Automatic alloy quenching equipment

Abstract

The utility model relates to the technical field of quenching, in particular to automatic alloy quenching equipment which comprises a water tank, a mounting assembly, a cooling assembly and a taking and placing assembly, the mounting assembly is mounted on the water tank; the mounting assembly comprises a base part, an air cylinder a, a driving rod, an adjusting plate and a sealing strip; the base part is installed on the water tank, cylinders a are installed above the two sides of the base part, driving rods are installed at the driving ends of the cylinders a, and sealing strips are installed at one ends of the driving rods; the cooling assembly is mounted on the water tank; the pick-and-place assembly is mounted on the water tank; the taking and placing assembly comprises two sets of left-right moving pieces and two sets of control pieces and is used for automatically taking and placing the alloy workpieces into the water tank for quenching machining. The driving rod is sealed and overturned in the water tank and is connected with the adjusting plate, and the position of the adjusting plate is adjusted through the driving rod and the air cylinder a, so that the use range of the water tank is adjusted according to an alloy workpiece, the use function of quenching equipment is conveniently improved, water resource waste is conveniently reduced, and the use cost of the automatic quenching equipment is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of quenching, in particular to an alloy automatic quenching device. Background Technique

[0002] Quenching is a heat treatment process method in which metal materials are heated above the critical temperature and then cooled at a rate greater than the critical cooling rate to obtain an unbalanced structure mainly composed of martensite; quenching is one of the most widely used process methods in heat treatment processes.

[0003] Chinese Patent Publication No. CN218146812U discloses a high-frequency quenching device for alloy steel, including a quenching chamber, a variable-frequency power supply, a quenching coil, a servo motor, a fixing device, a first cylinder, and a second cylinder. The variable-frequency power supply is fixedly connected to the inner top wall of the quenching chamber, the quenching coil is fixedly connected to the connection end of the variable-frequency power supply, and the two servo motors are fixedly connected to the two side walls of the quenching chamber. In the utility model, since the first cylinder can drive the movable plate to move, and the fixed ring and the fixing device jointly limit the movable plate, the first cylinder can change the position of the fixing device, so that the distance between the two fixing devices can be changed according to needs, which is convenient for the two fixing devices to clamp both ends of the workpiece. Moreover, the two first cylinders can drive the fixing device to move different strokes, so that one end of the workpiece fixed by the fixing device is located inside the quenching coil. When the two fixing devices move in the same direction, the quenching coil can quench the entire workpiece.

[0004] The existing alloy quenching devices are not convenient for adjusting the water tank according to the size of the alloy workpiece, resulting in a reduction in the use function of the quenching device. If the water tank is much larger than the alloy workpiece, it is easy to cause waste of water resources and reduce the use cost of the alloy automatic quenching device. Summary of the Utility Model

[0005] In view of the problems in the background technique, an alloy automatic quenching device is proposed.

[0006] The utility model provides an alloy automatic quenching device, including: a water tank, a mounting component, a cooling component, and a picking and placing component;

[0007] The mounting component is installed on the water tank; the mounting component includes a base part, a cylinder a, a driving rod, an adjusting plate, and a sealing strip;

[0008] The base part is installed on the water tank, cylinder a is installed above both sides of the base part, the driving end of cylinder a is installed with a driving rod, and one end of the driving rod is installed with a sealing strip;

[0009] The cooling component is installed on the water tank;

[0010] And the pick-and-place component is installed on the water tank; the pick-and-place component includes two sets of left-right moving parts and two sets of control parts, which are used to automatically pick and place alloy workpieces into the water tank for quenching processing.

[0011] Preferably, a drain pipe is installed on the water tank. The water inlet end of the drain pipe is installed on the inner wall of the water tank, and the water outlet end is arranged outside the water tank and connected to water pump a, which is used to drain the water in the water tank.

[0012] Preferably, the base part includes a base, a connecting seat and a protective cover;

[0013] The base is installed under the water tank. Connecting seats are installed on both sides of the base, and air cylinder a is installed above the connecting seats; the protective cover is installed on the connecting seat to protect air cylinder a;

[0014] A placement plate is installed on the protective cover.

