Anti-abrasion guide rail rack with good stability
By designing a combined structure of the guide rail main body, rack main body, tooth, fastening bolts and buffer parts in the guide rail rack, the problem of insufficient wear and connection tightness of the guide rail rack is solved, and higher stability and longer service life are achieved.
Patent Information
- Application Number
- CN202422165244.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing rail racks are prone to wear during long-term use, and the connection tightness of the split rail racks is insufficient, resulting in poor stability.
A rail rack including a guide rail body, rack body, tooth teeth, fastening bolts, reserved grooves, fastening nuts, cushion pads, support members and buffer members is designed. It is fixedly connected to the rack body through the fastening bolts, and a rubber buffer is used to provide pretension and self-lubricating effect to enhance connection stability.
It effectively improves the stability of the rail rack, reduces loosening caused by friction, and extends the service life.
Smart Images

Figure CN222910700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide rails and racks, and specifically relates to an anti-wear guide rail and rack with good stability. Background Technique
[0002] A guide rail and rack is a guiding device widely used in mechanical transmission. It mainly consists of a rack fixed on a machine frame and a guide rail fixed on a moving part. It is a transmission device that converts linear motion and rotational motion into each other. It realizes precise control of linear motion through the meshing of the teeth on the rack and the gear.
[0003] The guide rail and rack usually consists of two parts: a rack and a guide rail. The rack is a long strip-shaped part with many teeth evenly distributed on one side. The guide rail is used to support and guide the moving part to ensure its movement along a predetermined trajectory. Generally, the guide rail and the rack are of an integrated structural form. When the rack meshes and drives with the gear for a long time, it is prone to wear. After wearing to a certain extent, it needs to be replaced as a whole, which is not conducive to saving resources. And for some split-type guide rail and racks, there is a problem of insufficient connection tightness, and it is easy to loosen between the rack and the guide rail, and the stability during work is not good. Content of the Utility Model
[0004] The purpose of the utility model is to provide an anti-wear guide rail and rack with good stability to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an anti-wear guide rail and rack with good stability, including a guide rail main body, a rack main body, teeth and fastening bolts. The rack main body is arranged on the top of the guide rail main body, and teeth are evenly distributed on the surface of the rack main body. A chromium-plated wear-resistant coating is arranged on the outside of the teeth. Reserved grooves are evenly opened at the bottom of the guide rail main body, and the inside of the reserved grooves is fixedly connected with the rack main body through fastening bolts. The bottom ends of the fastening bolts are locked and fixed through fastening nuts, and one end of each fastening nut close to the reserved groove is tightly attached to the reserved groove through a buffer cushion plate. A support member is arranged at one end of each buffer cushion plate close to the fastening nut, and a buffer member is arranged between each support member and the fastening nut.
[0006] Preferably, mounting holes are evenly distributed on the rack main body, and the mounting holes are arranged in a staggered manner with the fastening bolts.
[0007] Preferably, a cavity is opened at the central position inside the rack main body, and two groups of reinforcing plate members are arranged inside the cavity.
[0008] Preferably, a base body is arranged at the central position inside each tooth, and each base body is made of alloy steel.
[0009] Preferably, grooves are provided on the rack body between the teeth, and the cross-sections of the grooves are all semi-circular structures.
[0010] Preferably, the buffer members are all strip-shaped rubbers, and both ends of the buffer members are connected to the support members to form an arched structure.
