Freeze dryer for preparing dried Tibetan medicine products

By using a combination of conveyor belt and feed plate in the freeze-dryer, the spreading uniformity of medicinal materials is improved, and automatic cleaning is performed using water spray ports, cleaning brush drums and scrapers. The problems of low placement and pick-up efficiency, poor freezing uniformity and high labor intensity in the existing freeze-dryer Chinese medicinal materials are solved, and more efficient freeze-drying processing of medicinal materials and lower labor intensity for personnel are achieved.

CN222912139UActive Publication Date: 2025-05-27TIBET YUNJIU IND CO LTD
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Patent Information

Application Number
CN202421111101.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-05-27
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

When used, the existing freeze-dryer for preparing dry products of Tibetan medicinal materials has low efficiency in placement and picking and placement of medicinal materials, poor uniformity in freezing, and frequent disassembly and washing freeze-drying racks, which has high labor intensity.

Method used

A freeze-dryer is designed, using a combination of a conveyor belt and a feed plate to convey medicinal materials through the conveyor belt and use the feed plate to tick the medicinal materials to improve the spreading uniformity; at the same time, water spray ports, cleaning brush drums and scrapers are used to clean the conveyor belt to reduce the labor intensity of people.

Benefits of technology

It improves the production efficiency of medicinal materials and the uniformity of freeze-drying processing, reduces the labor intensity of people, and improves the efficiency of medicinal materials acquisition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a freeze dryer for preparing dried Tibetan medicinal materials, which relates to the technical field of medicinal material freeze-drying and comprises a freeze dryer body, a sealed medicine inlet is arranged at the upper position of one side of the freeze dryer body, a first conveying belt and a second conveying belt are rotatably mounted in the freeze dryer body through a rotating shaft, and the first conveying belt and the second conveying belt are connected with the freeze dryer body. The second conveying belt is located below the first conveying belt, the side, away from the sealed medicine inlet, of the first conveying belt is not in contact with the inner side of the freeze dryer body, and through the first conveying belt and the second conveying belt, spreading uniformity is improved conveniently, a large number of medicinal materials are prevented from being stacked together, production efficiency is improved conveniently, and the medicinal materials are cleaned conveniently after being processed; the labor intensity of workers is reduced, and the problems that when a traditional freeze dryer for preparing the Tibetan medicinal material dried products is used, the back-and-forth taking and placing efficiency is low, the production efficiency of medicinal materials is affected, and the labor intensity is high when a freeze-drying frame is detached for scrubbing after repeated use are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of medicinal material freeze-drying, in particular to a freeze-dryer for preparing dried Tibetan medicinal materials. Background Technique

[0002] Tibet is located on the roof of the world. Its special geographical environment has created various unique medicinal materials in the Tibet region. After the Tibetan medicinal materials are subjected to prefabrication processes such as classification, impurity removal, washing or slicing, the freeze-dryer uses the vacuum freeze-drying process to reduce the water content of the medicinal materials to less than 5% for subsequent sealed packaging, which can better maintain the activity and effective components of the medicinal materials.

[0003] When the existing freeze-dryer for preparing dried Tibetan medicinal materials is in use, the medicinal materials are usually placed on the freeze-drying rack for freeze-drying processing. The efficiency of taking and placing back and forth is relatively low, which affects the production efficiency of the medicinal materials. Moreover, the medicinal materials are stacked and laid flat on the freeze-drying rack, and the freezing uniformity is poor, which affects the freeze-drying processing. At the same time, for the sake of production hygiene, the freeze-drying rack needs to be removed and scrubbed after multiple uses, and the labor intensity is relatively high. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a freeze-dryer for preparing dried Tibetan medicinal materials, which can effectively solve the problems in the background technique.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A freeze-dryer for preparing dried Tibetan medicinal materials includes a freeze-dryer body. A sealed medicine inlet is arranged at a position above one side of the freeze-dryer body. A conveyor belt one and a conveyor belt two are rotatably installed inside the freeze-dryer body through a rotating shaft.