[0015] Preferably, the cooling component includes an installation pipe, an interface, a spray head and an adjustment part;

[0016] The installation pipe is arranged on the water tank through the adjustment part. The water inlet end of the installation pipe is connected to water pump b through the interface; the water outlet end of the installation pipe is connected to the spray head, which is used to convey water to the water tank.

[0017] Preferably, the adjustment part includes six installation sleeves, a connecting block, a guide post and an electric telescopic column;

[0018] The six installation sleeves are respectively installed on the periphery of the installation pipe, and a connecting block is installed under each installation sleeve;

[0019] The guide post is installed under the four connecting blocks in the middle position, and the electric telescopic column is installed under the connecting blocks at both ends.

[0020] Preferably, the two sets of left-right moving parts respectively include an installation frame, a guide frame, a guide rod, an air cylinder b, an installation rod and a moving block;

[0021] The installation frame is installed on the water tank. A guide frame is installed under the installation frame, a guide rod is installed on the inner wall of the guide frame, an air cylinder b is installed on one side of the guide frame, the driving end of the air cylinder b is installed with an installation rod, and a moving block is installed on the periphery of the installation rod.

[0022] Preferably, the two sets of control parts respectively include a connecting frame, a support frame, an up-down moving part, a support block and a suction cup;

[0023] The connecting frame is installed on the moving block. A support frame is installed under the connecting frame, an up-down moving part is installed under the support frame, the up-down moving part is connected to the support block through the moving block, and a suction cup is installed under the support block.

[0024] Preferably, the up-down moving part and the left-right moving part have the same structure, and the left-right moving part and the control part are detachably connected.

[0025] Compared with the prior art, the utility model has the following beneficial technical effects:

[0026] In the utility model, the base is installed under the water tank, and both sides are connected to the connecting seat. A protective cover is installed above the connecting seat, and cylinder a is installed in the protective cover. The driving end of cylinder a is provided with a driving rod, and the driving rod is hermetically turned over and connected to the adjusting plate in the water tank. The adjusting plate is adjusted in position through the driving rod and cylinder a, so that the use range of the water tank can be adjusted according to the alloy workpiece, which is convenient for improving the use function of the quenching equipment, reducing the waste of water resources, and simultaneously reducing the use cost of the alloy automatic quenching equipment. By arranging six mounting sleeves around the water pipe, the lower parts of the two end mounting sleeves are connected to the telescopic electric columns, and the middle four are connected to the guiding columns. Starting the electric telescopic columns is convenient for adjusting the height of the water pipe, and it can be adjusted according to the cooling requirements of the alloy workpiece. The guiding columns move synchronously, which is convenient for improving the smooth movement of the water pipe and further improving the use function of the quenching equipment, and increasing the processing work of the alloy workpiece. Description of the Drawings

[0027] Figure 1 It is a schematic diagram of the overall structure in the utility model;

[0028] Figure 2 It is a schematic diagram of the structure of the adjusting part in the utility model;

[0029] Figure 3 It is a schematic diagram of the structure of the picking and placing component in the utility model;

[0030] Figure 4 It is a schematic diagram of the mounting component in the utility model.

[0031] Reference Numerals: 1. Water tank; 101. Drain pipe; 2. Base; 201. Connecting seat; 202. Protective cover; 203. Cylinder a; 204. Driving rod; 205. Adjusting plate; 206. Sealing strip; 3. Placing plate; 4. Installation pipe; 401. Interface; 402. Sprinkler head; 403. Mounting sleeve; 404. Connecting block; 405. Guiding column; 406. Electric telescopic column; 5. Installation frame; 501. Guiding frame; 502. Guiding rod; 503. Cylinder b; 504. Installation rod; 505. Moving block; 506. Connecting frame; 507. Support frame; 508. Up and down moving part; 509. Support block; 510. Suction cup. Detailed Embodiments

[0032] The following will describe the detailed embodiments of the present disclosure with reference to the accompanying drawings. It should be understood that the detailed embodiments described herein are only for explaining and illustrating the present disclosure, and are not used to limit the present disclosure.

