Shell for water path and air path in wall-hanging stove

By designing a detachable shell structure and welding or glue-covered secondary connection, the problems of low energy utilization and poor processing accuracy of wall-mounted furnaces are solved, the processing accuracy and yield rate are improved, and the assembly cost is reduced.

CN222911977UActive Publication Date: 2025-05-27ZHEJIANG WISE ELECTRICAL APPLIANCES CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421989956.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-27
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing wall-mounted furnace has low energy utilization, high loss, high exhaust emissions, high pollution, and the integrated molding of the outer shell of the heat exchanger leads to poor processing accuracy, affecting the mass production yield rate.

Method used

A detachable shell structure is designed, and the support shell main body can be detached into the first air passage shell, the second air passage shell, the water passage main shell and the water passage shell side plate, which are secondaryly connected by welding or glue wrapping to improve processing accuracy and connection strength.

Benefits of technology

Through the design of splitting and secondary connection, the machining accuracy and ease of forming of each part are improved, the yield rate after production is ensured, and assembly costs and waste use are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222911977U_ABST
    Figure CN222911977U_ABST
Patent Text Reader

Abstract

The utility model relates to a shell for a water path and an air path in a wall-hanging stove, which comprises a supporting shell main body allowing gas to pass through, a water path circulating assembly is arranged in the supporting shell main body, the supporting shell main body can be split into a plurality of shell parts, and the plurality of shell parts are connected in a welding mode or a rubber coating mode; in the machining process, the internal structure of each shell part can be adjusted according to requirements, and convenience is brought to production, design and machining.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wall-hung boilers, and particularly relates to a housing for a water circuit and an air circuit inside a wall-hung boiler. Background Art

[0002] A wall-hung boiler is a device that uses gas to heat domestic water and provide heating. At present, more and more people begin to use wall-hung boilers. However, the existing conventional wall-hung boilers only utilize the heat of the combustion chamber once, and the high-temperature flue gas generated by combustion carries a large amount of heat that is not fully utilized and is discharged. Such wall-hung boilers have low energy utilization efficiency, high losses, high exhaust gas emissions, and large pollution. Therefore, wall-hung boilers with waste heat recovery functions have also emerged on the market.

[0003] The authorized announcement number is CN114061146B, which discloses a condensing gas wall-hung boiler. Combining its specification and drawings, its scheme includes a gas inlet pipe, a proportional valve, a burner, a heat exchanger, and a blower. A heat exchanger is provided above the burner, and a blower is provided above the heat exchanger. The heat exchanger includes a heat exchanger housing, a shell-side inlet pipe, a shell-side outlet pipe, a water inlet, a water outlet, and multiple heat exchange tubes. However, if the heat exchanger housing is integrally formed, it will lead to poor internal processing accuracy, thus affecting the yield rate during mass production. Moreover, it is particularly difficult to add a structure to one end face inside the heat exchanger housing. Summary of the Invention

[0004] The utility model mainly aims at the problems existing in the use of wall-hung boilers and invents a housing for a water circuit and an air circuit inside a wall-hung boiler. During the processing, the support shell body can be split into a first air circuit housing, a second air circuit housing, a main water circuit housing, and a water circuit housing side plate, or the circular air guide opening at the end of the first air circuit housing can be split into individual parts. After such splitting, the factory can adjust the internal structure of each part according to requirements.

[0005] The invention object of the utility model is realized through the following technical scheme: A housing for a water circuit and an air circuit inside a wall-hung boiler includes a support shell body allowing gas to pass through. A water circuit circulation component is provided inside the support shell body. The support shell body can be split into several shell parts, and the several shell parts are secondarily connected by welding or encapsulation.

[0006] Preferably, the support shell body includes a first air circuit housing, a second air circuit housing, and a water circuit housing. The first air circuit housing, the second air circuit housing, and the water circuit housing are secondarily connected by welding or encapsulation.

[0007] Preferably, the materials of the first air circuit housing, the second air circuit housing, and the water circuit housing are plastic materials.

[0008] Preferably, the welding method of the first air duct housing, the second air duct housing and the water duct housing is specifically hot plate welding.

[0009] Preferably, one end of the first air duct housing is provided with a circular air guide port, the other end of the first air duct housing is adapted to one end of the water duct housing, one end of the second air duct housing is provided with a rectangular air guide port, and the other end of the second air duct housing is adapted to the other end of the water duct housing.

[0010] Preferably, several first fixing seat bosses are provided on one side of the water duct housing, a first water inlet and a first water outlet are provided on the other side of the water duct housing, and the ends of the first water inlet and the first water outlet are both connected to an external water duct pipeline.

[0011] Preferably, the water circulation assembly includes a water guide tank and a honeycomb plate. The surface of the water guide tank is provided with a second water inlet, a second water outlet and several rectangular through holes, and the honeycomb plate covers the entire water guide tank.

[0012] Preferably, one end of the honeycomb plate is provided with several second fixing bosses adapted to the inside of the first fixing seat bosses, and the other end of the honeycomb plate is provided with a third water inlet and a third water outlet respectively adapted to the second water inlet and the second water outlet.

