Malt crushing device

By adjusting the lower end opening of the rotating plate using a moving assembly in the malt crushing device, the problem of uneven malt crushing in the prior art is solved, and uniform malt crushing and efficient malt processing are achieved.

CN222907843UActive Publication Date: 2025-05-27SHAANXI LUOSHUI VALLEY CRAFT WINERY CO LTD
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Patent Information

Application Number
CN202421782784.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

During the crushing process of existing beer malt wet crushers, the malt flows into the crushing wheel unevenly, resulting in poor crushing effect of some malts.

Method used

A malt crushing device is designed, by moving components to drive the lower ends of the rotating plates to be close to or away from each other, adjust the size of the lower end opening of the cavity, control the inflow rate and amount of malt, and ensure that the crushing roller can evenly crush the malt.

Benefits of technology

By adjusting the size of the lower end opening of the cavity, the slow and even flow of malt inflow is achieved, the problem of uneven crushing is avoided, and the efficiency and quality of malt crushing is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of malt smashing, and discloses a malt smashing device which comprises a box body, a cavity with an upward opening is formed in the box body, a smashing assembly is arranged in the middle of the cavity, a box body is arranged at the opening of the cavity, and a cavity with two open ends is formed in the box body. The opposite side walls of the box body are provided with notches with downward openings and communicating with the cavity, the bottom walls of the notches are provided with mounting plates, the lower ends of the mounting plates are provided with rotating plates, the upper ends of the rotating plates are hinged to the mounting plates, and the opposite side walls of the box body are provided with moving assemblies. By means of the structure, the lower ends of the rotating plates are driven to be close to each other through the moving assembly, so that the opening in the lower end of the cavity becomes small, at the moment, a small amount of malt in the cavity slowly flows into the cavity, the breaking rollers can better smash the malt, and therefore the situation that a large amount of malt flows into the cavity at the same time is avoided; therefore, the crushing roller is not uniform enough to crush part of malt.
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Description

Technical Field

[0001] The utility model relates to the technical field of malt crushing, and specifically, to a malt crushing device. Background Art

[0002] Beer is an alcoholic beverage brewed from wheat malt and barley malt as the main raw materials, added with hops, through liquid gelatinization and saccharification, and then through liquid fermentation. During the processing of beer, the malt needs to be crushed.

[0003] For example, a wet beer malt crusher in the patent with the publication number CN215209307U. Although this wet beer malt crusher is provided with a rapid crushing device for beer malt and a cleaning device at the bottom, so as to clean the powder adhered to the crushing wheel after crushing, thus avoiding waste; however, when this wet beer malt crusher is actually used, it is necessary to first drive the first roller and the second roller to rotate, and then pour the malt into the hopper. A large amount of malt in the hopper will flow into the box body, and a large amount of malt in the box body will pass through between the first roller and the second roller for grinding and crushing at the same time, which easily causes uneven crushing of some malt by the first roller and the second roller, resulting in a poor crushing effect of some malt. Therefore, it needs to be improved. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a malt crushing device to solve the problems put forward in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A malt crushing device includes a box body. There is a cavity with an upward opening inside the box body. A crushing component for crushing malt is arranged in the middle of the cavity. A box body is arranged at the opening of the cavity. There is a cavity with both ends open inside the box body. Through slots communicating with the cavity and opening downward are respectively arranged on the opposite side walls of the box body. Mounting plates are respectively arranged on the bottom walls of the through slots. Rotating plates are respectively arranged at the lower ends of the mounting plates. The upper ends of the rotating plates are respectively hinged to the mounting plates. Moving components are respectively arranged on the opposite side walls of the box body. The moving components are used to drive the lower ends of the two rotating plates to approach or move away from each other, so as to adjust the size of the lower opening of the cavity.

[0007] Preferably, through slots opposite to each other and penetrating the box body are respectively arranged on the opposite side walls of the cavity. The through slots are arranged along their length directions. Movable plates opposite to each other and movable are arranged inside the cavity. The movable plates respectively abut against the corresponding rotating plates. Connecting plates with one end penetrating the corresponding through slots and extending out of the box body are respectively arranged at both ends of the movable plates. Connecting seats are respectively arranged at the extending ends of the connecting plates. Fixed seats are respectively arranged on the opposite outer side walls of the box body and close to the upper and lower ends.