[0033] Embodiment 1

[0034] As Figure 1- Figure 4 As shown in the figure, an alloy automatic quenching device proposed by the utility model includes: a water tank 1, a mounting component, a cooling component, and a picking and placing component; the mounting component is mounted on the water tank 1; the mounting component includes a base member, a cylinder a 203, a driving rod 204, an adjusting plate 205, and a sealing strip 206; the base member is mounted on the water tank 1, the cylinder a 203 is mounted above both sides of the base member, the driving end of the cylinder a 203 is mounted with the driving rod 204, and one end of the driving rod 204 is mounted with the sealing strip 206; the cooling component is mounted on the water tank 1; the picking and placing component is mounted on the water tank 1; the picking and placing component includes two sets of left and right moving parts and two sets of control parts, which are used to automatically pick and place alloy workpieces into the water tank 1 for quenching processing. By installing the sealing strip 206 below the adjusting plate 205 and setting it in the water tank 1, the sealing strip 206 moves synchronously with the adjusting plate 205 in the water tank 1, which is convenient for achieving a sealing effect and avoiding water leakage after adjustment in the water tank 1, and is convenient for improving the connection and cooperation between the water tank 1 and the adjusting plate 205.

[0035] Further explanation, the base member includes a base 2, a connecting seat 201, and a protective cover 202; the base 2 is mounted below the water tank 1, the connecting seat 201 is mounted on both sides of the base 2, and the cylinder a 203 is mounted above the connecting seat 201; the protective cover 202 is mounted on the connecting seat 201 for protecting the cylinder a 203; a placing plate 3 is mounted on the protective cover 202. The protective cover 202 is used to protect the cylinder a 203 and is connected to the placing plate 3 above. The placing plate 3 faces the picking and placing component, which is convenient for arbitrarily placing alloy workpieces on the placing plate 3, and the picking and placing component will pick and take corresponding quenching processing, which is convenient for increasing the operation of the alloy automatic quenching device.

[0036] Further explanation, the adjusting part includes six mounting sleeves 403, a connecting block 404, a guiding column 405, and an electric telescopic column 406; the six mounting sleeves 403 are respectively mounted on the periphery of the mounting pipe 4, and a connecting block 404 is respectively mounted below each mounting sleeve 403; the guiding column 405 is mounted below the connecting blocks 404 at the middle position, and the electric telescopic column 406 is mounted below the connecting blocks 404 at both ends. By starting the electric telescopic column 406, the upper end of the electric telescopic column 406 adjusts the height of the connecting block 404, and the mounting sleeve 403 is adjusted through the adjustment of the connecting block 404, so that the mounting pipe 4 is adjusted synchronously in height, which is convenient for adjusting the height of the mounting pipe 4 according to the quenching processing of alloy workpieces. The electric telescopic column 406 expands and contracts for adjustment, and the guiding column 405 moves up and down synchronously, increasing the smooth movement of the mounting pipe 4.

[0037] Embodiment 2

[0038] As Figure 3 and Figure 4As shown, an alloy automatic quenching device proposed by the present utility model, on the basis of the above embodiments, this embodiment also details the specific components of the water tank 1, the cooling assembly and the picking and placing assembly, as well as the cooperation method.

[0039] Further explanation, the water tank 1 is provided with a drain pipe 101. The water inlet end of the drain pipe 101 is installed on the inner wall of the water tank 1, and the water outlet end is arranged outside the water tank 1 and connected to the water pump a for discharging the water in the water tank 1. By connecting one end of the drain pipe 101 to the water pump a and starting the water pump a, the drain pipe 101 discharges the water in the water tank 1, and then new water can be added according to requirements for use.

[0040] Further explanation, the cooling assembly includes a mounting pipe 4, an interface 401, a spray head 402 and an adjusting member; the mounting pipe 4 is arranged on the water tank 1 through the adjusting member, and the water inlet end of the mounting pipe 4 is connected to the water pump b through the interface 401; the water outlet end of the mounting pipe 4 is connected to the spray head 402 for delivering water into the water tank 1. The mounting pipe 4 is connected to the water pump b through the interface 401, and the water pump b is connected to the cooling water pipe. By starting the water pump b, the cooling water can be delivered into the water tank 1 to quench and cool the alloy workpiece.

