Chip-shaped alloy smelting device

Abstract

The utility model discloses a chip-shaped alloy smelting device which comprises a feeding body, the feeding body is of a hollow structure and forms a containing space, a plurality of storage bins are arranged in the feeding body, the storage bins are connected with the feeding body in a fixed mode, the storage bins are evenly distributed in the containing space of the feeding body, and the storage bins are arranged in the containing space of the feeding body. A storage bin is arranged in the feeding main body, a plurality of sealing partition plates are arranged in the storage bin at intervals, scrap-shaped alloy is filled among the sealing partition plates, asymmetric or asymmetric channels are arranged on the adjacent sealing partition plates, and a guide rod wire is fixedly connected to the circumferential wall or the interior of the circumferential wall of the feeding main body. The feeding main body and the guide rod wire are both made of metal materials, the feeding main body and the guide rod wire are both made of iron materials, the feeding main body is defined by an iron sheet pipe with the diameter being 50-80 mm, the thickness being 2-5 mm and the height being 180-200 mm, and the guide rod wire is an iron wire with the length being 600 mm.

Description

Technical Field

[0001] The utility model belongs to the technical field of iron and steel metallurgy, and particularly relates to a device for melting chip-shaped alloy. Background Art

[0002] In the process of molten steel smelting, a certain amount of alloy materials need to be added to the molten steel for alloying. Due to experimental requirements, some special alloys need to be cut into chips first and then added to the molten steel for alloying.

[0003] Since the density of the chip-shaped alloy is much smaller than that of the molten steel, it basically floats on the surface of the molten steel. The stirring force of the existing intermediate frequency furnace is insufficient to stir the chip-shaped alloy to the middle part of the molten steel, resulting in a low alloy recovery rate. At the same time, a part of the chip-shaped alloy is easily adsorbed by the molten slag on the surface of the molten steel. Since the amount of alloy added to the experimental steel is small and in the form of chips with a light weight, it floats on the surface of the molten steel and cannot enter the lower middle part of the molten steel, resulting in poor melting and absorption of the alloy. Eventually, it enters the steel slag and the recovery rate is low.

[0004] In view of the above factors, a device for melting chip-shaped alloy is specially designed to add the chip-shaped alloy to the lower middle part of the molten steel, reduce the oxidation of the alloy, prevent the alloy from being adsorbed by the molten slag, enable it to be fully melted and absorbed in the molten steel, and be evenly distributed in the molten steel, thereby improving the recovery rate of the alloy. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for melting chip-shaped alloy to solve the problems put forward in the above background art.

[0006] The purpose of the utility model is realized by the following technical solutions: A device for melting chip-shaped alloy includes a feeding main body. The feeding main body is of a hollow structure to form an accommodation space. A number of storage bins are arranged in the feeding main body. The storage bins are connected to the feeding main body in a fixed manner, and the storage bins are evenly distributed in the accommodation space of the feeding main body;

[0007] A number of partition plates are arranged at intervals in the storage bin. Chip-shaped alloy is filled between the partition plates. Asymmetric channels are arranged on adjacent partition plates;

[0008] Guide wires are fixedly connected to the circumferential wall or inside the circumferential wall of the feeding main body.

[0009] Furthermore, both the feeding main body and the guide wires are made of metal materials.

[0010] Furthermore, both the feeding main body and the guide wires are made of iron;

[0011] The feeding main body is formed by an iron sheet pipe with a diameter of 50 - 80 mm, a thickness of 2 - 5 mm, and a height of 180 - 200 mm. The guide wire is an iron wire with a length of 600 mm.

[0012] Furthermore, the longitudinal height of the accommodation space of the feeding main body is greater than the height of the storage bin, and the feeding main body is arranged in a double-layer structure. There is a hollow structure between the double layers, and the distance between the hollow structures is 2 - 3 mm.

[0013] Furthermore, the storage bin is formed by an iron sheet pipe with a diameter of 10 mm and a thickness of 1 mm. The height of the storage bin is 150 mm.

[0014] Furthermore, the storage bin is arranged in an open structure, and a closing cover is hinged at the open end of the storage bin;

[0015] The thickness of the storage bin is the same as or less than the thickness of the sealing partition board.

[0016] Furthermore, the inner wall thickness of the feeding main body is greater than the inner wall thickness of the storage bin.

[0017] Furthermore, at least 3 storage bins are arranged in the feeding main body, and the storage bins are evenly distributed. The feeding main body is arranged in several pieces in the intermediate frequency furnace.