[0008] The moving assembly includes a screw rod arranged between two relatively fixed seats, the screw rod can be rotatably arranged, a lifting block is provided on a threaded sleeve of the screw rod, hinged seats are arranged on the opposite side walls of the lifting block, a hinged rod is hingedly provided between the hinged seat and the corresponding connecting seat, the screw rod rotates to drive the lifting block to lift and lower, and drives the hinged rods on both sides to pull the two moving plates closer to or away from each other, so that the lower ends of the two rotating plates are closer to or away from each other, and driving parts are provided on the opposite side walls of the box body, and the driving parts are used to drive the corresponding screw rods to rotate.

[0009] Preferably, a gear is provided at the upper end of the screw rod;

[0010] The driving member includes movable racks arranged on opposite side walls of the box body, the racks are respectively meshed with corresponding gears, the two racks move to drive the corresponding gears to rotate, and the rotation of the gears drives the corresponding screw rods to rotate.

[0011] Preferably, both ends of the rack are extended out of the box body, and a pull rod is provided between the extended ends of the two racks, and the movement of the pull rod is used to drive the two racks to move.

[0012] Preferably, opposite side walls of the box body are provided with slots along the length direction thereof, and a clamping block with one end clamped into the corresponding slot is provided on the side wall of the rack.

[0013] Preferably, opposite side walls of the cavity are provided with blocks, and a filter plate with two ends overlapped on the corresponding blocks is provided in the cavity.

[0014] Preferably, a discharge port communicating with the cavity is provided on one side wall of the box body and at the lower end thereof, a fixing block is provided on the bottom wall of the cavity, and a guiding inclined surface is provided on the fixing block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model drives the lower ends of the rotating plates to approach each other through the moving assembly, so that the lower end opening of the cavity becomes smaller. At this time, the malt in the cavity begins to flow into the cavity slowly and in small quantities, so that the crushing roller can better crush the malt. Compared with the existing ones, this malt crushing device can avoid a large amount of malt flowing into the cavity at the same time, resulting in the crushing roller crushing part of the malt unevenly, thereby affecting the subsequent processing of the malt.

[0017] 2. In the utility model, after the malt in the cavity is crushed by the crushing roller, the crushed malt will fall onto the fixed block, and the malt on the fixed block will slide along the guide inclined surface, so that the malt can slide out of the cavity from the discharge port, thereby facilitating the staff to collect the crushed malt, and the utility model is relatively practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic structural diagram of a malt crushing device in the present utility model.

[0019] Figure 2 This is a schematic cross-sectional structure diagram of the box body in the present utility model.

[0020] Figure 3 This is a schematic structural diagram of the box in the present utility model.

[0021] Figure 4 This is a schematic structural diagram of the filter plate in the cavity in the present utility model.

[0022] Figure 5 is Figure 4 an enlarged schematic structural diagram of part A in

[0023] The meanings of the reference numerals in the figure are as follows:

[0024] 100, box body; 101, discharge port; 110, box; 120, filter plate; 130, gear; 140, rack; 150, pull rod; 160, lapping plate; 170, motor;

[0025] 201, cavity; 202, cavity; 210, mounting plate; 211, through rod; 220, rotating plate; 230, engaging block; 240, fixed block; 241, guiding inclined surface; 250, crushing roller;

[0026] 301, notch; 302, through groove; 310, moving plate; 311, connecting plate; 312, connecting seat; 320, fixed seat; 330, lead screw; 340, lifting block; 341, hinge seat; 350, hinge rod; 351, first plug rod; 352, second plug rod; 360, mounting block;

[0027] 501, card slot; 510, card block. Detailed implementation mode

[0028] To further understand the content of the present utility model, the present utility model will be described in detail in combination with the drawings and embodiments. It should be understood that the embodiments are only for explaining the present utility model rather than limiting it.