[0041] Further explanation, the two sets of left and right moving members respectively include a mounting frame 5, a guiding frame 501, a guiding rod 502, a cylinder b503, a mounting rod 504 and a moving block 505; the mounting frame 5 is installed on the water tank 1, a guiding frame 501 is installed below the mounting frame 5, a guiding rod 502 is installed on the inner wall of the guiding frame 501, a cylinder b503 is installed on one side of the guiding frame 501, the driving end of the cylinder b503 is installed with a mounting rod 504, and a moving block 505 is installed around the mounting rod 504. The guiding frame 501 presents an inverted "U" shape, so that the guiding rod 502 is installed inside it. One end of the mounting rod 504 passes through and is connected to the cylinder b503. The moving block 505 moves through the cylinder b503, and the moving block 505 passes through to the outside of the guiding rod 502, so that the moving block 505 moves along the guiding rod 502 during the moving operation, which is convenient to improve the moving stability.

[0042] Further explanation: The two sets of control components respectively include a connecting frame 506, a support frame 507, an up-and-down moving component 508, a support block 509, and a suction cup 510; the connecting frame 506 is installed on the moving block 505, the support frame 507 is installed below the connecting frame 506, the up-and-down moving component 508 is installed below the support frame 507, the up-and-down moving component 508 is connected by the moving block 505 and the support block 509, and the suction cup 510 is installed below the support block 509. The up-and-down moving component 508 is connected to the left-and-right moving component through the connecting frame 506 and the support frame 507, so that during the moving operation of the left-and-right moving component, the up-and-down moving component 508 moves synchronously. It will be adjusted according to the width distance between the alloy workpiece on the placement plate 3 and the water tank 1, and then according to the height distance between the water tank 1 and the up-and-down moving component 508, so as to automatically pick up and place the alloy workpiece on the water tank 1. The automatic picking and placing is adopted, which is convenient for improving the quenching processing efficiency of the alloy workpiece.

[0043] Further explanation: The up-and-down moving component 508 and the left-and-right moving component have the same structure, and the left-and-right moving component and the control component are detachably connected. The structures of the picking and placing components can be disassembled, which is convenient for the maintenance operation of the driving equipment structure and is convenient for improving the working use of the picking and placing components.

[0044] The working principle of the present invention is as follows: First, place the alloy workpiece to be quenched on the placement plate 3, and then start the cylinder b503. The cylinder b503 drives the mounting rod 504 to move left and right. The moving block 505 is installed on the mounting rod 504, so that the moving block 505 moves synchronously. The outer periphery of the moving block 505 is installed with the connecting frame 506 using bolts. The support frame 507 is installed below the connecting frame 506, and the up-and-down moving component 508 is installed on the support frame 507, so that the up-and-down moving component 508 moves left and right synchronously with the moving block 505. And the up-and-down moving component 508 moves up and down by starting the cylinder b503. The driving end of the up-and-down moving component 508 is connected to the support block 509, and the support block 509 moves up and down synchronously, so that the suction cup 510 below the support block 509 moves up and down, so that the suction cup 510 moves left and right through the left-and-right moving component to the alloy workpiece on the placement plate 3, and then moves down through the up-and-down moving component 508 to pick up the alloy workpiece on the placement plate 2, and then cooperate with the operation of the left-and-right moving component to move the alloy workpiece to the water tank 1. Operate the up-and-down moving component 508 to move the suction cup 510 down, so that the alloy workpiece moves into the water tank 1. The water in the water tank 1 cools the alloy workpiece, and the alloy workpiece is quickly cooled, so that the atoms in the metal crystal will rearrange at the solid state rate to form a solid solution, so that the alloy workpiece is quenched. Then, an adjustment plate 205 is installed in the water tank 1. The adjustment plate 205 is connected to the cylinder a203 through the driving rod 204. Start the cylinder a203 to move its driving rod 204, and the adjustment plate 205 moves by moving the driving rod 204, so as to control the use space in the water tank 1, which is convenient for controlling the use of the water tank 1 according to the alloy workpiece, so as to reduce the automatic quenching processing cost of the alloy workpiece.