[0007] The conveyor belt two is located below the conveyor belt one. One side of the conveyor belt one away from the sealed medicine inlet does not contact the inner side of the freeze-dryer body. A conveying motor one and a conveying motor two are installed at the rear end of the freeze-dryer body. The driving shaft of the conveying motor one is connected to the rotating shaft of the conveyor belt one, and the driving shaft of the conveying motor two is connected to the rotating shaft of the conveyor belt two. Scraping plates are rotatably installed at positions on both sides above the conveyor belt one and the conveyor belt two inside the freeze-dryer body. A scraping motor is installed on one side of the freeze-dryer body, and the driving shaft of the scraping motor is in transmission connection with the rotating rod of the scraping plate through a transmission pulley group.

[0008] As a further solution of the utility model, guiding frames are arranged on the side where the bottoms of the conveyor belt one and the conveyor belt two are far away from each other inside the freeze-dryer body. Installation plates are fixedly connected above the two guiding frames inside the freeze-dryer body. The top ends of the installation plates are movably installed with scraping blocks through a plurality of movable rods, and the top ends of the two scraping blocks are respectively attached to the bottom surfaces of the conveyor belt one and the conveyor belt two.

[0009] As a further solution of the present utility model, water pipes are installed at the positions near the front and rear ends on both sides of one side of the freeze dryer body penetrating through and the two mounting plates, and one end of the water pipe extending into the freeze dryer body is connected with a water spray nozzle.

[0010] As a further solution of the present utility model, above the two guiding frames and located between the water spray nozzle and the scraping block, a cleaning brush barrel is rotatably installed, and the outer circles of the two cleaning brush barrels are respectively attached to the bottom surfaces of conveyor belt one and conveyor belt two. A brushing motor is installed on one side of the freeze dryer body, and the driving shaft of the brushing motor is in transmission connection with the two cleaning brush barrels through a transmission pulley group.

[0011] As a further solution of the present utility model, a number of thrust springs are arranged at the top end of the mounting plate, and the upper and lower ends of the thrust springs are respectively connected to the upper and lower opposite surfaces of the mounting plate and the scraping block.

[0012] As a further solution of the present utility model, collection boxes that match the guiding frames are arranged on both sides of the freeze dryer body, and sewage pipes are connected to the bottom ends of the two collection boxes.

[0013] As a further solution of the present utility model, a feeding port is arranged at the position near the front of the bottom end of the freeze dryer body, a discharge baffle that matches the feeding port is movably installed through one side of the freeze dryer body, and the position near the upper part of the front end of the freeze dryer body is transparent.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] By setting conveyor belt one and conveyor belt two, and rotating conveyor belt one and conveyor belt two, it is convenient to spread and convey the Tibetan medicinal materials. At the same time, during the conveying process, the medicinal materials are stirred by the rotation of the material pushing plate, which is convenient to improve the uniformity of spreading, avoid a large amount of medicinal materials piling up together, and does not require personnel to put and spread the medicinal materials one by one, which is convenient to improve production efficiency;

[0016] By opening the discharge baffle and continuously rotating conveyor belt two and conveyor belt one, it is convenient to discharge the freeze-dried Tibetan medicinal materials, and it is collected by non-personnel, which is convenient to improve the taking efficiency. And during the use process, through the cooperation of the water spray nozzle, the cleaning brush barrel, the scraping block with conveyor belt one and conveyor belt two, it is convenient to clean them after processing and reduce the labor intensity of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a freeze dryer for preparing dry products of Tibetan medicinal materials of the present utility model;

[0018] Figure 2It is a schematic diagram of the internal structure of the freeze dryer body in the overall structure of a freeze dryer for preparing dried Tibetan medicinal materials of the present utility model;

[0019] Figure 3 In a freeze dryer for preparing dried Tibetan medicinal materials of the present utility model Figure 2 is an enlarged view of area A;

[0020] Figure 4 It is a cross-sectional view of the connection between the water delivery pipe and the movable rod in the overall structure of a freeze dryer for preparing dried Tibetan medicinal materials of the present utility model.