[0029] The following is a further detailed description of this embodiment in combination with the attached Figures 1 - 5 drawings.

[0030] As Figures 1 - 3As shown, a malt crushing device in this embodiment includes a box body 100, a cavity 201 with an opening facing upward is provided in the box body 100, a crushing assembly for malt crushing is provided in the middle of the cavity 201, a box body 110 is provided at the opening of the cavity 201, a cavity 202 with openings at both ends is provided in the box body 110, slots 301 opening downward and connected to the cavity 202 are provided on opposite side walls of the box body 110, mounting plates 210 are provided on the bottom walls of the slots 301, rotating plates 220 are provided at the lower ends of the mounting plates 210, and the upper ends of the rotating plates 220 are hingedly connected to the mounting plates 210, and moving components are provided on the opposite side walls of the box body 110, and the moving components are used to drive the lower ends of the two rotating plates 220 to move closer to or away from each other, so as to adjust the size of the opening at the lower end of the cavity 202.

[0031] In this embodiment, the malt is poured into the cavity 202 from the opening of the cavity 202, and the malt in the cavity 202 flows into the cavity 201 from the lower opening of the cavity 202. When the malt is in the cavity 201, the crushing component in the cavity 201 crushes the malt, thereby achieving the crushing process of the malt.

[0032] The crushing assembly includes a crushing roller 250 which is relatively arranged in the cavity 201 and can rotate. Lugs are fixedly installed at both ends of the crushing roller 250. The lugs are respectively inserted into the side walls of the cavity 201 to realize the rotatable installation of the crushing roller 250 in the cavity 201. Two motors 170 are fixedly installed outside the box 100. The output shafts of the two motors 170 are connected to the corresponding lugs, so that the motors 170 can drive the lugs to rotate, that is, the two crushing rollers 250 can rotate to crush the malt in the cavity 201.

[0033] The opening formed between the two rotating plates 220 is just opposite to the matching position of the two crushing rollers 250, so that the two crushing rollers 250 can better crush the malt flowing into the cavity 201, wherein the lower ends of the rotating plates 220 are driven to approach each other by the moving assembly, so that the lower end opening of the cavity 202 becomes smaller, at this time, the malt in the cavity 202 begins to flow slowly and in small quantities into the cavity 201, so that the crushing rollers 250 can better crush the malt. Compared with the existing one, this malt crushing device can avoid a large amount of malt flowing into the cavity 201 at the same time, resulting in the crushing rollers 250 crushing part of the malt unevenly, thereby affecting the subsequent processing of the malt;

[0034] When the lower ends of the rotating plates 220 are close to each other, making the lower end opening of the cavity 202 smaller, the malt may be blocked on the two rotating plates 220, causing the malt to be unable to flow into the cavity 201. At this time, the lower ends of the two rotating plates 220 can be driven by the moving component to continuously move away from or close to each other, so as to clear the blocked malt, thereby preventing the malt from being blocked on the two rotating plates 220, causing the malt to be unable to enter the cavity 201 for crushing. After the malt is cleared, the lower ends of the two rotating plates 220 can be adjusted to a suitable position by the moving component.

[0035] Among them, the mounting plate 210 is fixedly mounted on the bottom wall of the notch 301, a plurality of mounting grooves penetrating the mounting plate 210 are opened on the side wall of the mounting plate 210, a plurality of mounting blocks 360 are fixedly mounted on the upper side wall of the rotating plate 220 and one end of which is inserted into the corresponding mounting grooves, a through rod 211 having one end penetrating the plurality of mounting blocks 360 is installed on the side wall of the mounting plate 210, and both ends of the through rod 211 are threadedly mounted in the mounting plate 210, thereby realizing the hinged installation of the rotating plate 220 on the mounting plate 210, so that the moving assembly can drive the lower ends of the two rotating plates 220 to move closer to or away from each other in the cavity 202, and adjust the size of the opening at the lower end of the cavity 202;

