Online automatic dryer for rock debris

By designing an online automatic dryer for cuttings, using hot air supply and air induced dehumidification components, combined with rake components, the problems of high manual operation strength and inconsistent drying degree of traditional cuttings drying systems are solved, and an efficient and automatic cuttings drying process is achieved.

CN222912248UActive Publication Date: 2025-05-27PANJIN ZHONGLU OIL & GAS TECH SERVICE CO LTD
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Patent Information

Application Number
CN202422115199.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-05-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing rock cutting drying system adopts the traditional single point oven mode, with high manual operation strength and lack of unified dryness standards, resulting in inconsistent dryness of different batches of rock cutting samples, affecting sample storage.

Method used

A rock chip automatic dryer is designed, including a channel-type silo, a hot air supply assembly and a wind-induced dehumidification assembly. Through hot air drying and dehumidification technology, the continuous one-time drying of rock chips is achieved, and the drying efficiency is improved through the rake assembly.

Benefits of technology

It realizes efficient automatic drying of rock chips, improves drying efficiency and thermal energy utilization, reduces energy consumption, and ensures the consistency of dryness of different batches of rock chip samples.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a rock debris on-line automatic dryer which comprises a channel type bin body arranged on the top of a conveyor, a hot air supply assembly is arranged on the side, close to the discharging end of the conveyor, of the top of the bin body, and the air outlet end of the hot air supply assembly is located on the inner side wall face of the bin body and right faces the upper portion of the conveyor. The utility model relates to the technical field of rock debris drying, rock debris samples cleaned by water washing enter the bin body through the conveyor, the hot air supply assembly blows hot air to the positions of the rock debris samples, moisture attached to the surfaces of the rock debris is evaporated under the action of the hot air, the rock debris samples enter the bin body through the conveyor, and the rock debris samples enter the bin body through the conveyor. Meanwhile, the air inducing and dehumidifying assembly is started, wet air carrying a large amount of moisture further enters the air inducing and dehumidifying assembly to remove the moisture, and dry air containing a certain amount of heat flows back into the hot air supply assembly, so that the initial temperature of the air in the heating bin can be effectively increased, and the energy consumption in the drying process can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cuttings drying, in particular to an on-line automatic cuttings dryer. Background Art

[0002] At present, in the on-site production process, the drying of cuttings is an essential part. Whether it is the analysis of cuttings or the overall analysis of the formation in the later stage, it is necessary to retain the dried formation cuttings. The current cuttings drying system in operation is still the traditional single-point oven drying mode, with a large manual workload. In addition, there is no unified quantitative standard for the drying degree, resulting in inconsistent dryness of cuttings samples dried in different batches, which affects the preservation of cuttings samples. In view of this, in-depth research on the above problems has led to the generation of this case. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides an on-line automatic cuttings dryer, which solves the problems raised in the background art.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: an on-line automatic cuttings dryer, including a channel-shaped bin body arranged on the top of a conveyor. A hot air supply assembly is arranged on one side of the top of the bin body close to the discharge end of the conveyor, and the air outlet end of the hot air supply assembly is located on the inner side wall of the bin body and faces directly above the conveyor. An air extraction and dehumidification assembly is arranged at a position on the top of the bin body close to the feeding end of the conveyor. Rubber dust-proof curtains are provided at both open ends of the bin body, and a rake component is arranged on the frame of the conveyor.

[0005] The above-mentioned hot air supply assembly includes a heating bin, a blower, a distribution air pipe and an injection air pipe. The heating bin is arranged on the bin body, an electric heating wire is arranged on the inner wall of the heating bin, the air inlet end of the blower is connected to the heating bin, the distribution air pipe is arranged at the air outlet end of the blower, the injection air pipe is arranged on the inner wall of the bin body and is communicated with the distribution air pipe, and air injection pipes are installed on the side wall of the injection air pipe along an inclined direction.

[0006] The above-mentioned air extraction and dehumidification assembly includes an air collecting hood, a negative pressure axial flow fan, a steam-water separator and a return air pipe. The air collecting hood is arranged inside the bin body, the air inlet end of the negative pressure axial flow fan is connected to the air collecting hood, the inlet of the steam-water separator is connected to the air outlet end of the negative pressure axial flow fan, one end of the return air pipe is connected to the outlet of the steam-water separator and the other end is communicated with the hot air supply assembly.

[0007] The above-mentioned rake component includes a support, a cross beam and a raking member. The supports are symmetrically arranged on the frame of the conveyor, the cross beam is installed on the supports, and the raking member is arranged on the cross beam and the lower end thereof is in contact with the moving surface of the conveyor.

[0008] The above-mentioned material raking component includes raking claws and springs. The upper end of the raking claws is hinged to the cross beam, and the lower end is in contact with the moving surface of the conveyor. The springs are arranged in an inclined direction, and the upper and lower ends are respectively connected to the cross beam and the side wall of the raking claws.

