coating area of the envelope liquid.
By spraying liquid coating evenly in advance, the subsequent drum rotation time is reduced, the fertilizer coating area and the utilization rate of the coating liquid are improved, the fertilizer crushing probability is reduced, and production efficiency is improved.
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Figure CN222907797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer processing, and more specifically to a fertilizer uniform coating device. Background Art
[0002] Fertilizer coating is a technology used to improve fertilizer performance by coating a thin film on the surface of fertilizer particles to control the release rate of nutrients, extend the effective period of fertilizers, and reduce nutrient losses. Coated fertilizers can not only improve fertilizer utilization, but also reduce environmental impact.
[0003] The coating equipment in the prior art includes a drum, a liquid infusion pipe arranged along the axial direction of the drum is installed inside the drum, an atomizing nozzle is installed on the liquid infusion pipe, the coating liquid is sprayed into the drum through the atomizing nozzle, and the fertilizer is rolled by the drum for coating. Through this liquid spraying process, the coating sprayed on the fertilizer is not uniform, and the uniformity of the coating liquid needs to be increased by rolling the drum for a long time, resulting in a long production time, and the long-term rolling is easy to damage the fertilizer and produce more slag. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a coating device that can spray liquid and coat fertilizer uniformly in advance and reduce the subsequent drum rotation time.
[0005] In order to solve the above problems, the utility model adopts the following technical solutions: A fertilizer uniform coating device, comprising a sleeve and a roller rotatably mounted on the sleeve, wherein a feed port connected to the inside of the roller is provided on the top of the roller, and further comprising:
[0006] The liquid spraying part is installed on the top of the sleeve, and has a liquid spraying cavity connected with the feed port, and atomizing nozzles are installed on the inner walls of both sides of the liquid spraying cavity, and the atomizing nozzles are connected to the liquid inlet pipe;
[0007] A discharge part, mounted on the top of the liquid spraying part, having a plurality of feed channels evenly spaced and laterally distributed, wherein the feed channels are connected to the liquid spraying chamber;
[0008] The feed hopper is installed on the top of the discharge part and is used to guide the fertilizer into the feed channel.
[0009] Preferably, the liquid spraying part further comprises a box body, the liquid spraying chamber is located inside the box body, and the liquid inlet pipes are installed on both sides of the box body.
[0010] Preferably, a plurality of atomizing nozzles are arranged laterally along the inner wall of the liquid spray chamber.
[0011] Preferably, the atomizing nozzles on both sides of the liquid spray chamber are arranged opposite to each other or staggered up and down.
[0012] Preferably, a material guide pipe is installed inside the sleeve, one end of which is connected to the feed port and the other end of which points to the drum.
[0013] Preferably, the liquid inlet pipe is connected to an oil tank and a pump body.
[0014] Preferably, the discharge portion further comprises a discharge pipe, and the feed channel is formed by a plurality of partitions installed at intervals inside the discharge pipe.
[0015] Preferably, the width of the feed channel is smaller than the width of the liquid spraying chamber, and is located at the top center of the liquid spraying chamber.
[0016] Preferably, the vertical cross-section of the feed hopper is an inverted trapezoidal structure.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] The fertilizer passes through the spray chamber, and the atomizing nozzles on both sides spray the fertilizer in an atomized manner, ensuring that the fertilizer is sprayed with the coating liquid on multiple sides, increasing the fertilizer coating area, and thus reducing the subsequent rolling time of the fertilizer by the roller; and because the spray chamber is a surrounding structure, the coating liquid can only diffuse in the spray chamber, and the diffused coating liquid can only attach to the fertilizer, thereby improving the utilization rate of the coating liquid; the setting of multiple feeding channels can limit the concentrated falling of the fertilizer, so that the fertilizer falls evenly in the horizontal direction, and improves the uniformity of the fertilizer receiving the coating liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model;
[0021] Figure 3 It is a partial cross-sectional view of the utility model;
[0022] Figure 4 It is a cross-sectional view of the discharge part and the liquid spraying part of the utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Sleeve head; 2. Roller; 3. Liquid spraying part; 31. Liquid spraying chamber; 32. Box body; 33. Atomizing nozzle; 34. Liquid inlet pipe; 4. Discharge part; 41. Feed channel; 42. Discharge pipe; 43. Partition; 5. Feed hopper; 6. Material guide pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] refer to Figure 1-4 , a fertilizer uniform coating equipment, including a sleeve 1 and a roller 2 rotatably mounted on the sleeve 1, the top of the roller 2 is provided with a feed port 11 connected to the inside of the roller 2, and also includes: a spray part 3, mounted on the top of the sleeve 1, having a spray cavity 31 connected to the feed port 11, atomizing nozzles 33 are mounted on the inner walls on both sides of the spray cavity 31, and the atomizing nozzle 33 is connected to a liquid inlet pipe 34; a discharge part 4, mounted on the top of the spray part 3, having a plurality of feed channels 41 uniformly spaced and laterally distributed, the feed channels 41 are connected to the spray cavity 31; a feed hopper 5, mounted on the top of the discharge part 4, for introducing fertilizer into the feed channel 41.