[0036] The opposite side walls of the cavity 202 are fixedly mounted with blocks 230, and the cavity 202 is fixedly mounted with a filter plate 120 whose two ends are overlapped on the corresponding blocks 230. The filter plate 120 is installed in the cavity 202 by overlapping the two ends of the filter plate 120 on the blocks 230. When the malt flows from the cavity 202 into the cavity 201, the malt will be filtered through the filter plate 120. The filter plate 120 can remove the granular debris (such as stones) in the malt, thereby preventing the malt after being crushed by the crushing roller 250 from being mixed with granular debris, which affects the subsequent processing of the malt. When a large number of granular debris are accumulated on the filter plate 120, the granular debris on the filter plate 120 can be cleaned by taking the filter plate 120 out of the cavity 202.

[0037] A discharge port 101 communicating with the cavity 201 is provided on one side wall of the box body 100 and at the lower end thereof, and a fixing block 240 is fixedly installed on the bottom wall of the cavity 201. A guide slope 241 is provided on the fixing block 240. When the malt in the cavity 201 is crushed by the crushing roller 250, the crushed malt will fall onto the fixing block 240, and the malt on the fixing block 240 will slide along the guide slope 241, so that the malt can slide out of the cavity 201 from the discharge port 101, thereby facilitating the staff to collect the crushed malt, and the practicability is strong.

[0038] During actual use, a lapping plate 160 is fixedly installed on the side wall of the box body 110, and the lapping plate 160 is lapped at the opening of the cavity 201 to realize the installation of the box body 110 in the box body 100.

[0039] As Figures 1 - 3 shown, in this embodiment, through grooves 302 that are opposite and penetrate the box body 110 are respectively provided on the opposite side walls of the cavity 202. The through grooves 302 are arranged along their length directions. A movable plate 310 that is opposite and movable is provided in the cavity 202. The movable plate 310 respectively abuts against the corresponding rotating plate 220. Connecting plates 311 that penetrate the corresponding through grooves 302 at one end and extend out of the box body 110 are provided at both ends of the movable plate 310. Connection seats 312 are provided on the extending ends of the connecting plates 311. Fixed seats 320 are provided on the opposite outer side walls of the box body 110 and near the upper and lower ends;

[0040] The moving assembly includes a lead screw 330 arranged between two opposite fixed seats 320. The lead screw 330 is rotatably arranged. A lifting block 340 is threadedly sleeved on the lead screw 330. Hinge seats 341 are arranged on the opposite side walls of the lifting block 340. A hinge rod 350 is hinged between the hinge seat 341 and the corresponding connection seat 312. The rotation of the lead screw 330 drives the lifting block 340 to lift, driving the hinge rod 350 to pull the two movable plates 310 closer to or away from each other. Driving members are provided on the opposite side walls of the box body 110, and the driving members are used to drive the corresponding lead screw 330 to rotate.

[0041] In this embodiment, through the arrangement of the through groove 302, the moving plate 310, the connecting plate 311, the connecting seat 312, the fixed seat 320, the lead screw 330, the lifting block 340, the hinge seat 341, the hinge rod 350 and the driving member, by fixedly installing the connecting plate 311 on the moving plate 310 and the connecting plate 311 passing through the through groove 302 at one end, the moving plate 310 is movably installed in the cavity 202. The connecting seat 312 is fixedly installed on the connecting plate 311, the fixed seat 320 is fixedly installed on the box body 110, and both ends of the lead screw 330 are installed on the corresponding fixed seat 320 through bearing seats, realizing the rotational installation of the lead screw 330. When the lead screw 330 is driven to rotate by the driving member, the rotation of the lead screw 330 can drive the lifting block 340 to lift along the lead screw 330. When the lifting block 340 rises, the hinge rods 350 on both sides of the lifting block 340 will drive the two connecting seats 312 to approach each other, that is, the connecting plate 311 moves along the through groove 302 and drives the moving plate 310 to move. At this time, the moving plate 310 pushes the lower ends of the rotating plates 220 to approach each other. When the lifting block 340 descends, the hinge rods 350 on both sides of the lifting block 340 will drive the two connecting seats 312 to move away from each other, that is, the connecting plate 311 moves along the through groove 302 and drives the moving plate 310 to move. At this time, the two moving plates 310 in the cavity 202 move away from each other. When the two moving plates 310 start to move away from each other, the lower end of the rotating plate 220 is affected by its own gravity, so that the lower end of the rotating plate 220 always abuts against the moving plate 310, thereby realizing the mutual separation of the lower ends of the two rotating plates 220;