[0018] A method for a chip-shaped alloy melting device includes the following steps;

[0019] Select an iron sheet pipe with a diameter of 50 - 80 mm, a thickness of 2 - 5 mm, and a height of 180 - 200 mm to form the feeding main body. A guide wire is connected to the circumferential wall or inside the circumferential wall of the feeding main body in a fixed manner. Among them, the guide wire is an iron wire with a length of 600 mm;

[0020] Select an iron sheet pipe with a diameter of 10 mm and a thickness of 1 mm, cut it into small sections with a length of 150 mm, place chip-shaped alloy in the storage bin and seal partition boards, add and place the partition boards layer by layer, and use a press to press the storage bin into blocks

[0021] In the later stage of refining in the intermediate frequency furnace, after the molten steel is completely deoxidized, add it. Insert the storage bin filled with chip-shaped alloy into the lower middle part of the molten steel. According to the addition amount of the alloy, maintain a heating and stirring time of 15 - 20 seconds to make it fully melt and be evenly distributed.

[0022] Compared with the prior art, the beneficial effects of the present utility model:

[0023] The present utility model adds chip-shaped alloy to the lower middle part of the molten steel, reduces the oxidation of the alloy, prevents the alloy from adsorbing with the molten slag, enables it to be fully melted and absorbed in the molten steel, and is evenly distributed in the molten steel, thereby improving the recovery rate of the alloy.

[0024] The utility model greatly improves the recovery rate of the alloying element. Through the statistical analysis of the experimental steel, the hit rate of the experimental steel containing special alloy is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is the overall schematic diagram of the utility model;

[0026] Figure 2 is the schematic diagram of the storage bin of the utility model;

[0027] Figure 3 is the schematic diagram of the usage state of the storage bin of the utility model;

[0028] Figure 4 is the schematic diagram of the double-layer structure of the feeding main body of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.

[0030] In the description of the utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to specific situations.

[0031] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.

[0032] As Figures 1-4 shown, a chip-shaped alloy melting device includes a feeding main body 1. The feeding main body 1 is a hollow structure forming an accommodation space. A plurality of storage bins 2 are arranged in the feeding main body 1. The storage bins 2 are connected to the feeding main body 1 in a fixed manner, and the storage bins 2 are evenly distributed in the accommodation space of the feeding main body 1;

[0033] A number of sealing partitions 3 are arranged at intervals in the stock bin 2, and chip-shaped alloys are filled between the a number of sealing partitions 3. Asymmetric or asymmetric channels 5 are arranged on adjacent sealing partitions 3;

[0034] The asymmetric or asymmetric channels 5 arranged on the sealing partition 3 are trumpet-shaped and face downward, and can promote the chip-shaped alloy to be fully and evenly distributed in the feeding main body when compressed and melted in the intermediate frequency furnace in the use state.

[0035] Guide wires 4 are fixedly connected to the circumferential wall or inside the circumferential wall of the feeding main body 1.

[0036] In order to facilitate the melting and absorption of the chip-shaped alloy in the molten steel in the use state, both the feeding main body 1 and the guide wires 4 are made of metal materials. Both the feeding main body 1 and the guide wires 4 are made of iron;

[0037] The feeding main body 1 is formed by an iron sheet pipe with a diameter of 50 - 80 mm, a thickness of 2 - 5 mm, and a height of 180 - 200 mm. The guide wire 4 is an iron wire with a length of 600 mm.

[0038] In order to facilitate the melting and absorption state in the stock bin 2 by setting a double-layer hollow structure in the use state, the longitudinal height of the accommodating space of the feeding main body 1 is greater than the height of the stock bin 2, and the feeding main body 1 is provided with a double-layer structure 7, and the space between the double-layer structures 7 is a hollow structure with a spacing of 2 - 3 mm.

[0039] In order to facilitate the direct addition of the chip-shaped alloy to the lower part of the molten steel through the stock bin 2 surrounded by iron sheets and promote the absorption of the chip-shaped alloy in the molten steel in the use state, the stock bin 2 is surrounded by an iron sheet pipe with a diameter of 10 mm and a thickness of 1 mm, and the height of the stock bin 2 is 150 mm.

[0040] The stock bin 2 is arranged in an open structure, and a closing cover 6 is hinged at the open end of the stock bin 2;

[0041] The thickness of the stock bin 2 is the same as or less than the thickness of the sealing partition 3.

[0042] The inner wall thickness of the feeding main body 1 is greater than the inner wall thickness of the stock bin 2.