[0009] A temperature sensor is arranged in the above-mentioned heating chamber.

[0010] The utility model provides an on-line automatic dryer for cuttings, which has the following beneficial effects: for the on-line automatic dryer for cuttings, a channel-type bin body is arranged on the top of the conveyor, and a hot air supply component and an air extraction and dehumidification component are arranged on the channel-type bin body. The cuttings sample after being washed and cleaned enters the bin body through the conveyor. The hot air supply component blows hot air to the position of the cuttings sample. Under the action of the hot air, the moisture attached to the surface of the cuttings evaporates. At the same time, the air extraction and dehumidification component is started. The wet air carrying a large amount of moisture further enters the air extraction and dehumidification component to remove the moisture, and then the dry gas containing a certain amount of heat flows back to the hot air supply component, which can effectively improve the drying efficiency and increase the initial temperature of the air in the heating chamber, effectively reducing the energy consumption during the drying process. In addition, rubber dust-proof curtains are arranged at both ends of the bin body, which can effectively reduce heat loss and further improve the thermal energy utilization rate during the drying operation. At the same time, cooperating with the material raking component to turn over the cuttings on the conveyor can further improve the drying efficiency; after testing and inspection, by adjusting the adaptability of the cloth thickness, the feeding speed of the conveyor, the operating power of the hot air supply component and the air extraction and dehumidification component, the continuous one-time drying operation of a large number of cuttings can be realized. Description of the Drawings

[0011] Figure 1 It is the front view structural schematic diagram of the on-line automatic dryer for cuttings described in the utility model.

[0012] Figure 2 For the utility model Figure 1 It is the enlarged structural schematic diagram of the partial position a of the utility model.

[0013] In the figure: 1. Conveyor; 2. Bin body; 3. Rubber dust-proof curtain; 4. Heating chamber; 5. Blower; 6. Sub-air pipe; 7. Injection air pipe; 8. Jet pipe; 9. Air collecting hood; 10. Negative pressure axial flow fan; 11. Steam-water separator; 12. Return air pipe; 13. Support; 14. Cross beam; 15. Raking claws; 16. Spring. Detailed Description of the Invention

[0014] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0015] Embodiment: In combination with the attached drawings of the specification Figure 1-2 As can be seen, the present solution specifically designs 1. An on-line automatic dryer for cuttings, including a channel-shaped bin body 2 arranged on the top of a conveyor 1. A hot air supply assembly is arranged on one side of the top of the bin body 2 close to the discharge end of the conveyor 1. The air outlet end of the hot air supply assembly is located on the inner side wall surface of the bin body 2 and faces directly above the conveyor 1. An air extraction and dehumidification assembly is arranged at a position on the top of the bin body 2 close to the feeding end of the conveyor 1. Rubber dust-proof curtains 3 are provided at both open ends of the bin body 2. A material raking assembly is arranged on the frame of the conveyor 1. During use, the cuttings samples after being washed and cleaned enter the bin body 2 through the conveyor 1. The hot air supply assembly blows hot air towards the position of the cuttings samples. Under the action of the hot air, the moisture attached to the surface of the cuttings evaporates. At the same time, the air extraction and dehumidification assembly is started. The wet air carrying a large amount of moisture further enters the air extraction and dehumidification assembly to remove the moisture, and then the dry gas containing a certain amount of heat flows back into the hot air supply assembly, which can effectively improve the drying efficiency and at the same time increase the initial temperature of the air in the heating bin 4, and can effectively reduce the energy consumption during the drying process. In addition, rubber dust-proof curtains 3 are provided at both ends of the bin body 2, which can effectively reduce heat loss and further improve the thermal energy utilization rate during the drying operation. At the same time, in cooperation with the material raking assembly to turn and rake the cuttings on the conveyor 1, the drying efficiency can be further improved; after testing and inspection, by making adaptive adjustments to the cloth thickness, the feeding speed of the conveyor 1, the operating power of the hot air supply assembly and the air extraction and dehumidification assembly, continuous one-time drying operations for a large number of cuttings can be achieved.