[0042] Wherein, one end of the hinge rod 350 is inserted into the hinge seat 341, and a first insertion rod 351 passing through the hinge rod 350 is installed on the hinge seat 341. Both ends of the first insertion rod 351 are threadedly installed in the hinge seat 341, realizing the hinge connection of one end of the hinge rod 350 in the hinge seat 341. The other end of the hinge rod 350 is inserted into the connecting seat 312, and a second insertion rod 352 passing through the hinge rod 350 is installed on the connecting seat 312. Both ends of the second insertion rod 352 are threadedly installed in the connecting seat 312, realizing the hinge connection of the other end of the hinge rod 350 in the connecting seat 312. At this time, the lifting block 340 drives the hinge seat 341 to lift, so that the hinge rod 350 on the hinge seat 341 can drive the two moving plates 310 to approach or move away from each other in the cavity 202;

[0043] Wherein, both ends of the hinge rod 350 are respectively connected to the hinge seat 341 and the connecting seat 312, so that the hinge rod 350 can limit the lifting block 340 and prevent the lifting block 340 from rotating circumferentially. Thus, when the lead screw 330 rotates, the lifting block 340 can lift along the lead screw 330;

[0044] During actual use, the side wall of the rotating plate 220 always abuts against the moving plate 310, and the rotating plate 220 is always in an inclined state. When the malt is in the cavity 202, the malt will slide along the inclined surface of the rotating plate 220 and thus slide into the cavity 201 for crushing, which can prevent some malt from accumulating on the rotating plate 220 and being unable to enter the cavity 201 for crushing.

[0045] As Figures 1 - 5 shown, in this embodiment, gears 130 are provided at the upper ends of the lead screws 330.

[0046] The driving member includes racks 140 that are provided on the opposite side walls of the box body 110 and are movable. The racks 140 are respectively engaged with the corresponding gears 130. The movement of the two racks 140 drives the corresponding gears 130 to rotate, and the rotation of the gears 130 drives the corresponding lead screws 330 to rotate.

[0047] In this embodiment, through the arrangement of the gears 130 and the racks 140, by fixedly installing the gears 130 on the lead screws 330, when the racks 140 move, the gears 130 can drive the gears 130 to rotate, that is, the lead screws 330 rotate.

[0048] Among them, slots 501 are respectively formed in the opposite side walls of the box body 110 along their lengths. A block 510 is fixedly installed on the side wall of the rack 140, and one end of the block 510 is inserted into the corresponding slot 501. By inserting the block 510 into the slot 501, the installation of the rack 140 on the box body 110 is realized. At the same time, the rack 140 can also be limited, making the movement of the rack 140 more stable.

[0049] During actual use, both ends of the rack 140 extend out of the box body 110. A pull rod 150 is fixedly installed between the extending ends of the two racks 140. The movement of the pull rod 150 is used to drive the two racks 140 to move. The staff can drive the two racks 140 to move synchronously through the pull rod 150, so that the two lead screws 330 rotate synchronously, which is more convenient during actual use.

[0050] Working principle: First, drive two racks 140 to move through the pull rod 150. The movement of the racks 140 causes the lead screw 330 to rotate, enabling the lifting block 340 on the lead screw 330 to be adjusted up and down. At the same time, drive two moving plates 310 to approach or move away from each other through the hinge rod 350. The mutual approach or separation of the two moving plates 310 will cause the lower ends of the two rotating plates 220 to approach or move away from each other, realizing the adjustment of the opening size at the lower end of the cavity 202. At this time, pour malt into the cavity 202 from the opening of the cavity 202. After being filtered by the filter plate 120, the malt flows into the cavity 201 from the cavity 202. The crushing roller 250 in the cavity 201 will crush the malt flowing into the cavity 201. The crushed malt will fall onto the fixed block 240, and the malt on the fixed block 240 will slide along the guiding inclined surface 241, enabling the malt to slide out of the cavity 201 from the discharge port 101, facilitating the collection of the crushed malt by the staff, and having strong practicability.