[0013] Preferably, the connection between the circular air guide port and the first air duct housing is also a welded connection or a secondary connection by encapsulation, and this setting is to improve the connection strength.

[0014] Preferably, the water duct housing includes a water duct main housing and a water duct housing side plate, and the connection between the water duct main housing and the water duct housing side plate is also a welded connection or a secondary connection by encapsulation.

[0015] Compared with the prior art, the present utility model has the following beneficial effects: 1. During the processing, the support shell body can be split into a first air duct housing, a second air duct housing, a water duct main housing and a water duct housing side plate, or the circular air guide port at the end of the first air duct housing can be split into individual parts, and then hot plate welding or secondary connection by encapsulation is carried out. After such splitting, the factory can adjust the internal structure of each part according to requirements, which brings convenience to production, design and processing; 2. Compared with the integrally formed support shell body, the accuracy of each part after processing is higher and the forming is easier after splitting, which ensures the qualified product rate after factory production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a perspective view of the first embodiment of the present utility model;

[0017] Figure 2 is an exploded view of the first embodiment of the present utility model;

[0018] Figure 3 Is the perspective view of the second embodiment of the present utility model;

[0019] Figure 4 Is the exploded view of the second embodiment of the present utility model;

[0020] Figure 5 Is the perspective view of the water circuit circulation component of the present utility model;

[0021] Figure 6 Is the exploded view of the water circuit circulation component of the present utility model.

[0022] Reference numerals in the figure: 1, main support shell; 11, first air duct shell; 12, second air duct shell; 13, water circuit shell; 111, circular air guide opening; 131, first fixed seat boss; 132, first water inlet; 133, first water outlet; 134, main water circuit shell; 135, water circuit shell side plate; 2, water circuit circulation component; 21, water guide tank; 22, honeycomb plate; 211, second water inlet; 212, second water outlet; 213, rectangular through hole; 221, second fixed boss; 222, third water inlet; 223, third water outlet. Detailed implementation manners

[0023] The present utility model will be further described below in conjunction with the embodiments shown in the drawings:

[0024] As Figures 1 to 2As shown, in the first embodiment of the present utility model, a housing for the water circuit and air circuit inside a wall-mounted boiler includes a support housing main body 1 that allows gas to pass through. A water circuit circulation component 2 is provided inside the support housing main body 1. The support housing main body 1 can be split into several housing parts, and the several housing parts are connected by welding or secondarily connected by encapsulation. Specifically, the support housing main body 1 includes a first air circuit housing 11, a second air circuit housing 12, and a water circuit housing 13. The first air circuit housing 11, the second air circuit housing 12, and the water circuit housing 13 are connected by welding or secondarily connected by encapsulation. The water circuit housing 13 includes a water circuit main housing 134 and a water circuit housing side plate 135, and the water circuit main housing 134 and the water circuit housing side plate 135 are also connected by welding or secondarily connected by encapsulation. One end of the first air circuit housing 11 is provided with a circular air guide port 111, and the other end of the first air circuit housing 11 is adapted to one end of the water circuit housing 13. One end of the second air circuit housing 12 is provided with a rectangular air guide port 121, and the other end of the second air circuit housing 12 is adapted to the other end of the water circuit housing 13. A number of first fixing seat bosses 131 are provided on one side of the water circuit housing 13. A first water inlet 132 and a first water outlet 133 are provided on the other side of the water circuit housing 13. The ends of the first water inlet 132 and the first water outlet 133 are both connected to an external water circuit pipeline. It should be noted that the materials of the first air circuit housing 11, the second air circuit housing 12, and the water circuit housing 13 are plastic materials. The secondary connection by encapsulation can complete the integration of multiple components at one time, reducing subsequent assembly steps, shortening the production cycle, helping to reduce waste and lower the defective rate. Moreover, the combination of encapsulation and the base material is completed simultaneously during the injection molding process, avoiding additional bonding or welding steps, reducing the assembly cost, and also reducing the need to use additional adhesives or other connection materials. The aforementioned welding method is specifically hot plate welding. Selecting hot plate welding has advantages in forming the entire support housing main body 1 because hot plate welding can be applied to workpieces of different sizes without area limitations and can be applied to any welding surface without special requirements. The welding strength is high: the welding surface can allow plastic margin compensation to ensure the welding strength; the flexibility is high: the welding program can be adjusted according to the requirements of various materials to meet different production needs; the equipment cost is low: the cost of hot plate welding equipment is relatively low, suitable for cost-sensitive production environments; the operation is simple: hot plate welding supports manual operation, making the operation process more flexible and simple.

[0025] As Figures 3 to 4 shown, in the second embodiment of the present utility model, the only difference from the first embodiment is that the circular air guide port 111 at the end of the first air circuit housing 11 is split into individual parts, and the circular air guide port 111 and the first air circuit housing 11 are also connected by hot plate welding or secondarily connected by encapsulation.