[0021] In the figure: 1. Freeze dryer body; 2. Sealed medicine inlet; 3. Conveyor belt 1; 4. Conveyor belt 2; 5. Discharge baffle; 6. Stirring plate; 7. Mounting plate; 8. Water spray nozzle; 9. Water delivery pipe; 10. Thrust spring; 11. Scraping block; 12. Movable rod; 13. Cleaning brush barrel; 14. Guide frame; 15. Collection box; 16. Sewage pipe. Specific embodiments

[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] As Figures 1-4 shown, a freeze dryer for preparing dried Tibetan medicinal materials includes a freeze dryer body 1. A sealed medicine inlet 2 is provided at a position above one side of the freeze dryer body 1. A conveyor belt 1 and a conveyor belt 2 are rotatably installed inside the freeze dryer body 1 through a rotating shaft;

[0024] The conveyor belt 2 is located below the conveyor belt 1. One side of the conveyor belt 1 away from the sealed medicine inlet 2 does not contact the inner side of the freeze dryer body 1. A conveying motor 1 and a conveying motor 2 are installed at the rear end of the freeze dryer body 1. The driving shaft of the conveying motor 1 is connected to the rotating shaft of the conveyor belt 1, and the driving shaft of the conveying motor 2 is connected to the rotating shaft of the conveyor belt 2. Stirring plates 6 are rotatably installed at positions on both sides above the conveyor belt 1 and the conveyor belt 2 inside the freeze dryer body 1. A stirring motor is installed on one side of the freeze dryer body 1, and the driving shaft of the stirring motor is in transmission connection with the rotating rod of the stirring plate 6 through a transmission pulley group.

[0025] In this embodiment, a guiding frame 14 is provided inside the freeze dryer body 1 and on the side where the bottoms of the first conveyor belt 3 and the second conveyor belt 4 are far away from each other. And mounting plates 7 are fixedly connected above the two guiding frames 14 inside the freeze dryer body 1. The top end of the mounting plate 7 is movably installed with scraping blocks 11 through a plurality of movable rods 12. And the top ends of the two scraping blocks 11 are respectively in contact with the bottom surfaces of the first conveyor belt 3 and the second conveyor belt 4. By making the scraping blocks 11 in contact with the first conveyor belt 3 and the second conveyor belt 4, the function of scraping the possibly adhered medicinal residues on the first conveyor belt 3 and the second conveyor belt 4 can be achieved.

[0026] In this embodiment, water pipes 9 are installed on one side of the freeze dryer body 1 and at the front and rear positions on both sides of the two mounting plates 7. And the end of the water pipe 9 extending into the freeze dryer body 1 is connected with a water spraying port 8. By connecting the water pipe 9 with an external flushing water pipe, making the first conveyor belt 3 and the second conveyor belt 4 rotate, and opening the external water valve, the water flows through the conveyance of the water pipe 9 and is sprayed from the water spraying port 8 onto the rotating first conveyor belt 3 and the second conveyor belt 4, which is convenient for flushing them.

[0027] In this embodiment, cleaning brush cylinders 13 are rotatably installed above the two guiding frames 14 and between the water spraying ports 8 and the scraping blocks 11. And the outer circles of the two cleaning brush cylinders 13 are respectively in contact with the bottom surfaces of the first conveyor belt 3 and the second conveyor belt 4. A brushing motor is installed on one side of the freeze dryer body 1. And the driving shaft of the brushing motor is in transmission connection with the two cleaning brush cylinders 13 through a transmission pulley set. By setting the driving shaft of the brushing motor to rotate, driving the cleaning brush cylinders 13 to brush the first conveyor belt 3 and the second conveyor belt 4, it is convenient to improve the cleaning effect.