[0045] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the art to which it pertains.

Claims

1. An alloy automatic quenching equipment, characterized in that: include: sink(1); An installation assembly is installed on the water tank (1); the installation assembly comprises a base member, a cylinder a (203), a driving rod (204), an adjustment plate (205), and a sealing strip (206); The base member is mounted on the water tank (1), and cylinders a (203) are mounted above both sides of the base member. A driving rod (204) is mounted on the driving end of the cylinder a (203), and a sealing strip (206) is mounted on one end of the driving rod (204); A cooling assembly is mounted on the water tank (1); And a pick-and-place assembly is installed on the water tank (1); the pick-and-place assembly comprises two groups of left and right moving parts and two groups of control parts, and is used to automatically pick up and place the alloy workpiece into the water tank (1) for quenching processing.

2. The alloy automatic quenching equipment according to claim 1, characterized in that: The water tank (1) is provided with a drain pipe (101), the water inlet end of the drain pipe (101) is installed on the inner wall of the water tank (1), and the water outlet end is arranged outside the water tank (1) and connected to a water pump a for draining water from the water tank (1).

3. The alloy automatic quenching equipment according to claim 2, characterized in that: The base member comprises a base (2), a connecting seat (201) and a protective cover (202); The base (2) is installed below the water tank (1), connecting seats (201) are installed on both sides of the base (2), and a cylinder a (203) is installed above the connecting seat (201); a protective cover (202) is installed on the connecting seat (201) and is used to protect the cylinder a (203); A placement plate (3) is installed on the protective cover (202).

4. The alloy automatic quenching equipment according to claim 3, characterized in that: The cooling assembly comprises a mounting pipe (4), an interface (401), a nozzle (402) and an adjusting member; The installation pipe (4) is arranged on the water tank (1) through an adjusting piece, and the water inlet end of the installation pipe (4) is connected to the water pump b through an interface (401); the water outlet end of the installation pipe (4) is connected to the nozzle (402) for conveying water into the water tank (1).

5. The alloy automatic quenching equipment according to claim 4, characterized in that: The adjusting member comprises six mounting sleeves (403), a connecting block (404), a guide column (405) and an electric telescopic column (406); Six installation sleeves (403) are respectively installed on the periphery of the installation pipe (4), and a connection block (404) is respectively installed under each installation sleeve (403); The guide column (405) is installed below the four connecting blocks (404) at the middle position, and the electric telescopic column (406) is installed below the connecting blocks (404) at the two end positions.

6. The alloy automatic quenching equipment according to claim 1 or 5, characterized in that: The two groups of left and right moving parts respectively include a mounting frame (5), a guide frame (501), a guide rod (502), a cylinder b (503), a mounting rod (504) and a moving block (505); The mounting frame (5) is mounted on the water tank (1), a guide frame (501) is mounted below the mounting frame (5), a guide rod (502) is mounted on the inner wall of the guide frame (501), a cylinder b (503) is mounted on one side of the guide frame (501), a mounting rod (504) is mounted on the driving end of the cylinder b (503), and a moving block (505) is mounted on the periphery of the mounting rod (504).

7. The alloy automatic quenching equipment according to claim 6, characterized in that: The two groups of control components respectively include a connecting frame (506), a supporting frame (507), an up-and-down moving member (508), a supporting block (509) and a suction cup (510); The connecting frame (506) is installed on the moving block (505), a supporting frame (507) is installed below the connecting frame (506), an up-and-down moving member (508) is installed below the supporting frame (507), the up-and-down moving member (508) is connected through the moving block (505) and the supporting block (509), and a suction cup (510) is installed below the supporting block (509).

8. The alloy automatic quenching equipment according to claim 7, characterized in that: The up-and-down moving member (508) and the left-and-right moving member have the same structure, and the left-and-right moving member and the control member are detachably connected.

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