[0026] As Figures 5 to 6 shown, the water circulation component inside the first embodiment and the second embodiment of the present utility model, the water circulation component 2 includes a water guiding tank 21 and a honeycomb panel 22. The surface of the water guiding tank 21 is provided with a second water inlet 211, a second water outlet 212 and a plurality of rectangular through holes 213. The honeycomb panel 22 covers the entire water guiding tank 21. One end of the honeycomb panel 22 is provided with a plurality of second fixing bosses 221 adapted to the inside of the first fixing seat boss 131. The other end of the honeycomb panel 22 is provided with a third water inlet 222 and a third water outlet 223 respectively adapted to the second water inlet 211 and the second water outlet 212. After such a setting, the water circuits of the wall-mounted boiler are respectively connected to the ends of the first water inlet 132 and the first water outlet 133. Water flows into the inside of the water guiding tank 21 from the first water inlet 132. The wind generated by the wall-mounted boiler will flow into the inside of the water circuit housing 13 after passing through the first air path housing 11 or the second air path housing 12. The honeycomb panel 22 warms the water guiding tank 21, and the warmed water is then discharged through the second water outlet 212.

[0027] Working principle and usage method of the present utility model:

[0028] During the processing, the support shell main body 1 can be split into the first air path housing 11, the second air path housing 12, the water circuit main housing 134 and the water circuit housing side plate 135, or the circular air guide opening 111 at the end of the first air path housing 11 can be split into individual parts. After such splitting, the factory can adjust the internal structure of each part according to requirements. Compared with the integrally formed support shell main body 1, the accuracy of each part after processing is higher after splitting, and it can also be adjusted according to requirements.

[0029] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains can make various modifications or supplements to the described specific embodiments or use similar ways to substitute, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. A shell for a water channel and an air channel inside a wall-mounted boiler, comprising a supporting shell body (1) allowing gas to pass through, characterized in that: A water circulation assembly (2) is provided inside the supporting shell body (1), and the supporting shell body (1) can be split into a plurality of shell parts, and the plurality of shell parts are connected secondary by welding or encapsulation.

2. The shell for the water channel and air channel inside the wall-mounted boiler according to claim 1, characterized in that: The supporting shell body (1) comprises a first air path shell (11), a second air path shell (12) and a water path shell (13); the first air path shell (11), the second air path shell (12) and the water path shell (13) are connected by welding or by secondary connection by rubber coating.

3. The shell for the water channel and air channel inside the wall-mounted boiler according to claim 2, characterized in that: The first air path housing (11), the second air path housing (12) and the water path housing (13) are made of plastic material.

4. The shell for the water channel and air channel inside the wall-mounted boiler according to claim 3, characterized in that: The welding method of the first air path housing (11), the second air path housing (12) and the water path housing (13) is specifically hot plate welding.

5. The shell for the water channel and air channel inside the wall-mounted boiler according to claim 4, characterized in that: A circular air guide port (111) is provided at one end of the first air path housing (11), and the other end of the first air path housing (11) is adapted to fit at one end of the water path housing (13); a rectangular air guide port (121) is provided at one end of the second air path housing (12), and the other end of the second air path housing (12) is adapted to fit at the other end of the water path housing (13).

6. The housing for the water channel and the air channel inside the wall-mounted boiler according to claim 5, characterized in that: A plurality of first fixing seat bosses (131) are provided on one side of the water circuit housing (13), and a first water inlet (132) and a first water outlet (133) are provided on the other side of the water circuit housing (13), wherein ends of the first water inlet (132) and the first water outlet (133) are both connected to an external water circuit pipeline.

7. The housing for the water channel and the air channel inside the wall-mounted boiler according to claim 6, characterized in that: The water circulation assembly (2) comprises a diversion water tank (21) and a honeycomb plate (22); a second water inlet (211), a second water outlet (212) and a plurality of rectangular through holes (213) are provided on the surface of the diversion water tank (21); and the honeycomb plate (22) covers the entire diversion water tank (21).

8. The shell for the water channel and air channel inside the wall-mounted boiler according to claim 7, characterized in that: One end of the honeycomb panel (22) is provided with a plurality of second fixed bosses (221) adapted to fit inside the first fixed seat boss (131), and the other end of the honeycomb panel (22) is provided with a third water inlet (222) and a third water outlet (223) adapted to fit the second water inlet (211) and the second water outlet (212), respectively.

9. The housing for the water channel and the air channel inside the wall-mounted boiler according to claim 5, characterized in that: The circular air guide port (111) and the first air path housing (11) are also connected by welding or by secondary connection in a rubber-coated manner.

10. The housing for the water channel and the air channel inside the wall-mounted boiler according to claim 5, characterized in that: The water channel housing (13) comprises a main water channel housing (134) and a water channel housing side plate (135), and the main water channel housing (134) and the water channel housing side plate (135) are also connected by welding or by secondary connection by rubber coating.

Citation Information

Patent Citations

  • A condensing gas wall-mounted boiler

    CN114061146B