Split type sun gear mechanism for overload protection

By designing the connection method of the limit assembly and multiple bolts in the split sun gear mechanism, the fault problem caused by bolt looseness in the prior art is solved, and the stability and reliability of the device are improved.

CN222910696UActive Publication Date: 2025-05-27TAIZHOU KAICHENG MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421873742.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-27
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing split sun gear mechanism can easily cause damage to the teeth or splines when overloaded, thereby destroying the planetary wheel and bearings. The bolts are easily loosened in a vibrating environment, resulting in device failure.

Method used

A split sun gear mechanism including a sun gear section and a pin tight shaft is designed, and a limiting assembly is connected with a plurality of bolts. The limiting assembly is composed of a connecting ring, a connecting plate, a groove, a spring and a snap-in block. The rapid limit of the bolts is achieved through the mutual cooperation of these structures.

Benefits of technology

It effectively solves the problem of bolts loose in vibrating environments, and realizes the rapid limit of bolts when used, improves the stability and reliability of the device, and avoids faults caused by loosening.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222910696U_ABST
    Figure CN222910696U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of mechanical design, in particular to a split type sun wheel mechanism for overload protection, which comprises a sun wheel gear section and a pinning shaft, the pinning shaft is sequentially clamped with the sun wheel gear section and a sun wheel spline section, one side of the sun wheel spline section far away from the sun wheel gear section is provided with a limit component in a matched mode, and the limit component is connected with the pinning shaft in a matched mode. A plurality of bolts are in threaded connection between the sun gear section and the sun gear spline section; by means of mutual cooperation of all the structures in the assemblies, when the device is used, bolts can be rapidly limited, and the problems that in a traditional device, bolts are generally adopted for splicing and fixing the device, but in the actual use process, the bolts are prone to loosening in the vibration environment, and the device is not prone to damage are solved. And the problems of loosening and faults of the device are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical design, and specifically relates to a split sun gear mechanism for overload protection. Background Technique

[0002] The split sun gear mechanism is a device for overload protection, mainly composed of components such as an input shaft, an output shaft, a sun gear, planet gears, a planet carrier, and a fixed external gear ring. Its working principle is similar to that of planetary gear transmission. Through the meshing and cooperation between the sun gear, planet gears, and fixed external gear ring, the transmission between the input shaft and the output shaft is realized;

[0003] When the existing device is in use, when the teeth or splines of the sun gear are damaged after overload failure, the broken teeth may break into the shafting and damage the planet gears, bearings, etc., and even break into the box body, seriously damaging the entire gearbox. At the same time, the construction period for replacing the sun gear is relatively long, and more materials and processes are required. The traditional device usually uses bolts to splice and fix the device, but in actual use, the bolts are prone to loosen under a vibrating environment, resulting in problems such as loosening and malfunction of the device. Therefore, a split sun gear mechanism for overload protection is needed to improve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a split sun gear mechanism for overload protection to solve the problems mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A split sun gear mechanism for overload protection includes a sun gear gear section and a pinning shaft. The sun gear gear section and the sun gear spline section are sequentially clamped on the pinning shaft. A limiting component is cooperatively installed on the side of the sun gear spline section away from the sun gear gear section. A plurality of bolts are threadedly connected between the sun gear gear section and the sun gear spline section;

[0007] The limiting component includes a connecting ring and a plurality of connecting plates. A plurality of grooves are evenly formed on the side wall of the connecting ring. Springs are respectively fixedly installed on the side walls of the plurality of grooves. The other ends of the plurality of springs are fixedly installed with clamping blocks. Sliding frames are respectively fixedly installed above the inner walls of the plurality of grooves. A toggle block is slidably installed in each of the plurality of sliding frames. Each of the plurality of toggle blocks is fixedly installed with a clamping block;

[0008] One ends of the plurality of connecting plates are respectively fixedly installed with inserting blocks, and inserting holes are respectively formed on the sides of the plurality of connecting plates away from the inserting blocks.

[0009] As a preferred solution of the utility model, a receiving groove is provided at one end of the bolt, and a plug-in block is clamped in the receiving groove.

[0010] As a preferred solution of the utility model, the sun gear gear segment and the sun gear spline segment are mutually engaged.

[0011] As a preferred solution of the utility model, a clamping block is slidably installed in the inner cavity of the plug hole.

[0012] As a preferred solution of the present invention, the side wall of the connecting plate is in contact with the inner wall of the connecting ring.

[0013] As a preferred solution of the utility model, the connecting ring is fixedly installed in the middle of the side wall of the sun gear spline segment, and the sun gear gear segment, the sun gear spline segment and the horizontal upward are located on the same axis.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] In the utility model, a limit assembly is provided in the split sun gear mechanism with overload protection, and the various structures in the assembly cooperate with each other, so that the bolts can be quickly limited when the device is in use, thereby solving the problem that traditional devices usually use bolts to splice and fix the devices, but during actual use, the bolts are prone to loosening in a vibrating environment, causing the device to loosen and malfunction. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the assembly structure of the utility model;

[0018] Figure 3 It is a schematic cross-sectional structure diagram of the limit assembly of the utility model.