[0016] In the specific implementation process, as a preferred setting, the above-mentioned hot air supply component includes a heating chamber 4, a blower 5, a distribution air duct 6, and an injection air duct 7. The heating chamber 4 is arranged on the bin body 2. The inner wall of the heating chamber 4 is provided with electric heating wires. The air inlet end of the blower 5 is connected to the heating chamber 4. The distribution air duct 6 is arranged on the air outlet end of the blower 5. The injection air duct 7 is arranged on the inner wall of the bin body 2 and is communicated with the distribution air duct 6. The side wall of the injection air duct 7 is provided with an air injection pipe 8 inclinedly. A temperature sensor is arranged in the heating chamber 4. Among them, the air extraction and dehumidification component includes an air collecting hood 9, a negative pressure axial flow fan 10, a steam-water separator 11, and a return air duct 12. The air collecting hood 9 is arranged in the bin body 2. The air inlet end of the negative pressure axial flow fan 10 is connected to the air collecting hood 9. The inlet of the steam-water separator 11 is connected to the air outlet end of the negative pressure axial flow fan 10. One end of the return air duct 12 is connected to the outlet of the steam-water separator 11 and the other end is communicated with the hot air supply component. During use, start the electric heating wires on the inner side wall surface of the heating chamber 4, use the electric heating wires to heat the air inside the heating chamber 4, then start the blower 5, use the blower 5 to inject the high-temperature air into the injection air duct 7 through the distribution air duct 6 respectively, and make the high-temperature air further blow to the cuttings on the conveyor 1 through the air injection pipe 8. Then use the high-temperature gas to evaporate the moisture. While the blower 5 is operating, start the negative pressure axial flow fan 10, use the air pressure to suck out the high-temperature and humid gas inside the bin body 2 and inject it into the steam-water separator 11. The dried gas flows back to the heating chamber 4 through the return air duct 12, which can increase the initial temperature of the air in the heating chamber 4 and further effectively reduce the energy consumption during the drying process.

[0017] In the specific implementation process, the above-mentioned material raking component includes a support 13, a cross beam 14, and a material raking member. The supports 13 are symmetrically arranged on the frame of the conveyor 1. The cross beam 14 is installed on the supports 13. The material raking member is arranged on the cross beam 14 and the lower end is in contact with the moving surface of the conveyor 1. Among them, the material raking member includes a rake claw 15 and a spring 16. The upper end of the rake claw 15 is hinged to the cross beam 14 and the lower end is in contact with the moving surface of the conveyor 1. The spring 16 is arranged obliquely and the upper and lower ends are respectively connected to the cross beam 14 and the side wall of the rake claw 15. During use, the moving surface of the conveyor 1 drives the cuttings into the bin body 2. During the movement of the cuttings, while drying with the high-temperature air, the cuttings come into contact with the rake claws, and the rake claws are used to turn and rake the cuttings, continuously plowing the cuttings into different thin strips, increasing the evaporation area while avoiding the accumulation of cuttings, which can further improve the drying operation efficiency.

[0018] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An online automatic drying machine for cuttings, characterized in that: It includes a channel-type silo body arranged on the top of the conveyor, a hot air supply component is arranged on the side of the top of the silo body near the discharge end of the conveyor, the air outlet end of the hot air supply component is located on the inner wall of the silo body and directly above the conveyor, an induced draft dehumidification component is arranged on the top of the silo body near the feed end of the conveyor, rubber dust curtains are arranged at the openings at both ends of the silo body, and a rake component is arranged on the frame of the conveyor.

2. The cuttings online automatic dryer according to claim 1, characterized in that: The hot air supply assembly includes a heating bin, a blower, an air distribution duct and an air injection duct. The heating bin is arranged on the bin body, and an electric heating wire is arranged on the inner wall of the heating bin. The air inlet end of the blower is connected to the heating bin, and the air distribution duct is arranged on the air outlet end of the blower. The air injection duct is arranged on the inner wall of the bin body and is connected with the air distribution duct. The side wall of the air injection duct is installed with an air injection pipe along the inclined direction.

3. The online automatic cuttings dryer according to claim 1, characterized in that: The induced draft dehumidification component includes an air collecting hood, a negative pressure axial flow fan, a steam-water separator and a return air duct. The air collecting hood is arranged in the warehouse body, the air inlet end of the negative pressure axial flow fan is connected to the air collecting hood, the inlet of the steam-water separator is connected to the air outlet end of the negative pressure axial flow fan, one end of the return air duct is connected to the outlet of the steam-water separator, and the other end is connected to the hot air supply component.

4. The online automatic cuttings dryer according to claim 1, characterized in that: The raking material assembly comprises a support, a crossbeam and a raking material component. The support is symmetrically arranged on the frame of the conveyor, the crossbeam is installed on the support, and the raking material component is arranged on the crossbeam with the lower end thereof abutting against the moving surface of the conveyor.

5. The online automatic cuttings dryer according to claim 4, characterized in that: The material raking component includes a raking claw and a spring. The upper end of the raking claw is hinged to the cross beam and the lower end is in contact with the moving surface of the conveyor. The spring is arranged in an inclined direction and the upper and lower ends are respectively connected to the cross beam and the side wall of the raking claw.

6. The online automatic cuttings dryer according to claim 2, characterized in that: A temperature sensor is arranged in the heating chamber.