Novel rail sweeper

By designing a new type of rail sweeper, using the combination of mounting plate, metal strip brush and fixed components, the problem of increasing manufacturing costs due to the complex structure of the existing rail cleaner is solved, and a simple structure, low cost and efficient track cleaning effect is achieved.

CN222908660UActive Publication Date: 2025-05-27XINXING DUCTILE IRON PIPES CO LTD
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Patent Information

Application Number
CN202421794005.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, the structural form of the rail cleaner is complex, resulting in an increase in its manufacturing cost.

Method used

A new type of rail sweeper is designed, including a mounting plate, a metal strip brush and a fixing assembly, which consists of multiple wire ropes or hard wires arranged side by side. By adjusting the assembly, the installation position of the metal strip brush is simplified and the cost is reduced.

Benefits of technology

It realizes the track cleaning effect with a simple structure and low cost, can effectively clean up debris on the track, has a wide range of applications, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222908660U_ABST
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Abstract

The utility model relates to the technical field of rail cleaning, in particular to a novel rail sweeper. The rail sweeping device comprises a mounting plate, a rail sweeping device and a rail sweeping device. The mounting plate is fixedly mounted on a baffle in front of wheels of the metallurgical vehicle. The metal strip brush is mounted on the side, facing the wheels, of the mounting plate; the fixing assembly comprises two limiting plates arranged on the two opposite sides of the bottom of the side, facing the wheels, of the mounting plate, a fixing plate is arranged between the two limiting plates, the metal strip brush is located between the fixing plate and the mounting plate, and the fixing plate and the mounting plate are connected through an adjusting assembly; the width of the fixing plate is larger than or equal to that of the metal strip brush, and the width of the metal strip brush is larger than that of the track. The metal strip brush comprises a plurality of steel wire ropes arranged side by side, or the metal strip brush comprises a plurality of hard metal wires arranged side by side. The rail cleaning device effectively solves the technical problem that in the prior art, the rail cleaning device is complex in structural form, and consequently the manufacturing cost of the rail cleaning device is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of track cleaning, in particular to a novel rail sweeper. Background Art

[0002] Metallurgical vehicles, such as ladle cars, slag cars, flat cars, tundish cars, etc., frequently shuttle in high-temperature, heavy-load, and dusty environments. It is inevitable that iron filings, oxides, oil stains, and other impurities will accumulate on their running tracks. These impurities will not only affect the running stability of the vehicles, but may also pose safety hazards and reduce production efficiency. In the current rail cleaners used, it is easy for excessive metal slag to accumulate on the front side of the rail cleaning plate as the vehicle moves, affecting the normal operation of the rail cleaner.

[0003] In view of the above problems, the patent document with the authorization announcement number CN218116301 U discloses a rail cleaner for metallurgical vehicles. The connecting frame of this rail cleaner is installed on the mounting plate under the front side of the vehicle body. A plow-shaped cleaning plate is fixedly arranged on the front side of the connecting frame, and cleaning components are arranged at the bottoms of both ends of the plow-shaped cleaning plate. An anti-accumulation component is arranged on the front side of the plow-shaped cleaning plate. The anti-accumulation component includes a first motor, and the first motor is sequentially connected to the bottom of the scraper through a bidirectional screw and a chute. During use, the plow-shaped cleaning plate moves as the vehicle moves, thereby cleaning the track. The first motor drives the scraper to rotate, scraping the accumulated metal slag to both sides of the track to prevent the continuous accumulation of metal slag and ensure the normal operation of the rail cleaner. The cleaning components are used to sweep away the remaining residues on the track.

[0004] It can be seen that the above rail cleaner can move as the vehicle moves, clean the track through the plow-shaped cleaning plate, scrape the metal slag accumulated on the track to both sides of the track through the scraper, and sweep away the residues on the track through the cleaning components, achieving a good cleaning effect. However, its structural form is complex and it contains many components, resulting in more materials and resources being consumed in its processing and manufacturing, greatly increasing its manufacturing cost. Summary of the Utility Model

[0005] The utility model provides a novel rail sweeper to solve the technical problem that the complex structural form of the existing rail cleaner increases its manufacturing cost.