[0019] In the figure: 1. sun gear gear segment; 2. sun gear spline segment; 3. pin shaft; 4. limit assembly; 401. connecting ring; 402. connecting plate; 403. plug-in hole; 404. groove; 405. clamping block; 406. spring; 407. toggle block; 408. sliding frame; 409. plug-in block; 5. bolt; 6. storage slot. DETAILED DESCRIPTION

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixedly installed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0024] Embodiment: Please refer to Figures 1-3 A split sun gear mechanism for overload protection as shown, including a sun gear gear section 1 and a pinning shaft 3. The sun gear gear section 1 and the sun gear spline section 2 are sequentially clamped on the pinning shaft 3. A limiting component 4 is fitted and installed on the side of the sun gear spline section 2 away from the sun gear gear section 1. A plurality of bolts 5 are threadedly connected between the sun gear gear section 1 and the sun gear spline section 2, and the sun gear gear section 1 and the sun gear spline section 2 are clamped with each other;

[0025] The limiting component 4 includes a connecting ring 401 and a plurality of connecting plates 402. A plurality of grooves 404 are evenly formed on the side wall of the connecting ring 401. A plurality of springs 406 are respectively fixedly installed on the side walls of the plurality of grooves 404. The other ends of the plurality of springs 406 are fixedly installed with clamping blocks 405. A sliding frame 408 is respectively fixedly installed above the inner walls of the plurality of grooves 404. A toggle block 407 is slidably installed in each of the plurality of sliding frames 408, and a clamping block 405 is respectively fixedly installed on each of the plurality of toggle blocks 407;

[0026] A plug-in block 409 is fixedly mounted on one end of each of the plurality of connection plates 402 , and a plug-in hole 403 is formed on one side of each of the plurality of connection plates 402 away from the plug-in block 409 .

[0027] In this embodiment, refer to Figure 1 , Figure 2 and Figure 3 As shown, a receiving groove 6 is formed at one end of the bolt 5, and a plug-in block 409 is clamped in the receiving groove 6;

[0028] The receiving groove 6 and the inserting hole 409 are engaged with each other to restrict the rotation of the bolt 5 provided with the receiving groove 6 .

[0029] In this embodiment, refer to Figure 1 and Figure 2 As shown, a clamping block 405 is slidably installed in the inner cavity of the plug hole 403, and the side wall of the connecting plate 402 is in contact with the inner wall of the connecting ring 401;

[0030] The clamping block 405 and the plugging block 403 are clamped with each other to limit the positions of the connecting plate 402 and the plugging hole 409 .

[0031] In this embodiment, refer to Figure 1 and Figure 2 As shown, the connecting ring 401 is fixedly mounted on the middle of the side wall of the sun gear spline segment 2, and the sun gear segment 1, the sun gear spline segment 2 and the horizontal upward are located on the same axis;

[0032] Among them, the sun gear gear segment 1, the sun gear spline segment 2 and the pin shaft 3 are coaxially arranged, which facilitates the rapid and stable operation of the device.

[0033] Working principle: When the sun gear spline segment 2 and the sun gear gear segment 1 are fixed by bolts 5, the positions of the bolts 5 on the sun gear spline segment 2 and the sun gear gear segment 1 are adjusted, the plug hole 409 is clamped into the receiving groove 6, and the connecting plate 402 is plugged into the groove 404 at the same time;

[0034] Before plugging in, pull the toggle block 407 to drive the snap-in block 405 to move in the direction of the sliding frame 408. When the plug-in block 403 and the snap-in block 405 are aligned, release the toggle block 407. At this time, the snap-in block 405 will be snapped into the plug-in block 403, limiting the position of the connecting plate 402 and the plug-in hole 409, thereby achieving the benefit of being able to quickly limit the bolt 5 when the device is in use, and solving the problem that traditional devices usually use bolts to splice and fix the device, but in actual use, the bolts are prone to loosening in a vibrating environment, causing the device to loosen and malfunction.

[0035] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A split sun gear mechanism for overload protection, comprising a sun gear segment (1) and a pinion shaft (3), characterized in that: The pinion shaft (3) is sequentially clamped with a sun gear segment (1) and a sun gear spline segment (2); a limiting assembly (4) is cooperatively mounted on a side of the sun gear spline segment (2) away from the sun gear segment (1); and a plurality of bolts (5) are threadedly connected between the sun gear segment (1) and the sun gear spline segment (2); The limiting assembly (4) comprises a connecting ring (401) and a plurality of connecting plates (402); a plurality of grooves (404) are evenly arranged on the side wall of the connecting ring (401); a spring (406) is fixedly installed on the side walls of the plurality of grooves (404); a clamping block (405) is fixedly installed on the other end of the plurality of springs (406); a sliding frame (408) is fixedly installed on the upper part of the inner wall of the plurality of grooves (404); a toggle block (407) is slidably installed in each of the plurality of sliding frames (408); and a clamping block (405) is fixedly installed on each of the plurality of toggle blocks (407); A plug-in block (409) is fixedly mounted on one end of each of the plurality of connection plates (402), and a plug-in hole (403) is provided on one side of each of the plurality of connection plates (402) away from the plug-in block (409).

2. A split sun gear mechanism for overload protection according to claim 1, characterized in that: A receiving groove (6) is formed at one end of the bolt (5), and a plug-in block (409) is clamped in the receiving groove (6).

3. A split sun gear mechanism for overload protection according to claim 1, characterized in that: The sun wheel gear segment (1) and the sun wheel spline segment (2) are mutually clamped.

4. A split sun gear mechanism for overload protection according to claim 1, characterized in that: A clamping block (405) is slidably mounted in the inner cavity of the plug hole (403).

5. The split sun gear mechanism for overload protection according to claim 1, characterized in that: The side wall of the connecting plate (402) and the inner wall of the connecting ring (401) are in contact with each other.

6. A split type sun gear mechanism for overload protection according to claim 1, characterized in that: The connecting ring (401) is fixedly mounted on the middle part of the side wall of the sun gear spline segment (2), and the sun gear gear segment (1) and the sun gear spline segment (2) are located horizontally and upwardly on the same axis.