[0043] In order to facilitate the improvement of the recovery rate of the alloy element in the use state, at least 3 stock bins 2 are arranged in the feeding main body 1, and the stock bins 2 are evenly distributed, and a number of feeding main bodies 1 are arranged in the intermediate frequency furnace. Specific Embodiment 1:

[0045] A kind of scrap alloy melting device, including a feeding main body 1, the feeding main body 1 is of a hollow structure to form an accommodating space, and a number of storage bins 2 are arranged in the feeding main body 1. The storage bins 2 are fixedly connected to the feeding main body 1, and the storage bins 2 are evenly distributed in the accommodating space of the feeding main body 1;

[0046] A number of sealing partitions 3 are arranged at intervals in the storage bin 2, and scrap alloy is filled between a number of the sealing partitions 3. Asymmetric or asymmetric channels 5 are arranged on adjacent sealing partitions 3;

[0047] Guide wire lines 4 are fixedly connected to the circumferential wall or inside the circumferential wall of the feeding main body 1. Specific Embodiment Two:

[0049] A method for a scrap alloy melting device includes the following steps;

[0050] Select an iron sheet pipe with a diameter of 50 - 80 mm, a thickness of 2 - 5 mm, and a height of 180 - 200 mm to form the feeding main body 1. Guide wire lines 4 are fixedly connected to the circumferential wall or inside the circumferential wall of the feeding main body 1, where the guide wire lines 4 are iron wires with a length of 600 mm;

[0051] Select an iron sheet pipe with a diameter of 10 mm and a thickness of 1 mm, cut it into small sections with a length of 150 mm, put scrap alloy in the storage bin 2 and the sealing partitions 3, add and place the sealing partitions 3 layer by layer, and use a press to press the storage bin 2 into blocks

[0052] In the later stage of medium-frequency furnace refining, after the molten steel is completely deoxidized, add it. Insert the storage bin 2 filled with scrap alloy into the middle and lower part of the molten steel. According to the addition amount of the alloy, maintain a heating and stirring time of 15 - 20 seconds to make it fully melt and distribute evenly. Specific Embodiment Three:

[0054] Different from the above Embodiment One, select an iron sheet pipe with a diameter of 10 mm and a thickness of 1 mm to directly form the storage bin 2, cut it into small sections with a length of 150 mm, put the weighed scrap alloy into the iron sheet pipe, insert an iron wire with a length of 600 mm, and use a press to press the iron sheet pipe into blocks. In the later stage of medium-frequency furnace refining, after the molten steel is completely deoxidized, add it. Insert the iron sheet block filled with scrap alloy into the middle and lower part of the molten steel. According to the addition amount of the alloy, maintain a heating and stirring time of 15 - 20 seconds, and it can quickly melt in the molten steel to make it fully melt and distribute evenly. By observing the whole smelting process, the scrap alloy is fully melted and absorbed, and there is no phenomenon of alloy floating.

[0055] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0056] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A chip-shaped alloy smelting device, characterized in that: The invention comprises a feeding body (1), wherein the feeding body (1) is a hollow structure forming a receiving space, wherein a plurality of storage bins (2) are arranged inside the feeding body (1), wherein the storage bins (2) are connected to the feeding body (1) in a fixed manner, and wherein the storage bins (2) are evenly distributed in the receiving space of the feeding body (1); A plurality of sealing plates (3) are arranged at intervals in the storage bin (2), and a plurality of the sealing plates (3) are filled with shavings of alloy, and adjacent sealing plates (3) are provided with asymmetric or asymmetrical channels (5); A guide rod line (4) is fixedly connected to the circumferential wall of the feed body (1) or inside the circumferential wall.

2. The chip-shaped alloy smelting device according to claim 1, characterized in that: The feed body (1) and the guide rod line (4) are both made of metal.

3. The chip-shaped alloy smelting device according to claim 2, characterized in that: The feed body (1) and the guide rod wire (4) are both made of iron; The feed body (1) is surrounded by an iron tube with a diameter of 50-80 mm, a thickness of 2-5 mm, and a height of 180-200 mm, and the guide rod wire (4) is a 600 mm long iron wire.

4. The chip-shaped alloy smelting device according to claim 3, characterized in that: The longitudinal height of the accommodating space of the feed body (1) is greater than the height of the storage bin (2), and the feed body (1) is configured as a double-layer structure (7), with a hollow structure between the double-layer structures (7), and a spacing between the hollow structures of 2-3 mm.

5. The chip-shaped alloy smelting device according to claim 4, characterized in that: The storage bin (2) is formed by a sheet iron pipe with a diameter of 10 mm and a thickness of 1 mm, and the height of the storage bin (2) is 150 mm.

6. The chip-shaped alloy smelting device according to claim 5, characterized in that: The material storage bin (2) is provided with an open structure, and a closing cover (6) is hingedly connected to the open end of the material storage bin (2); The thickness of the storage bin (2) is the same as or smaller than the thickness of the sealing plate (3).

7. The chip-shaped alloy smelting device according to claim 6, characterized in that: The inner wall thickness of the feeding body (1) is greater than the inner wall thickness of the storage bin (2).

8. The chip-shaped alloy smelting device according to claim 7, characterized in that: At least three material storage bins (2) are arranged in the material feeding body (1), and the material storage bins (2) are evenly distributed. A plurality of material feeding bodies (1) are arranged in the medium frequency furnace.

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