[0028] In this embodiment, a plurality of thrust springs 10 are provided at the top end of the mounting plate 7. And the upper and lower ends of the thrust springs 10 are respectively connected to the upper and lower opposite surfaces of the mounting plate 7 and the scraping blocks 11. Through the elasticity of the thrust springs 10, the scraping blocks 11 can be continuously pushed to be in contact with the first conveyor belt 3 and the second conveyor belt 4, avoiding the scraping blocks 11 from moving away.

[0029] In this embodiment, collection boxes 15 that match the guiding frames 14 are provided on both sides of the freeze dryer body 1. The bottom ends of the two collection boxes 15 are both connected with sewage pipes 16. Through the guiding frames 14, it is convenient to guide the cleaned garbage into the collection boxes 15. Then, by connecting the sewage pipes 16 with an external garbage collection device, it is convenient to discharge the cleaned garbage.

[0030] In this embodiment, a discharge port is provided at the front position of the bottom end of the freeze dryer body 1. A discharge baffle 5 that is mutually matched with the discharge port is movably installed through one side of the freeze dryer body 1. The upper position of the front end of the freeze dryer body 1 is transparent. After the freeze-drying process is completed, the discharge baffle 5 can be pulled out to remove the blockage of the discharge port. Then, the first conveyor belt 3 and the second conveyor belt 4 can be started. Since the medicinal materials are placed on them, the freeze-dried medicinal materials can be conveyed to the discharge port through their rotation, and then discharged from the freeze dryer body 1. Moreover, a transparent plate is provided at the front end of the freeze dryer body 1 to facilitate observing the position of the medicinal materials.

[0031] It should be noted that the present utility model is a freeze dryer for preparing dried products of Tibetan medicinal materials. When in use, first, the Tibetan medicinal materials to be freeze-dried can be put into the freeze dryer body 1 through the sealed medicine inlet 2 according to needs. Since the first conveyor belt 3 and the second conveyor belt 4 are rotatably installed in the freeze dryer body 1, and the second conveyor belt 4 is located below the first conveyor belt 3, and at the same time, the side of the first conveyor belt 3 far from the sealed medicine inlet 2 does not contact the freeze dryer body 1. Thus, after the medicinal materials enter, the first conveying motor can be started, and the first conveyor belt 3 can be driven to rotate by the rotation of the driving shaft of the first conveying motor to convey the medicinal materials. And when the medicinal materials are conveyed, they will move slowly and be flattened. Then, the medicinal materials fall onto the second conveyor belt 4 from the end of the first conveyor belt 3 far from the sealed medicine inlet 2. The second conveying motor can be started according to needs, and the second conveyor belt 4 can be driven to rotate by the rotation of the driving shaft of the second conveying motor, so as to convey the fallen medicinal materials again.

[0032] And during the conveying process, the dialing motor can be started according to needs, so that the dialing plate 6 rotates to dial the passing medicinal materials to prevent them from stacking too high on the first conveyor belt 3 or the second conveyor belt 4, which is convenient for improving the evenness of spreading.

[0033] At the same time, since a transparent plate is provided at the front end of the freeze dryer body 1, the position of the medicinal materials can be observed. When the medicinal materials on the second conveyor belt 4 are about to fall to the discharge baffle 5, the second conveying motor and the first conveying motor are turned off. Then, the freeze dryer body 1 can be started according to the existing technology to process the medicinal materials in the freeze dryer body 1.

[0034] And after the freeze-drying process is completed, the discharge baffle 5 can be pulled out to remove the blockage of the discharge port. Then, the first conveyor belt 3 and the second conveyor belt 4 can be started. Since the medicinal materials are placed on them, the freeze-dried medicinal materials can be conveyed to the discharge port through their rotation, and then discharged from the freeze dryer body 1. And when discharging, an external storage device can be placed at the discharge port to collect the discharged medicinal materials.