[0006] To solve the above problems, the novel rail sweeper provided by the utility model adopts the following technical solutions:

[0007] A novel rail sweeper, comprising:

[0008] A mounting plate, which is fixedly installed on the baffle in front of the wheels of the metallurgical vehicle;

[0009] It further includes:

[0010] A metal strip brush is mounted on a side of the mounting plate facing the wheel to clean debris on the track;

[0011] A fixing assembly, comprising two limiting plates arranged at two opposite sides of the bottom of the mounting plate facing the wheel, a fixing plate arranged between the two limiting plates, the metal strip brush being located between the fixing plate and the mounting plate, the fixing plate and the mounting plate being connected via an adjusting assembly, the adjusting assembly being used to adjust the gap between the fixing plate and the mounting plate;

[0012] The width of the fixing plate is greater than or equal to the width of the metal strip brush, and the width of the metal strip brush is greater than the width of the track;

[0013] The metal strip brush comprises a plurality of steel wire ropes arranged side by side, or the metal strip brush comprises a plurality of hard metal wires arranged side by side.

[0014] The beneficial effects of the new track sweeper provided by the utility model are:

[0015] 1. By installing a mounting plate on the baffle in front of the wheel of the metallurgical vehicle, and installing a metal strip brush on the mounting plate, the metal strip brush is fixed on the mounting plate by a fixing assembly. The width of the metal strip brush is greater than the width of the track, so that the metal strip brush can be used to clean the debris on the track. The structure is simple and occupies a small area, which is easy to install;

[0016] 2. The gap between the fixing plate and the mounting plate in the fixing assembly is adjusted by using the adjusting assembly, so that the installation position of the metal strip brush in the vertical direction can be adjusted, so that the bottom of the metal strip brush can contact the tracks at different heights, thus expanding its application range;

[0017] 3. The metal strip brush includes multiple steel wire ropes arranged side by side, or the metal strip brush includes multiple hard metal wires arranged side by side. Steel wire ropes and hard metal wires are common structural parts in metallurgical sites. They are inexpensive and have good strength, toughness, softness and wear resistance. They can not only clean foreign objects on the track well, but also reduce the manufacturing cost of the track sweeper.

[0018] In summary, the utility model effectively solves the technical problem in the prior art that the track cleaner has a complex structure, which leads to an increase in its manufacturing cost.

[0019] Furthermore, the adjustment assembly includes a bolt that passes through the mounting plate and the fixing plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the mounting plate away from the fixing plate, a nut is screwed on the screw rod, and the nut is located on the side of the fixing plate away from the mounting plate, so that the gap between the fixing plate and the mounting plate can be adjusted by the screwing position of the nut on the screw rod.

[0020] Furthermore, the adjustment assembly includes a bolt that passes through the fixing plate and the mounting plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the fixing plate away from the mounting plate, a nut is screwed on the screw rod, and the nut is located on the side of the mounting plate away from the fixing plate, so that the gap between the fixing plate and the mounting plate can be adjusted by the screwing position of the nut on the screw rod.

[0021] Furthermore, the number of the bolts is two.

[0022] Furthermore, the two bolts are evenly spaced in the width direction of the fixing plate.

[0023] Furthermore, each of the steel wire ropes comprises a plurality of steel wires, which are twisted around a center or drum core to form the steel wire rope.

[0024] Furthermore, the mounting plate is welded to the baffle.

[0025] Furthermore, the limiting plate is welded to the fixing plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0027] Figure 1 A front view of the new track sweeper provided by the utility model;

[0028] Figure 2 A side view of the new track sweeper provided by the utility model;

[0029] Figure 3 This is a rear view of the new track sweeper provided by the utility model.