[0011] Preferably, a hardened layer is provided on the outer side of the base body, and the hardened layer is covered on the surface of the base body by means of carburizing and quenching.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The anti-wear guide rail rack with good stability is provided with a guide rail body, a rack body, teeth, fastening bolts, reserved grooves, fastening nuts, buffer pads, support members and buffer members. The guide rail body is uniformly fixedly connected to the rack body through the fastening bolts, and one ends of the fastening bolts are fixedly locked through the fastening nuts. Reserved grooves are uniformly formed on one side of the guide rail body, so that the fastening nuts can be embedded into the reserved grooves and are not easily exposed outside to affect the use of the guide rail body. One ends of the fastening nuts close to the reserved grooves are tightly pressed and fitted to the reserved grooves through the buffer pads. The buffer members are strip-shaped rubbers, and both ends of the buffer members are connected to the support members to form an arched structure. When the fastening nuts are connected to the fastening bolts, a certain pre-tightening force is applied to the fastening bolts by using the elasticity of the rubber, thereby improving the connection stability. At the same time, the self-lubricity of the rubber material can also reduce the friction during the connection process and reduce the loosening phenomenon caused by friction. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;
[0015] Figure 2 It is for the Figure 1 magnified structure schematic diagram at B in the present utility model;
[0016] Figure 3 It is for the Figure 1 magnified structure schematic diagram at A in the present utility model;
[0017] Figure 4 It is a side view structure schematic diagram of the present utility model;
[0018] Figure 5 It is a tooth sectional structure schematic diagram of the present utility model.
[0019] In the figure: 1. Guide rail main body; 2. Rack main body; 3. Mounting hole; 4. Teeth; 5. Fastening bolt; 6. Reserved groove; 7. Buffer cushion plate; 8. Support member; 9. Fastening nut; 10. Buffer member; 11. Groove; 12. Cavity; 13. Reinforcing plate member; 14. Substrate; 15. Hardened layer; 16. Chrome-plated wear-resistant coating. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-5 , an embodiment provided by the present invention: an anti-wear guide rail rack with good stability, including a guide rail main body 1, a rack main body 2, teeth 4 and fastening bolts 5. The rack main body 2 is arranged on the top of the guide rail main body 1, and the guide rail main body 1 and the rack main body 2 adopt a split structure form;
[0022] Teeth 4 are evenly distributed on the surface of the rack main body 2 for meshing transmission with a gear. A chrome-plated wear-resistant coating 16 is arranged on the outside of the teeth 4 to improve its wear resistance;
[0023] A hardened layer 15 is arranged on the outside of the substrate 14, and the hardened layer 15 is covered on the surface of the substrate 14 by means of carburizing and quenching to increase its structural strength and extend its service life;
[0024] Grooves 11 are arranged on the rack main body 2 between the teeth 4, and the cross sections of the grooves 11 are all in a semi-circular structure, having a buffering effect, and playing a role in reducing friction and protecting the rack main body 2 when the teeth 4 and the gear rotate and mesh;
[0025] A cavity 12 is opened at the central position inside the rack main body 2, and 2 groups of reinforcing plate members 13 are arranged inside the cavity 12, which is beneficial to reducing the weight of the rack main body 2 while ensuring its structural strength and compressive performance;
[0026] Reserved grooves 6 are evenly opened at the bottom of the guide rail main body 1, and the inside of the reserved grooves 6 is fixedly connected to the rack main body 2 through fastening bolts 5, and the bottom ends of the fastening bolts 5 are locked and fixed through fastening nuts 9;
[0027] One end of the fastening nut 9 close to the reserved groove 6 is tightly pressed and attached to the reserved groove 6 through a buffer cushion plate 7;
[0028] The guide rail main body 1 is fixedly connected to the rack main body 2 evenly through fastening bolts 5. One end of each fastening bolt 5 is fixedly locked through a fastening nut 9. A reserved groove 6 is evenly opened on one side of the guide rail main body 1, so that the fastening nut 9 can be embedded into the reserved groove 6 and is not easily exposed outside to affect the use of the guide rail main body 1;
[0029] At one end of the buffer backing plate 7 close to the fastening nut 9, a support member 8 is provided, and a buffer member 10 is provided between the support member 8 and the fastening nut 9;
[0030] The buffer members 10 are all strip-shaped rubbers, and both ends of the buffer members 10 are connected to the support member 8 to form an arched structure;
[0031] When the fastening nut 9 is connected to the fastening bolt 5, the elasticity of the rubber is used to apply a certain pre-tightening force to the fastening bolt 5, thereby improving the connection stability. At the same time, the self-lubricity of the rubber material can also reduce the friction during the connection process and reduce the loosening phenomenon caused by friction;
[0032] Mounting holes 3 are evenly distributed on the rack main body 2, and the mounting holes 3 are arranged in a staggered manner with the fastening bolts 5 to prevent interference during the installation of the rack main body 2.