[0035] Meanwhile, since scraping blocks 11 and water spray nozzles 8 are provided at the bottoms of the first conveyor belt 3 and the second conveyor belt 4, the water delivery pipe 9 can be pre-connected to an external flushing water pipe. Then, following the above steps, the first conveyor belt 3 and the second conveyor belt 4 can be rotated, and the external water valve can be opened to allow water to flow through the water delivery pipe 9 and spray onto the rotating first conveyor belt 3 and second conveyor belt 4 from the water spray nozzles 8, facilitating their flushing. Moreover, the scraping blocks 11 are in contact with the first conveyor belt 3 and the second conveyor belt 4, which can scrape off any potentially adhered medicinal residues on the first conveyor belt 3 and the second conveyor belt 4.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification merely illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements will occur to the present utility model, and all such changes and improvements fall within the scope of the present utility model claimed. The scope of protection of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A freeze dryer for preparing dried Tibetan medicinal materials, comprising a freeze dryer body (1), wherein a sealed drug inlet (2) is provided at an upper position on one side of the freeze dryer body (1), and characterized in that: A conveyor belt 1 (3) and a conveyor belt 2 (4) are rotatably mounted inside the freeze dryer body (1) via a rotating shaft; The second conveyor belt (4) is located below the first conveyor belt (3), and the side of the first conveyor belt (3) away from the sealed drug inlet (2) does not contact the inner side of the freeze dryer body (1). The rear end of the freeze dryer body (1) is equipped with a conveying motor (1) and a conveying motor (2), and the driving shaft of the conveying motor (1) is connected to the rotating shaft of the first conveyor belt (3), and the driving shaft of the conveying motor (2) is connected to the rotating shaft of the second conveyor belt (4). Inside the freeze dryer body (1) and located above the first conveyor belt (3) and the second conveyor belt (4), a material shifting plate (6) is rotatably installed on both sides. A material shifting motor is installed on one side of the freeze dryer body (1), and the driving shaft of the material shifting motor is connected to the rotating rod of the material shifting plate (6) through a transmission wheel group.

2. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 1, characterized in that: A guide frame (14) is provided inside the freeze dryer body (1) and on a side away from the bottom ends of the conveyor belt one (3) and the conveyor belt two (4), and a mounting plate (7) is fixedly connected inside the freeze dryer body (1) and above the two guide frames (14), and a scraper block (11) is movably mounted on the top of the mounting plate (7) via a plurality of movable rods (12), and the top ends of the two scrapers (11) are respectively in contact with the bottom surfaces of the conveyor belt one (3) and the conveyor belt two (4).

3. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 2, characterized in that: A water pipe (9) is installed at the front and rear ends of one side of the freeze dryer body (1) and both sides of the two mounting plates (7), and one end of the water pipe (9) extending into the freeze dryer body (1) is connected to a water spray port (8).

4. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 3, characterized in that: A cleaning brush cylinder (13) is rotatably mounted above the two guide frames (14) and between the water spray port (8) and the scraper block (11), and the outer rings of the two cleaning brush cylinders (13) are respectively in contact with the bottom surfaces of the first conveyor belt (3) and the second conveyor belt (4). A brush motor is mounted on one side of the freeze dryer body (1), and the drive shaft of the brush motor is transmission-connected to the two cleaning brush cylinders (13) via a transmission wheel set.

5. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 2, characterized in that: A plurality of thrust springs (10) are arranged at the top end of the mounting plate (7), and the upper and lower ends of the thrust springs (10) are respectively connected to the upper and lower opposite surfaces of the mounting plate (7) and the scraper block (11).

6. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 2, characterized in that: Collection boxes (15) matching with the guide frame (14) are arranged on both sides of the freeze dryer body (1), and the bottom ends of the two collection boxes (15) are connected to sewage pipes (16).

7. A freeze dryer for preparing dried Tibetan medicinal materials according to claim 1, characterized in that: A material discharge port is arranged at the front bottom of the freeze dryer body (1), and a material discharge baffle (5) matching the material discharge port is movably installed on one side of the freeze dryer body (1), and the front upper part of the freeze dryer body (1) is transparent.