[0030] Description of reference numerals:

[0031] 1. Mounting plate; 2. Wire rope; 3. Limiting plate; 4. Fixing plate; 5. Bolt; 6. Head; 7. Screw; 8. Nut. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0033] It should be noted that the main concept of the new rail sweeper provided by the present utility model lies in: installing a rail sweeper including a mounting plate, a metal strip brush and a fixing component on the baffle in front of the wheels of the metallurgical vehicle, fixing the metal strip brush on the mounting plate by using the fixing component, using the metal strip brush to clean the sundries on the track, adjusting the gap between the fixing plate in the fixing component and the mounting plate through the adjusting component to realize the adjustment of the installation height of the metal strip brush, so that the bottom of the metal strip brush can contact the tracks with different heights. The structure is simple and the cost is low, and it can effectively clean the sundries on the track.

[0034] After introducing the basic principle of the present utility model, the various non-limiting embodiments of the present utility model will be specifically introduced below. The number of any element in the drawings is for illustration rather than limitation, and any naming is only for distinction and does not have any limiting meaning.

[0035] Below, with reference to several representative embodiments of the present utility model, the principle and spirit of the present utility model will be elaborated in detail.

[0036] Embodiment 1 of the new rail sweeper provided by the present utility model:

[0037] As Figures 1 to 3 shown, the new rail sweeper includes a mounting plate 1, a metal strip brush and a fixing component. Among them, the metal strip brush is used to clean the sundries on the track, and the fixing component is used to fix the metal strip brush on the mounting plate 1 to prevent the metal strip brush and the mounting plate 1 from having relative displacement in the up and down directions during use.

[0038] Regarding the mounting plate 1. The mounting plate 1 is a rectangular plate, which is welded to the baffle in front of the wheels of the metallurgical vehicle.

[0039] Regarding the metal strip brush. The metal strip brush includes a plurality of wire ropes 2 arranged side by side. Each wire rope 2 includes a plurality of steel wires, and the plurality of steel wires are twisted around a center or a drum core to form the wire rope 2.

[0040] Specifically, the width of the metal strip brush is greater than the width of the track carrying the metallurgical vehicle.

[0041] Regarding the fixing component. The fixing component includes two limiting plates 3 welded to the bottom of the two pairs of sides on the side of the mounting plate 1 facing the wheel. An adjusting plate 4 is installed between the two limiting plates 3. The metal strip brush is located between the adjusting plate 4 and the mounting plate 1. The adjusting plate 4 and the mounting plate 1 are connected by an adjusting component. The gap between the adjusting plate 4 and the mounting plate 1 is adjusted through the adjusting component, so as to adjust the installation state between the metal strip brush and the mounting plate, and adjust the length of the metal strip brush extending downward from the mounting plate 1, so that the bottom of the metal strip brush contacts the track.

[0042] Specifically, the adjustment assembly includes a bolt 5 that passes through the mounting plate 1 and the fixing plate 4 in sequence. The bolt 5 includes a head 6 and a screw rod 7. The head 6 is located on the side of the mounting plate 1 facing away from the fixing plate 4. A nut 8 is screwed on the screw rod 7. The nut 8 is located on the side of the fixing plate 4 facing away from the mounting plate 1.

[0043] Specifically, the number of the bolts 5 is two, and the two bolts 5 are evenly spaced in the width direction (ie, horizontal direction) of the fixing plate 4 .

[0044] Specifically, a group of light holes is respectively formed on the fixing plate 4 and the mounting plate 1 , and the number of light holes in each group is two. The positions and sizes of the two groups of light holes are corresponding, and the light holes are used to pass the bolts 5 .

[0045] Specifically, the width of the fixing plate 4 is greater than or equal to the width of the metal strip brush, and less than the interval width between the two limiting plates 3 .

[0046] The working principle of the new track sweeper provided by the utility model is: first, the mounting plate 1 is welded to the baffle, and then, the mounting position of the nut 8 on the screw rod 7 is adjusted to increase the gap between the fixed plate 4 and the mounting plate 1, so that the metal strip brush can be adjusted in the height direction to ensure that the bottom of the metal strip brush can contact the track, and finally, the mounting position of the nut 8 on the screw rod 7 is adjusted again to allow the fixed plate 4 to clamp the metal strip brush between the mounting plate 1 and the fixed plate 4, thereby ensuring that the metal strip brush will not shift when cleaning the track.