[0033] Working principle: In the use of the embodiment of the present application, the guide rail main body 1 and the rack main body 2 adopt a split structure form. The guide rail main body 1 is fixedly connected to the rack main body 2 evenly through fastening bolts 5. One end of each fastening bolt 5 is fixedly locked through a fastening nut 9. A reserved groove 6 is evenly opened on one side of the guide rail main body 1, so that the fastening nut 9 can be embedded into the reserved groove 6 and is not easily exposed outside to affect the use of the guide rail main body 1. One end of the fastening nut 9 close to the reserved groove 6 is tightly pressed and attached to the reserved groove 6 through a buffer backing plate 7. The buffer member 10 is a strip-shaped rubber, and both ends of it are connected to the support member 8 to form an arched structure. When the fastening nut 9 is connected to the fastening bolt 5, the elasticity of the rubber is used to apply a certain pre-tightening force to the fastening bolt 5, thereby improving the connection stability. At the same time, the self-lubricity of the rubber material can also reduce the friction during the connection process and reduce the loosening phenomenon caused by friction. Teeth 4 are evenly distributed on the surface of the rack main body 2 for meshing transmission with a gear. Grooves 11 are opened on the rack main body 2 between the teeth 4, which have a buffering effect and play a role in reducing friction and protecting the rack main body 2. The teeth 4 include a base body 14 and a hardened layer 15. The base body 14 is made of alloy steel, and a hardened layer 15 is provided on its surface by carburizing and quenching to increase its structural strength. At the same time, a chromium-plated wear-resistant coating 16 is coated on the surface of the teeth 4, which can further improve the wear resistance of the teeth 4, extend the service life, and reduce the replacement frequency.
[0034] Obviously, the above-described embodiments are only some embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0036] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0037] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A wear-resistant guide rail rack with good stability, characterized in that: The invention comprises a guide rail body (1), a rack body (2), teeth (4) and a fastening bolt (5); the top of the guide rail body (1) is provided with a rack body (2), and the surface of the rack body (2) is evenly distributed with teeth (4); the outer side of the teeth (4) is provided with a chrome-plated wear-resistant coating (16); the bottom of the guide rail body (1) is evenly provided with reserved grooves (6), and the inside of the reserved grooves (6) is fixedly connected to the rack body (2) through fastening bolts (5); the bottom ends of the fastening bolts (5) are locked and fixed by fastening nuts (9), and the ends of the fastening nuts (9) close to the reserved grooves (6) are pressed and fitted with the reserved grooves (6) through buffer pads (7); the ends of the buffer pads (7) close to the fastening nut (9) are provided with support members (8), and buffer members (10) are provided between the support members (8) and the fastening nut (9).
2. The wear-resistant guide rail rack with good stability according to claim 1, characterized in that: The rack body (2) is provided with mounting holes (3) evenly distributed thereon, and the mounting holes (3) and the fastening bolts (5) are arranged in a staggered manner.
3. The wear-resistant guide rail rack with good stability according to claim 1, characterized in that: A cavity (12) is provided at a central position inside the rack body (2), and two groups of reinforcement plates (13) are arranged inside the cavity (12).
4. The wear-resistant guide rail rack with good stability according to claim 1, characterized in that: A base body (14) is provided at a central position inside each of the teeth (4), and the base body (14) is made of alloy steel.
5. The wear-resistant guide rail rack with good stability according to claim 1, characterized in that: Grooves (11) are provided on the rack body (2) between the teeth (4), and the cross-section of the grooves (11) is a semicircular structure.
6. The wear-resistant guide rail rack with good stability according to claim 1, characterized in that: The buffer components (10) are all strip-shaped rubber, and both ends of the buffer components (10) are connected to the support components (8) to form an arched structure.
7. The wear-resistant guide rail rack with good stability according to claim 4, characterized in that: A hardened layer (15) is provided on the outer side of the substrate (14), and the hardened layer (15) is covered on the surface of the substrate (14) by carburizing and quenching.