[0027] It can be understood that the drum 2 is a component for rolling the fertilizer, and gears can be installed here and cooperate with motors to realize the rotation of the drum 2. The spray chamber 31 is a space that is enclosed on all sides except the upper and lower ends. For example, it can be a cube or a sphere, etc., but it is not limited to this. Here, a rectangular spray chamber 31 is preferred. Multiple feed channels 41 are components for uniformly guiding the fertilizer, for example, they can be arranged in a straight line or in an S shape, etc., but it is not limited to this. The feed hopper 5 receives or stores the fertilizer. For example, it can be an inverted trapezoidal structure or a conical funnel structure, etc., but it is not limited to this. It should be noted that the liquid inlet pipe 34 needs to be connected to the oil tank and the pump body, and the pump body is used as a power to draw the coating liquid from the oil tank and spray it out from the atomizing nozzle 33.
[0028] With such arrangement, the fertilizer enters the discharge part 4 from the feed hopper 5, and is separated and discharged through a plurality of feed channels 41. The fertilizer vertically falls into the spray chamber 31 like a waterfall, and then the coating liquid is atomized and sprayed on the fertilizer through the atomizing nozzles 33 on both sides, and the fertilizer finally falls into the drum 2. In this way, the uniformity of the fertilizer coating is improved in the early stage, and the rolling time of the drum 2 is reduced in the later stage, which improves the production efficiency and reduces the probability of the fertilizer being broken due to rolling.
[0029] In some embodiments, reference Figure 3, the liquid spraying part 3 also includes a box body 32, the liquid spraying chamber 31 is located inside the box body 32, and the liquid inlet pipe 34 is installed on both sides of the box body 32. Further, a plurality of atomizing nozzles 33 are arranged horizontally along the inner wall of the liquid spraying chamber 31. Further, the atomizing nozzles 33 on both sides of the liquid spraying chamber 31 are arranged relatively or staggered up and down. It can be understood that the box body 32 is the main structure of the liquid spraying chamber 31. The lateral arrangement of the plurality of atomizing nozzles 33 is consistent with the lateral arrangement direction of the feed channel 41, which ensures that the range of the coating liquid spraying can cover all the fertilizers falling from the feed channel 41. Of course, the atomizing nozzle 33 can also adopt a single nozzle with lateral coverage to all fertilizers.
[0030] In some embodiments, in order to smoothly introduce the fertilizer into the drum 2 , a material guide pipe 6 is installed inside the sleeve 1 , with one end connected to the feed port 11 and the other end pointing to the drum 2 .
[0031] In some embodiments, reference Figure 3-4 , the discharge part 4 also includes a discharge pipe 42, and the feed channel 41 is formed by a plurality of partitions 43 installed at intervals inside the discharge pipe 42. Of course, it can also be directly assembled by multiple conduits. Furthermore, the width of the feed channel 41 is smaller than the width of the spray chamber 31, and is located at the top center of the spray chamber 31. Here, the width of the feed channel 41 is reduced to limit the thickness formed when the fertilizer falls. In this way, the atomized coating liquid can better penetrate the fertilizer layer to prevent the fertilizer in the middle from not receiving the coating liquid.
[0032] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A fertilizer uniform coating device, comprising a sleeve (1) and a roller (2) rotatably mounted on the sleeve (1), characterized in that: The top of the drum (2) is provided with a feed port (11) connected to the interior of the drum (2), and further comprises: A liquid spraying part (3) is installed on the top of the sleeve (1), and has a liquid spraying chamber (31) connected to the feed port (11). Atomizing nozzles (33) are installed on the inner walls of both sides of the liquid spraying chamber (31), and the atomizing nozzles (33) are connected to a liquid inlet pipe (34); A discharge portion (4) is installed on the top of the liquid spraying portion (3), and has a plurality of feed channels (41) uniformly spaced and laterally distributed, wherein the feed channels (41) are connected to the liquid spraying chamber (31); A feed hopper (5) is installed on the top of the discharge portion (4) and is used to introduce fertilizer into the feed channel (41).
2. A fertilizer uniform coating device according to claim 1, characterized in that: The liquid spraying part (3) further comprises a box body (32), the liquid spraying chamber (31) is located inside the box body (32), and the liquid inlet pipe (34) is installed on both sides of the box body (32).
3. The fertilizer uniform coating device according to claim 1, characterized in that: A plurality of atomizing nozzles (33) are arranged transversely along the inner wall of the liquid spraying chamber (31).
4. The fertilizer uniform coating device according to claim 1, characterized in that: The atomizing nozzles (33) on both sides of the liquid spraying chamber (31) are arranged opposite to each other or staggered up and down.
5. The fertilizer uniform coating device according to claim 1, characterized in that: The sleeve (1) is internally provided with a material guide pipe (6) having one end connected to the material feed port (11) and the other end pointing to the drum (2).
6. The fertilizer uniform coating device according to claim 1, characterized in that: The liquid inlet pipe (34) is connected to the oil tank and the pump body.
7. The fertilizer uniform coating device according to claim 1, characterized in that: The discharge portion (4) further comprises a discharge pipe (42), and the feed channel (41) is formed by a plurality of partitions (43) installed at intervals inside the discharge pipe (42).
8. The fertilizer uniform coating device according to claim 1, characterized in that: The width of the feed channel (41) is smaller than the width of the liquid spraying chamber (31), and is located at the top center of the liquid spraying chamber (31).
9. The fertilizer uniform coating device according to claim 1, characterized in that: The vertical cross section of the feed hopper (5) is in an inverted trapezoidal structure.