[0047] Embodiment 2 of the novel track sweeper provided by the utility model:

[0048] The main difference between it and Example 1 is:

[0049] In Example 1, the adjustment assembly includes a bolt that passes through the mounting plate and the fixing plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the mounting plate away from the fixing plate, a nut is screwed on the screw rod, and the nut is located on the side of the fixing plate away from the mounting plate.

[0050] In this embodiment, the adjustment assembly includes a bolt that passes through the fixed plate and the mounting plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the fixed plate away from the mounting plate, a nut is screwed on the screw rod, and the nut is located on the side of the mounting plate away from the fixed plate.

[0051] Embodiment 3 of the novel track sweeper provided by the utility model:

[0052] The main difference between it and Example 1 is:

[0053] In Example 1, the metal strip brush includes a plurality of steel wire ropes arranged side by side, each of which includes a plurality of steel wires, and the plurality of steel wires are twisted around a center or drum core to form the steel wire rope.

[0054] In this embodiment, the metal bar brush includes a plurality of hard metal wires arranged side by side.

[0055] Based on the above description of this specification, those skilled in the art can also understand the following terms used, such as the terms indicating orientation or positional relationship, such as "upper", "lower", "front", "rear", "left", "right", "width", "horizontal", "top", "bottom", "inner", "outer", etc., are based on the orientation or positional relationship shown in the drawings of this specification. It is only for the purpose of facilitating the description of the solution of the present invention and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operate in the specific orientation. Therefore, the above terms of orientation or positional relationship cannot be understood or interpreted as a limitation to the solution of the present invention.

[0056] In addition, in the description of this specification, the meaning of "a plurality of" is at least two, such as two, three or more, etc., unless otherwise specifically defined.

Claims

1. A new type of track sweeper, comprising: A mounting plate, which is fixedly mounted on the fender in front of the wheel of the metallurgical vehicle; It is characterized by further comprising: A metal strip brush is mounted on a side of the mounting plate facing the wheel to clean debris on the track; A fixing assembly, comprising two limiting plates arranged at two opposite sides of the bottom of the mounting plate facing the wheel, a fixing plate arranged between the two limiting plates, the metal strip brush being located between the fixing plate and the mounting plate, the fixing plate and the mounting plate being connected via an adjusting assembly, the adjusting assembly being used to adjust the gap between the fixing plate and the mounting plate; The width of the fixing plate is greater than or equal to the width of the metal strip brush, and the width of the metal strip brush is greater than the width of the track; The metal strip brush comprises a plurality of steel wire ropes arranged side by side, or the metal strip brush comprises a plurality of hard metal wires arranged side by side.

2. The new track sweeper according to claim 1 is characterized in that: The adjustment assembly includes a bolt that passes through the mounting plate and the fixing plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the mounting plate away from the fixing plate, a nut is screwed on the screw rod, and the nut is located on the side of the fixing plate away from the mounting plate, so that the gap between the fixing plate and the mounting plate can be adjusted by the screwing position of the nut on the screw rod.

3. The new track sweeper according to claim 1 is characterized in that: The adjustment assembly includes a bolt that passes through the fixing plate and the mounting plate in sequence, the bolt includes a head and a screw rod, the head is located on the side of the fixing plate away from the mounting plate, a nut is screwed on the screw rod, and the nut is located on the side of the mounting plate away from the fixing plate, so that the gap between the fixing plate and the mounting plate can be adjusted by the screwing position of the nut on the screw rod.

4. The new track sweeper according to claim 2 or 3, characterized in that: The number of the bolts is two.

5. The new track sweeper according to claim 4 is characterized in that: The two bolts are evenly spaced in the width direction of the fixing plate.

6. The new track sweeper according to any one of claims 1 to 3, characterized in that: Each of the steel wire ropes comprises a plurality of steel wires which are twisted around a center or drum core to form the steel wire rope.

7. The new track sweeper according to any one of claims 1 to 3, characterized in that: The mounting plate is welded to the baffle.

8. The new track sweeper according to any one of claims 1 to 3, characterized in that: The limiting plate is welded to the fixing plate.

Citation Information

Patent Citations

  • Rail cleaner for metallurgical vehicle

    CN218116301U