Claims

1. A malt crushing device, characterized in that: The invention comprises a box body (100), wherein a cavity (201) opening upward is provided in the box body (100), a grinding assembly for malt grinding is provided in the middle of the cavity (201), a box body (110) is provided at the opening of the cavity (201), a cavity (202) opening at both ends is provided in the box body (110), slots (301) opening downward and communicating with the cavity (202) are provided on opposite side walls of the box body (110), a mounting plate (210) is provided on the bottom wall of the slot (301), a rotating plate (220) is provided at the lower end of the mounting plate (210), and the upper end of the rotating plate (220) is hingedly connected to the mounting plate (210), and a moving assembly is provided on the opposite side walls of the box body (110), and the moving assembly is used to drive the lower ends of the two rotating plates (220) to move closer to or farther from each other, so as to adjust the size of the opening at the lower end of the cavity (202).

2. A malt grinding device according to claim 1, characterized in that: The opposite side walls of the cavity (202) are respectively provided with through grooves (302) which are opposite to and penetrate the box body (110), and the through grooves (302) are arranged along the length direction thereof. The cavity (202) is provided with opposite and movable moving plates (310), and the moving plates (310) are respectively abutted against the corresponding rotating plates (220), and both ends of the moving plates (310) are provided with connecting plates (311) whose one end penetrates the corresponding through groove (302) and protrudes out of the box body (110), and the protruding ends of the connecting plates (311) are provided with connecting seats (312), and fixed seats (320) are respectively provided on the opposite outer side walls of the box body (110) and near the upper and lower ends; The moving assembly comprises a screw rod (330) arranged between two relatively fixed seats (320), the screw rod (330) being rotatably arranged, a lifting block (340) being threadedly sleeved on the screw rod (330), hinge seats (341) being arranged on opposite side walls of the lifting block (340), a hinge rod (350) being hingedly arranged between the hinge seat (341) and the corresponding connecting seat (312), the screw rod (330) being rotated to drive the lifting block (340) to be lifted and lowered, driving the hinge rods (350) on both sides to pull the two moving plates (310) closer to or farther from each other, so that the lower ends of the two rotating plates (220) are closer to or farther from each other, and driving members are arranged on opposite side walls of the box body (110), and the driving members are used to drive the corresponding screw rod (330) to rotate.

3. A malt grinding device according to claim 2, characterized in that: A gear (130) is provided at the upper end of the screw rod (330); The driving member comprises a movable rack (140) disposed on opposite side walls of the box body (110), the racks (140) being respectively meshed with corresponding gears (130), the two racks (140) moving to drive the corresponding gears (130) to rotate, and the gears (130) rotating to drive the corresponding screw rod (330) to rotate.

4. A malt grinding device according to claim 3, characterized in that: Both ends of the rack (140) are arranged to extend outside the box body (110), and a pull rod (150) is arranged between the extended ends of the two racks (140). The pull rod (150) moves to drive the two racks (140) to move.

5. A malt grinding device according to claim 4, characterized in that: The opposite side walls of the box body (110) are provided with slots (501) along the length direction thereof, and the side wall of the rack (140) is provided with a block (510) with one end inserted into the corresponding slot (501).

6. A malt grinding device according to claim 1, characterized in that: Building blocks (230) are provided on opposite side walls of the cavity (202), and a filter plate (120) is provided in the cavity (202) with two ends overlapping the corresponding building blocks (230).

7. A malt grinding device according to claim 1, characterized in that: A discharge port (101) communicating with the cavity (201) is provided on one side wall of the box body (100) and at the lower end thereof. A fixing block (240) is provided on the bottom wall of the cavity (201). A guiding inclined surface (241) is provided on the fixing block (240).

Citation Information

Patent Citations

  • Beer malt wet crusher

    CN215209307U